24649387 Instrumentation Valve

Sub-vendor ofTrunnion-Mounted

Ball Valves

PCC BALL VALVES S.r.lITALY

Sub-vendor ofFloating Ball Valves

BAC VALVES S.A.SPAIN

MATERIALESVERSION CS VERSION SS

MATERIALS

Cuerpo/Tapa ASTM A-216 WCC ASTM A-351 CF8MBodies ASTM A-105 N

Bola/Eje ASTM A-351 CF8M / SS 316Ball/Stem

Asientos PTFESeats

Juntas GRAPHITE / PTFE / PTFE GLASSSeals

Tornillos ASTM A-193 B7 SS 316 (A4-70)Bolts

CLASS 150 CLASS CLASS CLASS CLASS CLASS

NPS FB FBL 300 Cv 150 300 150 300

D L M N h J ISO 5211 PAR – TORQUE * PESO – WEIGHT

mm Nm kg

1/2” 14 108 - 140 150 83 42,5 55 F05 20 8 8 2 2,7

3/4” 19 117 - 152 200 93 52 53 F05 50 14 16 2,8 3,9

1” 24 127 - 165 200 104 58 60 F05 100 25 29 4,8 6,3

11/2” 38 165 - 191 240 121 72 60,5 F05 240 38 50 7,5 10,5

2” 50 178 203 216 290 145 89 80 F07 400 55 68 12,4 14,1

3” 76 203 241 283 350 181 117 95 F10 1.000 92 118 24,3 29,8

4” 100 229 305 305 350 207 135 104 F10 1.700 184 320 38 46

6” 151 394 - 403 550 284 195 175 F12 4.000 410 587 71 89

8” 202 457 - 502 700 331 237 200 F14 7.400 727 1.218 148 190

8

Construcción: Cuerpo de dos piezas, paso total, bola flotante, (2” y 8”opcional bola guiada), doble estopada autoestanca,diseño “fire-safe tested” según BS 6755 part 2, eje noeyectable, asientos despresurizadores de la cavidad,dispositivo contra la carga estática, diseño según BS5351 y API 6 D, plataforma ISO 5211.

Rating: BS 5351/API 6D Class 150-300 ☞ ver pág. 6.

Conexión: Bridas ASME B16.5 RF, Smooth Finish (Ra 3.2-6.3 µm)

Longitudes: FB: ASME B 16.10 Long pattern.FBL: BS 2080

Especialidades: ☞ ver pág. 5.

Construction: Split body, full bore free floating ball, (2” and 8” trunnionmounted ball optional), double stuffing box self adjustable,fire-safe tested design BS 6755 part 2, blow-out proofstem, cavity relieving seats, anti-static device, design acc.to BS 5351 and API 6D, top flange ISO 5211.

Rating: BS 5351/API 6D Class 150-300 ☞ see page 6.Connection: Flanges ASME B 16.5 RF, Smooth Finish (Ra 3.2-6.3 µm)Face-to-facedimensions: FB: ASME B 16.10 Long pattern.

FBL: BS 2080Specialties: ☞ see page 5.M-M❄

M-M❄

Bajo demanda se suministra en otros materiales (sujetos a cantidad).

Other materials, on request (subject to quantity).

Válvulas de bolaBall valves FB

Class 150-300

* Par previsto normalmente, en condiciones limpias, sin cargas en los asientos, a ▲▲p máx. de acuerdo con el rating del cuerpo y del asiento (ver pág. 6).Para poder dimensionar el actuador, tomar un coeficiente de seguridad. Para servicios criogénicos consultar.

* Normally expected torque, in clean conditions, without filled seats, at ▲▲p. max. acc. valve rating and seat rating (see page 6).For actuator sizing allow adequate safety factor. For cryogenic services consult.

R

M

LJ

D

h

N

CLEAN AIR

PN 16 PN 25 PN 40 PN 16 PN 25 PN 40

FB FBL FB FBL FB FB FBLDN

D L M N h JISO Cv PAR-TORQUE * PESO - WEIGHT

mm

5211

Nm kg

15 14 115 130 150 83 42,5 55 F05 20 – – 8 – – – 2,8 3,5

20 19 120 150 200 93 52 53 F05 50 – – 15 – – – 3,6 4,2

25 24 125 160 200 104 58 55 F05 100 – – 27 – – – 4,9 5,2

32 30 130 180 240 116 66,5 56 F05 160 – – 39 – – – 7,1 7,6

40 38 140 200 240 121 72 60,5 F05 240 – – 46 – – – 8,3 8,9

50 50 150 230 290 145 89 63 F07 400 – – 64 – – – 12,7 13,4

65 62 170 290 290 161 95,5 72 F07 600 77 – 94 16 17,5 – 17 18,2

80 76 180 310 350 181 117 77 F10 1.000 89 – 108 22 25,5 – 24 27,2

100 100 190 350 350 207 135 86 F10 1.700 171 – 266 31 36,5 – 34 39

125 120 325 – 550 225 173 140 F12 2.900 217 – 320 56 – – 60,5 –

150 151 350 – 550 284 195 175 F12 4.000 387 – 475 69 – – 75 –

200 202 400 – 700 331 237 200 F14 7.400 643 795 897 120 – 130 135 –

MATERIALESVERSION CS VERSION SS

MATERIALS

Cuerpo/Tapa EN 10213-2 1.0619 EN10213-2 1.4408Bodies DIN 17243 C22.8 GX5 CrNiMo 19-11-2

EN 10213-4 EN 10213-4Bola/Eje GX5 CrNi 19-10 GX5 CrNiMo 19-11-2Ball/Stem 1.4308 / SS 304 1.4408 / SS 316

Asientos PTFESeats

Juntas GRAPHITE / PTFE / PTFE GLASSSeals

Tornillos CS 8.8 SS 316 (A4-70)Bolts

9

Construcción: Cuerpo de dos piezas, paso total, bola flotante, (DN 50 yDN 200 opcional bola guiada), doble estopada autoestanca,diseño “fire-safe tested” según BS 6755 part 2, eje noeyectable, asientos despresurizadores de la cavidad,dispositivo contra la carga estática, diseño según DIN 3357y BS 5351, plataforma ISO 5211.

Rating: DIN 3357 PN10-40 ☞ ver pág. 6.Conexión: Bridas DIN 2501/1 PN10-40, cara de la brida DIN 2526

forma D (Ra 3.2-6.3 µm)Longitudes: FB: DIN 3202 F18, EN 558-1 serie 14 ≤ DN 100

EN 558-1 serie 15 > DN 100FBL: DIN 3202 F1, EN 558-1 serie 1

Especialidades: ☞ ver pág. 5.

Construction: Split body, full bore free floating ball, (DN 50 and DN 200trunnion mounted ball optional), double stuffing box selfadjustable, fire-safe tested design BS 6755 part 2, blow-outproof stem, cavity relieving seats, anti-static device, designacc. to DIN 3357 and BS 5351, top flange ISO 5211.

Rating: DIN 3357 PN10-40 ☞ see page 6.Connection: Flanges DIN 2501/1 PN10-40, facings DIN 2526 form D

(Ra 3.2-6.3 µm)

M-M❄

Bajo demanda se suministra en otros materiales (sujetos a cantidad).

Other materials, on request (subject to quantity).

Válvulas de bolaBall valves FB

PN 10-16-25-40

* Par previsto normalmente, en condiciones limpias, sin cargas en los asientos, a ▲▲p máx. de acuerdo con el rating del cuerpo y del asiento (ver pág. 6).Para poder dimensionar el actuador, tomar un coeficiente de seguridad. Para servicios criogénicos consultar.

* Normally expected torque, in clean conditions, without filled seats, at ▲▲p. max. acc. valve rating and seat rating (see page 6).For actuator sizing allow adequate safety factor. For cryogenic services consult.

JL

R

h

D

N

M

CLEAN AIR

Face-to-face dimensions: FB: DIN 3202 F18, EN 558-1 series 14 ≤ DN 100EN 558-1 serie 15 > DN 100

FBL: DIN 3202 F1, EN 558-1 series 1Specialties: ☞ see page 5.M-M❄

Sub-vendor ofButterfly Valves

VANESSA S.r.lITALY

Sub-vendor ofGate Valves

SUFACHINA

Sub-vendor ofActuators

ROTORK FLUID SYSTEMITALY

Actuation, Assembly and Controls

PRECISION CASTPARTS CORP. SDN BHD

MALAYSIA

PNEUMATIC ACTUATORS

Make : ROTORK FLUID SYSTEMModel : GP Range

CP RangeLP Range

GP AND GH RANGE

PNEUMATIC AND HYDRAULIC ACTUATORS

FOR QUARTER-TURN VALVES

Publication F100EDate of issue 01/03

Rotork GP and GH Range actuators share a modularconstruction design.The centre body is available in ninesizes. A pneumatic cylinder can be attached to either orboth sides. A spring can cylinder can also be fitted toeither side for Emergency Shut Down (ESD)applications. Modular construction and stocking ofcomponents by Rotork Fluid System Centres and aworldwide network of distributors facilitates quickdelivery times.

SAFE AND VERSATILE

Spring return units can be assembled to provide springreturn operation in either direction.The spring returnmodule is inherently safe since it can only be removedfrom the centre body after all spring forces have beenreleased.

GP and GH modular construction allowsmultiple configurations of components

on either side of the centre body.

GP and GH SCOTCH YOKE QUARTER-TURN ACTUATORS

ROTORK ACTUATORS - MODULAR CONSTRUCTION

GP and GH Range scotch yoke actuators are designedto operate ball, butterfly and plug valves requiring arotary, quarter-turn movement for either on/off ormodulating duty. The rugged yet compact design isavailable with two different yoke designs. The classicsymmetrical yoke delivers peak torque at both ends of

stroke. Alternatively, GP and GH Range actuators canbe supplied with canted torque arms designed to deliverpeak torque at only one end of stroke. Use of cantedarms can often reduce actuator size, weight and cost forvalves with appropriate torque demand characteristics.

2

GP RANGE QUARTER-TURN PNEUMATIC ACTUATORS

GH RANGE QUARTER-TURN HYDRAULIC ACTUATORS

GH RANGE ACTUATORSfor hydraulic operation

Torques available

Operating pressures

Up to 600,000 Nm5.3 Million inch pounds

Up to 210 bar (3,000 psi)

GP RANGE ACTUATORSfor pneumatic operation

Up to 600,000 Nm5.3 Million inch pounds

Up to 12 bar (175 psi)HPG Range for high pressure

gas also available3

INSIDE THE GP RANGE ACTUATOR

Pneumatic double acting actuator illustrated,also available as spring return type

Key

* Actuator Seals

Standard NBR -30°C to 100°C (-22°F to 212°F)High Temp Viton -20°C to 160°C (-4°F to 320°F)Low Temp Fluorosilicone -60°C to 160°C (-76°F to 320°F)

ITEM DESCRIPTION MATERIAL U.S. STANDARD EQUIVALENT1 Housing Carbon Steel ASTM A 283 gr.D2 Yoke Carbon Steel API 5LX gr.X 52 + ASTM A537 CL13 Yoke Bushing Bronze ASTM B427 ALLOY UNS N. C908004 Thrust Bar Alloy Steel (Chromium plated) AISI SAE 98405 Sliding Block Bronze ASTM B427 ALLOY UNS N. C908006 Vent Valve (not shown) Stainless Steel AISI 3047 Guide Block Carbon Steel ASTM A 283 gr.D8 Tie Rod Alloy Steel AISI SAE 98409 Piston Rod Alloy Steel (Chromium plated) AISI SAE 984010 Piston Carbon Steel ASTM A 283 gr.D11 End Flange Carbon Steel ASTM A 283 gr.D12 O-Ring* NBR13 Cylinder Tube Carbon Steel (ENP) API 5LX gr.X 5214 Rod Bushing Steel + Bronze + PTFE15 Seal* NBR + PTFE + Graphite16 O-Ring* NBR17 Sliding Ring PTFE + Graphite18 O-Ring* NBR19 Stop Setting Screw Alloy Steel AISI SAE 984020 Stop Setting Screw Alloy Steel AISI SAE 9840

4

INSIDE THE GH RANGE ACTUATOR

Hydraulic spring return actuator illustrated,also available as double acting type

ITEM DESCRIPTION MATERIAL U.S. STANDARD EQUIVALENT1 Housing Carbon Steel ASTM A 283 gr.D2 Yoke Carbon Steel API 5LX gr.X 52 + ASTM A537 CL13 Yoke Bushing Bronze ASTM B427 Alloy UNS N. C908004 Thrust Bar Alloy Steel (Chromium plated) AISI SAE 98405 Sliding Block Bronze ASTM B427 Alloy UNS N. C 908006 Vent Valve (not shown) Stainless Steel AISI 3047 Guide Block Carbon Steel ASTM A 283 gr.D8 Screw Alloy Steel AISI SAE 98409 Head Flange Carbon Steel ASTM A 283 gr.D10 O-Ring* NBR11 Cylinder Carbon Steel (ENP) ASTM A 283 gr.D12 Bottom Flange Carbon Steel ASTM A 283 gr.D13 Stop Setting Screw Alloy Steel AISI SAE 984014 Seal* NBR + PTFE15 Tie Rod Alloy Steel AISI SAE 984016 O-Ring* NBR17 Piston Carbon Steel ASTM A283 gr.D18 Seal* NBR + PTFE + Bronze19 Rod Bushing Steel + Bronze + PTFE20 Spring Cartridge Carbon Steel ASTM A 283 gr.D21 Spring Alloy Steel ASTM A 29 gr.925422 Spring Cartridge Stem Alloy Steel (Chromium Plated) AISI SAE 984023 Stop Setting Screw Alloy Steel AISI SAE 984024 Bushing Steel + Bronze + PTFE25 Bushing Steel + Bronze + PTFE

5

KEY DESIGN FEATURES

GP/GH Range Quarter-turn operation:

• Standard range covers torque requirements up to 600,000 Nm (5.3 million inch pounds) - higher output torques are available on request.

• Double acting and single acting (spring return) versions are available.

• Carbon steel scotch yoke mechanism available in either symmetric or canted form to followapplication specific valve requirements with minimum cost and weight.

• Totally enclosed weatherproof housing in fabricated carbon steel complete with bottom relief valve to avoid over-pressurisation.

• Bronze sliding blocks on the torque arm to ensure minimum friction and long service life.

• Alloy steel chromium plated thrust bar to support the transverse loads of the scotch yoke.

• Carbon steel, electroless nickel-plated cylinders fitted with mechanical end stop to ensure accurate angular stroke adjustment +/-5°

• Carbon steel piston with dynamic floating seal to reduce friction and avoid stick-slip effect even after prolonged periods without operation.

• Chromium plated piston rod.

• For single acting versions, a welded steel canister totally encloses the spring for safety.

• The spring cartridge can only be removed in the fully relaxed state, thus avoiding the possibility of injury during disassembly.

• Standard valve position indicator.

• Double acting actuators can be supplied with emergency tanks to allow operation duringsupply failure.

Every Rotork Fluid System actuator is built to provide long and efficient service with minimum maintenance.

The design, engineering and materials used in construction ensure optimum performance even in the harshest

environments. Listed here are some of the most important features that enable Rotork GP and GH actuators

to achieve and maintain this high level of service.

The GP and GH actuators are of a rugged, efficient and compact design incorporating an internal chromium

plated guide bar to absorb side loads during operation of the scotch yoke mechanism.

6

= =

7

ControlsControl component packages are a part of any

actuator/valve installation. Rotork has extensive

experience in the design and assembly of all types of

fluid power control systems to satisfy any costumer

requirement for on/off, modulating or ESD service.

Packages can be mounted on a panel or in a cabinet

and mounted either on the actuator or at a remote

location.

Pressure Equipment DirectiveRotork Fluid System actuators are in

accordance with the European

Pressure Equipment Directive.

Emergency and Manual OverrideGP and GH Range actuators have many simple yet

safe manual override options available to meet your

requirements:

• Jackscrew override

• De-clutchable manual

handwheel

• Hydraulic manual override

Limit SwitchSpecially designed for use in

extreme environments, the

MB1 limit switch has a

mechanical position indicator

and weatherproof protection

to class IP67.

(See publication F600E)

Rotork Standard Paint SpecificationOffshore service application to protect against

severe weathering, chemical atmospheres, salt spray

and petroleum products.

Surface preparationSandblasting to grade SA 2.1/2

Prime coatInorganic zinc 75 microns DFT

Intermediate coatEpoxy 110 microns DFT

Final coatPolyurethane 40 microns DFT

ColourRAL 3011 Dark red

225 microns total DFT

Approvals and Industry Standards

• Hydraulic actuators can be flushed to NAS1638

class 6 if required.

• EN 102043.1.D 3.1b Certification for critical

components is available on request.

• Actuators and controls in accordance with UK

health and safety requirements for pipeline safety

regulations SI 825 (1996).

• Actuator design calculation procedure approval

by Lloyds (report no. 094/5152).

All Rotork Fluid System actuators are manufactured under a third party accredited ISO9001 quality assurance program

Published and produced in the UK by Rotork Controls Limited. Rotork recognises all registered trademarks.As we are continuallydeveloping our products, their design is subject to change without notice. Latest information is available on www.rotork.com

Rotork Fluid SystemFluid System s.r.l.Via di Coselli 13/1555060 Coselli, LuccaItalyTel: +39 0583 94811Fax: +39 0583 403482Email: [email protected]

Rotork Fluid SystemRegina House, Ring Road,Bramley, Leeds LS13 4ETUKTel: +44 113 236 3312Fax: +44 113 236 3310Email: [email protected]

Rotork Fluid SystemRotork Controls Inc.9777 West Gulf BankSuite 15AHouston,Texas 77040USATel: +1 713 856 5640Fax: +1 713 856 8127Email: [email protected]

Rotork Fluid SystemRotork Controls (Canada) Ltd.2850 Argentia Road, Unit #4Mississauga, Ontario L5N 8G4CanadaTel: +1 905 363 0313Fax: +1 905 363 0320Email: [email protected]

Rotork Fluid SystemRotork Controls Inc.675 Mile Crossing Blvd.Rochester, NY 14624USATel: +1 585 328 1550Fax: +1 585 328 5848Email: [email protected]

Rotork Fluid SystemRotork Controls (Singapore) Pts Ltd.426 Tagore Industrial AvenueSingapore 787808Tel: +65 6457 1233Fax: +65 6457 6011Email: [email protected]

Rotork Fluid SystemRotork Controls Inc.2180 South McDowell Blvd.Suite BPetaluma, California 94954USATel: +1 707 769 4880Fax: +1 707 769 4888Email: [email protected]

Rotork Fluid SystemRotork Controls (Canada) Ltd.#9, 820-28th Street NECalgary,Alberta T2A 6K1CanadaTel: +1 403 569 9455Fax: +1 403 569 9414Email: [email protected]

Rotork Fluid System Centres of Excellence



GP AND GH RANGE

CP RANGE

COMPACT PNEUMATIC ACTUATORSFOR QUARTER-TURN VALVES

Publication F1100EDate of issue 02/03

RELIABILITY BY DESIGN

CP Range actuators are a versatile, modular, scotch yoke designavailable in both double acting and spring return configurations.

The compact and efficient design yields surprisingly high torqueseven at low pressures. The design concepts found in Rotork’s large,

heavy-duty actuators has been applied to the CP Range, which bringsheavy-duty actuator qualities to small, quarter-turn actuators.

A single piston rod supported on both sides of the yoke by PTFE impregnatedbronze bushings eliminates the misalignment, friction and wear inherent in other

small actuator designs. The actuator body is of rugged, ductile cast iron available in fourbody sizes. Cylinders are manufactured from carbon steel, electroless nickel-plated for corrosion

resistance and low piston seal friction.

SAFETY BY DESIGN

The CP Range has been designed to be inherently safe and serviceable. The springs, within the cartridge onthe inboard side of the pneumatic cylinder, are contained by the piston and piston rod thus eliminating thepossibility of inadvertent release of spring force.The design also allows access to the piston seal without disassemblyof the spring cartridge.

ROTORK ACTUATORS - QUALITY CONTROLLED

CP RANGE COMPACT PNEUMATIC ACTUATORS

In the 40 years since the company was founded, Rotork has become the standard for excellence in the field of valveand damper automation for the oil, gas, power, water and waste treatment industries around the world.

As established leaders in actuation technology, we owe our success to a commitment to quality at everystage, and at every level, of Rotork's operations.

At the heart of the company is an exceptional workforce - the highly trained,forward thinking engineers, technicians, and sales support staff who each play a

crucial role in maintaining Rotork's unrivaled reputation for innovation,reliability and first class after sale support.

With fluid power factories in the United States and Italy, andadditional Rotork Centres of Excellence located around the

globe, we are able to offer creative solutions and designsystems for virtually any application - from sub-sea

hydraulics to the most sophisticated yet simple fluidpower control system.

Contact Rotork for your operational or safetyapplication requirements. We will work with you fromconception, to design, to manufacture, to installation,and finally to maintenance and service support.

2

Torques available

Operating pressures

CP RANGE ACTUATORSfor pneumatic operation

30 to 3,500 Nm270 to 30,000 inch pounds

2 to 12 bar(30 to 175 psi)

3

CP RANGE QUARTER-TURN PNEUMATIC ACTUATORS

CP/D double acting actuator

CP/S spring return actuator

INSIDE THE CP RANGE ACTUATOR

CP/D-045-140Adouble acting actuator illustrated

ITEM DESCRIPTION MATERIAL QTY1 Housing Ductile Iron 12 Yoke Ductile Iron 13 Shaft Nitrided Alloy Steel 14 Yoke Pin Nitrided Alloy Steel 15 Axial Bar Alloy Steel 16 Washer Bronze 27 Key Carbon Steel 18 Spring Alloy Spring Steel 19 Bushing Steel / Bronze / Teflon 210 O-Ring* NBR 211 Retaining Ring Alloy Spring Steel 212 Bar Pin Alloy Spring Steel 113 Hex Head Bolt Grade 8.8 414 O-Ring* NBR 115 Cylinder ENP Carbon Steel Nickel-plated 116 Piston Carbon Steel 117 Hex Head Bolt Grade 8.8 118 O-Ring* NBR 119 End Flange Carbon Steel 120 Tie Rod Grade 8.8 421 O-Ring* NBR 222 Stop Screw ENP Carbon Steel Nickel-plated 223 Stop Nut ENP Carbon Steel Nickel-plated 224 O-Ring* NBR 225 Breather (NPT) 226 Spring Container Ductile Iron 127 Spring Alloy Spring Steel 128 Spacer Carbon Steel 129 Adaptor Plate Ductile Iron 1

Spring return actuators only

Double acting actuators only

4

CP/S-045-140A/Aspring return actuator illustrated

5

Key

* Actuator Seals

Standard NBRHigh Temp VitonLow Temp Fluorosilicone

KEY DESIGN FEATURES

Every Rotork Fluid System actuator is built to

provide long and efficient service with a minimum of

maintenance. The design, engineering and materials

used in the construction ensure optimum

performance even in the harshest of environments.

Temperature RangesStandard: -30ºC to 100ºC (-22ºF to 212ºF)

High: -20ºC to 160ºC (-4ºF to 320ºF)

Low: -60ºC to 160ºC (-76ºF to 320ºF)

Reliability and Efficiency

• Balanced piston rod support bearings provide

precision alignment thus ensuring long life.

• All wearing surfaces are either electroless nickel-

plated or nitride coated to yield low friction and

enhanced seal and bearing life.

Design Benefits

• NAMUR standard interface facility, for use with

switch box and positioner assemblies.

• Versatile dual valve and accessory mounting faces.

• Modular design provides for easy and efficient

stockability.

• Outboard mounted pneumatic cylinder for

serviceability.

Corrosion Protection

• 2 part epoxy offshore paint spec as standard.

• Certified to IP67.

• Electroless nickel-plated cylinders.

Options Available

• Cast steel bodies.

• Integral manual override.

• ISO valve mounting base.

• Stainless steel (316) cylinders and tie rods

Pressure Equipment DirectiveRotork Fluid System actuators

comply with the European Pressure

Equipment Directive.

Rotork Standard Paint SpecificationOffshore service application to protect against

severe weathering, chemical atmospheres, salt spray

and petroleum products.

Surface preparationSandblasting to grade SA 2.1/2

Prime coatInorganic zinc 75 microns DFT

Intermediate coatEpoxy 110 microns DFT

Final coatPolyurethane 40 microns DFT

ColourRAL 3011 Dark red

225 microns total DFT

Approvals and Industry Standards

• CP actuators have been design life tested in

accordance with CEN/TC69/WG1/SG 10.

• Actuators and controls in accordance with UK

health and safety requirements for pipeline safety

regulations SI 825 (1996).

• Actuator design calculation procedure approval

by Lloyds (report no. 094/5152).

6

MANUAL OVERRIDE OPTION

7

CP Range actuators have an integral jackscrew

manual override option available. The override may

also be easily retrofitted to standard units.

A single jackscrew is supplied for spring return units.

Double acting actuators are supplied with jackscrews

at each end for manual operation in either direction.

Jackscrews are designed with wrench flats and

may also be fitted with handwheels.

Stockability

• The CP Range modular design enables complete

actuators to be easily configured for a variety of

applications. Many components are common to

double acting and spring return configurations.

• Different springs may be used with the same

spring container to yield different torque

characteristics.

• Spring packages can be stocked pre-compressed

and changed with ease if necessary.

• Jackscrew manual overrides may be easily fitted

at any time, even in the field.

MODULAR DESIGN INTERCHANGEABILITY



Rotork Fluid SystemFluid System s.r.l.Via di Coselli 13/1555060 Coselli, LuccaItalyTel: +39 0583 94811Fax: +39 0583 403482Email: [email protected]

Rotork Fluid SystemRegina House, Ring Road,Bramley, Leeds LS13 4ETUKTel: +44 113 236 3312Fax: +44 113 236 3310Email: [email protected]

Rotork Fluid SystemRotork Controls Inc.9777 West Gulf BankSuite 15AHouston,Texas 77040USATel: +1 713 856 5640Fax: +1 713 856 8127Email: [email protected]

Rotork Fluid SystemRotork Controls (Canada) Ltd.2850 Argentia Road, Unit #4Mississauga, Ontario L5N 8G4CanadaTel: +1 905 363 0313Fax: +1 905 363 0320Email: [email protected]

Rotork Fluid SystemRotork Controls Inc.675 Mile Crossing Blvd.Rochester, NY 14624USATel: +1 585 328 1550Fax: +1 585 328 5848Email: [email protected]

Rotork Fluid SystemRotork Controls (Singapore) Pts Ltd.426 Tagore Industrial AvenueSingapore 787808Tel: +65 6457 1233Fax: +65 6457 6011Email: [email protected]

Rotork Fluid SystemRotork Controls Inc.2180 South McDowell Blvd.Suite BPetaluma, California 94954USATel: +1 707 769 4880Fax: +1 707 769 4888Email: [email protected]

Rotork Fluid SystemRotork Controls (Canada) Ltd.#9, 820-28th Street NECalgary,Alberta T2A 6K1CanadaTel: +1 403 569 9455Fax: +1 403 569 9414Email: [email protected]

Rotork Fluid System Centres of Excellence



CP RANGE

POSITIONER TRANSMITTER

Make : YOKOGAWAModel : YVP110

FILTER REGULATORS

Make : ASCO JOUCOMATICModel : 342 73 176

342 73 178

P710-45

7

Series 342Type: Modulair 112

Air service equipmentFILTER, REGULATOR + LUBRICATORSYSTEMS

MODULAIR 112 type - G 1/4 to G 1/2WITH METAL BOWL

OVERALL SPECIFICATIONFLUID : Compressed air or neutral gasPORTS : G1/4 to G1/2MAX. INLET PRESSURE F,FR : 16 bar at 50° C

L : 12 bar at 23° C / 10 bar à 50°CAMBIENT TEMPERATURE : 0°C at + 50°CMAX. FLOW (Qv at 6,3 bar) : see table

INDIVIDUAL SPECIFICATIONS AND CONSTRUCTION� FILTER

Filtering capacity: 25 µm and 5 µm (10 and 50 µm on request)Filtering element of polyethylene (PE)Painted zamak bodyPainted aluminium bowlMax. condensate level sight glassCondensate drain:semi-automatic (operating pressure: 1.2 to 10/16 bar)

or pipable automatic (operating pressure: 2 to 10 bar)or manual drain as option.

� COMBINED FILTER/REGULATORFiltering capacity: 25 µm and 5 µm (10 and 50 µm on request)Painted zamak bodyPainted aluminium bowlMax. condensate level sight glassSemi-automatic drain (operating pressure: 1.2 to 16 bar)or automatic (operating pressure: 2 to 10 bar max.) or manualRegulating device with a rolling diaphragm (very low hysteresis: 0,2 bar)Regulator self-relievingControlled pressure: 0,5 to 10 bar (other adjustment range, in option)

� LUBRICATORPainted zamak bodyPainted aluminium bowlMin. oil level sight glass"Pull-turn-push" locking oil flow adjustment knobLubrication: selective oil fogLubricator oil refilling pressurised/unpressurised

INSTALLATIONSystems must be installed with the bowls in vertical positionAir flow direction indicated by arrow.Adjust oil flow. Adjustment sight glass

(l/min) (dm3/s) (l/min) (dm3/s)gauge

dia.

WITH0-12 bargauge

WITHOUTgauge

WITH0-12 bargauge

Semi-automatic drain Automatic drain

CODES

SYSTEM

min. (1) max.

(cl) (µm) (bar)

Débit (ANR)à 6,3 bar en pression de consigne

et ∆P 1 bar/consigne

MODULAIR

type

Bowlcapacity

Filteringcapacity

Controlledpressure

(3)

metal bowl WITHOUT visualization - 25 µm filtration - adjustment 0,5 - 10 barG1/4 12 25 0,5-10 20 0,3 1800 30 50 342 03 408 342 03 405 342 03 855 342 03 852

112 G3/8 12 25 0,5-10 20 0,3 3000 50 50 342 03 409 342 03 406 342 03 856 342 03 853G1/2 12 25 0,5-10 20 0,3 3000 50 50 342 03 410 342 03 407 342 03 857 342 03 854

G1/4 12 25 0,5-10 20 0,3 1800 30 50 342 03 900 342 03 897112 G3/8 12 25 0,5-10 20 0,3 3000 50 50 342 03 901 342 03 898

G1/2 12 25 0,5-10 20 0,3 3000 50 50 342 03 902 342 03 899

WITHOUTgauge

metal bowl WITH visualization - 25 µm filtration - adjustment 0,5 - 10 bar

Portsize

CHOICE OF EQUIPMENT� COMBINED FILTER/REGULATOR + LUBRICATOR SYSTEMSConsisting of two components delivered installed, assembled

option : 662 539 (4)

ACCESSORIES: see pages P710-10 and P710-51OPTIONS: see following pageSEPARATE COMPONENTS: see following page

(1) Minimum for lubricator startup(3) Others adjustment range 0.2 - 3 bar or 0,5 - 12 bar on request (see options)(4) Version with automatic drain: add option code to code of standard version with semi-automatic drain, e.g.: 342 03 902 + 662 539

With metal bowlwithout

visualizationwith

visualization

MAINTENANCEDrain filter if necessaryType of oil recommended: Non-detergent and without aggressive additives, viscosity VG32 (ISO 3448)

(A)

(A) Max. condensatelevel or min. oil levelsight glass

PARTICULARITIES OF METAL BOWLSMetal bowls have the following advantages:- Resistance to high temperatures (+50°C)- Resistance to impact, UV light and solvents- Working pressures up to 16 bar (F and F/R)- Bowl always locked in place during operation

SEPARATE COMPONENTS:see following page( (

P710-46

l/min (ANR) dm3/s (ANR)

G1/4 12 4 1800 30 342 03 025 342 03 031 342 03 858 342 03 846112 G3/8 12 4 2400 40 342 03 026 342 03 032 342 03 859 342 03 847

G1/2 12 4 2400 40 342 03 027 342 03 033 342 03 860 342 03 848

total useful

G1/4 12 4 1800 30 342 03 909 342 03 894112 G3/8 12 4 2400 40 342 03 910 342 03 895

G1/2 12 4 2400 40 342 03 911 342 03 896

(cl) (cl)

Metal bowl WITH visualization

25 µm 5 µm (2)25 µm5 µm (2)


Metal bowl WITHOUT visualization

CODES

FILTERBowlcapacity

Maximum flow(at 6.3 bar / ∆P of 1 bar)

MODULAIR

type

Portsize

Series 342

CHOICE OF EQUIPMENT - SEPARATE COMPONENTS

� FILTER

option : 662 539 (4)

l/min (ANR) dm3/s (ANR)

MODULAIR

type gaugedia.

WITH0-12 bargauge

WITH0-12 bargauge

WITHOUTgauge

WITHOUTgauge


CODESFILTER/REGULATOR

Metal bowl WITHOUT visualization - 25 µm filtration - adjustment 0,5 - 10 barG1/4 12 25 0,5-10 1800 30 50 342 03 176 342 03 170 342 03 224 342 03 218

112 G3/8 12 25 0,5-10 3000 50 50 342 03 177 342 03 171 342 03 225 342 03 219G1/2 12 25 0,5-10 3000 50 50 342 03 178 342 03 172 342 03 226 342 03 220

G1/4 12 25 0,5-10 1800 30 50 342 03 906 342 03 903112 G3/8 12 25 0,5-10 3000 50 50 342 03 907 342 03 904

G1/2 12 25 0,5-10 3000 50 50 342 03 908 342 03 905

Metal bowl WITHOUT visualization - 5 µm filtration - adjustment 0,5 - 10 barG1/4 12 5 0,5-10 1500 25 50 342 03 188 342 03 182 342 03 840 342 03 834

112 G3/8 12 5 0,5-10 2500 42 50 342 03 189 342 03 183 342 03 841 342 03 835G1/2 12 5 0,5-10 2500 42 50 342 03 190 342 03 184 342 03 842 342 03 836

Metal bowl WITH visualization - 25 µm filtration - adjustment 0,5 - 10 bar

Maximum flow(at 6.3 bar pressure setpointand ∆P of 1 bar / setpoint)

Controlledpressure

(3)

Filteringcapacity

Bowlcapacity

Portsize

� COMBINED FILTER/REGULATOR

Metal bowl WITH visualization - 5 µm filtration - adjustment 0,5 - 10 barG1/4 12 5 0,5-10 1500 25 50 342 03 891 342 03 888

112 G3/8 12 5 0,5-10 2500 42 50 342 03 892 342 03 889G1/2 12 5 0,5-10 2500 42 50 342 03 893 342 03 890

(bar)

option : 662 539 (4)

option : 662 539 (4)

� LUBRICATOR

G1/4 12 7 20 0,3 2000 33 342 03 381112 G3/8 12 7 20 0,3 5500 92 342 03 382

G1/2 12 7 20 0,3 5500 92 342 03 383

(cl) (cl) dm3/s (ANR)l/min (ANR) dm3/s (ANR)l/min (ANR)

Bowlcapacity

CODES

LUBRICATOR

with metal bowl

MODULAIR

typemin. (1) max.

Flow at 6.3 barMax. oilcapacity

Portsize

WITH visualization

(1) Minimum for lubricator startup(2) With a 5 µm filtering element, max. flow is reduced by approx. 15%(3) Others adjustment range 0.2 - 3 bar or 0,5 - 12 bar on request (see options)(4) Version with automatic drain: add option code of standard version with semi-automatic drain, e.g. 342 03 908 + 662 539

(cl) (µm)

ACCESSORIES: see pages P710-10 and P710-51OPTIONSGeneral options are same as those for products with bowl guards: see page P710-10Specific options:� Manual drain on metal bowl WITHOUT sight glass: add option code 662 563 to code of standard version

with semi-automatic drain, e.g. 342 03 178 + 662 563� Manual drain on metal bowl WITH sight glass: complete code (consult us)

SEPARATE COMPONENTS

P710-62

MOUNTING RING AND BRACKET

The mounting ring and top bracket fit the filter/regulator and regulator.These accessories enable bulkhead-mounting of the components.The mounting ring can be used separately for panel mounting of a regulator

CONSTRUCTIONRing : Glass-fibre filled polyamide (Modulair 107 and 112 ranges)

Light alloy (Modulair 105 range)Bracket : Steel with black epoxy paint

or black-finish zinc-plated steel

CHOICE OF EQUIPMENT

(1) Ring supplied with each Modulair 105 range FR or regulator

DIMENSIONSFor regulators and filters/regulators with accessories installed:refer to the corresponding pages.

Range MODULAIR MODULAIR105-107 112

G1/8 G1/4G1/4 G3/8

G1/2Bowl (cl) 7 12

A 42 45B 20 20F2 42 42J2 29 29K5 12,5 12

Ø L1 M30 x 2 (2) M 37 X 2Ø L2 31 37,5Ø L3 7 7Ø L4 40 45M1 2 2M2 3 2M3 6 6

Ø W

(2) Modulair 105 range: M30 x 1.5

A

J2 2 X Ø L3

Ø L2

Ø L1

B K5

M3 Ø L4

M1

F2

==

==

Ø W

M2 m

ax.

INSTALLATION WITHBRACKET AND RING

PANEL MOUNTING(Hole dia. L2)

INSTALLATION

Adaptation for Modulair 107 and 112 rangesTo mount the bracket and ring, remove the pressurecontrol knob from the regulator or filter/regulator.The knob is a snap-on type and can be removed bypulling sharply upward then pushed back on.

Upper mounting ring (1) 343 00 011 343 00 004 -

Upper mounting bracket 343 00 016 343 00 016 343 00 017 -

CODEModulair105 Modulair 107 Modulair 112 Modulair 150

Description

REAR-MOUNTING BRACKET (Modulair 105 range)

This accessory is intended for surface mounting a Modulair 105 range lubricatoror filter, to which it can rapidly be secured with four self-threading screws afterremoving the side plate with a screw driver.

4030 ± 4,5 30

51,5

24,5

max.

41

CHOICE OF EQUIPMENT

343 05 002Modulair 105 rangerear mounting bracket

CODEDescription

VOLUME BOOSTER

Make : FISHERModel : 2625

www.Fisher.com

D20

0071

X01

2

Type 2625 and 2625NS Volume BoostersA Type 2625 or 2625NS volume booster (figure 1) isused in conjunction with a positioner on a throttlingcontrol valve to increase stroking speed. The Type2625NS is a nuclear-service version and useselastomeric components that better withstand hightemperature and radiation environments.

The booster incorporates fixed deadband, soft seatconstruction, and an integral bypass restriction toeliminate positioner saturation problems that canoccur with volume boosters that do not have thesefeatures. Adjustment of the integral bypassrestriction is necessary for system stability. Thisadjustment does not affect the deadband of thevolume booster, but does permit the control valve torespond to small input signal changes withoutsacrificing steady-state accuracy. It also allows thebooster to deliver high-volume output for faststroking when large, rapid input signal changesoccur.

The volume booster, when used in conjunction witha positioner/actuator, is used only to improvestroking speed. It is not recommended for otherapplications requiring a high-accuracy,instrument-type volume booster. If the volumebooster is to be used only with an actuator, for on-offcontrol, the integral bypass restriction on the boostermust be closed (turned fully clockwise).

Connectors and piping can be installed with eitherType 2625 or Type 2625NS volume booster fordiagnostic testing.

Features� Fast Response—Booster delivers the volume

needed for rapid actuator stroking when large inputchanges suddenly occur.

W4727 / IL

Figure 1. Type 2625 Volume Booster

� Adjustable Response—Integral bypassrestriction tunes the booster response so thatsmooth actuator motion follows the slow signalchanges.

� Efficient Operation—Soft seats provide tightshutoff to reduce unnecessary air consumption andeliminate saturation of positioner relays.

� Maintains Accuracy—Booster permits highactuator stroking speeds upon demand withoutdegrading the positioner steady–state accuracy.

Product Bulletin62.3:2625September 2002 2625, 2625NS Volume Boosters

2625, 2625NS Volume BoostersProduct Bulletin

62.3:2625September 2002

2

SpecificationsSupply Pressure Ranges

When used in conjunction with a positioner orother pneumatic accessory, always pipe thepositioner and volume booster with one commonsupply through a Type 64 or 95H regulator (seefigure 3). A high-capacity filter, such as the Type262C, should be installed in the supply line to theregulator. Supply pressure also must not exceedthe maximum pressure rating of the actuator.Constructions are available in two maximumsupply ranges.When Normally Used With DiaphragmActuators: Up to 2.8 bar (40 psig)When Normally Used With Piston Actuators:Up to 10.3 bar (150 psig)

Input Signal Pressure

Positioner output

Maximum Input Signal Pressure

10.3 bar (150 psig)

Fixed Input-to-Output Pressure Ratio

1 to 1

Nominal Deadband(1)

Percent of Positioner Output Span(2):3/32 inch (2.4 mm) exhaust port: 2%3/8 inch (9.5 mm) exhaust port: 3.5%1/2 inch (12.7 mm) exhaust port: 5%

Construction Materials

Body: AluminumSeat Ring: BrassDiaphragmsType 2625: Nitrile/nylon

Type 2625NS: EPDM/NomexUpper and Lower Valves:Type 2625: Nitrile-Hypalonrubber/aluminum/stainless steelType 2625NS: EPDM/aluminum/stainless steelO-Rings:Type 2625: NitrileType 2625NS: EPDMConnectors for Diagnostic Testing: � Stainlesssteel or � brass

Operative Temperature Limits(1)

Type 2625: –40 to 71�C (–40 to 160�F)Type 2625NS: –40 to 93�C (–40 to 200�F)

Connections

Input Signal: 1/4 inch NPTSupply and Output: 3/4 inch NPT

Port Diameters(3)

Supply Port: � 3/8 inch (9.5 mm) or � 1/2 inch(12.7 mm)Exhaust Port: � 3/32 inch (2.4 mm), � 3/8 inch(9.5 mm) or � 1/2 inch (12.7 mm)

Maximum Flow Coefficients

See table 1. Note: When sizing the volumebooster, pick the lowest Cg value that will meetthe valve stroking speed requirements. Oversizingthe booster capacity in a closed loop will lead tostability problems, causing the bypass to have tobe opened so far that the booster will neveroperate.

Approximate Weight

2.3 kg (5 lb)

1. This term defined in ISA Standard S51.1.2. Zero to maximum supply.3. May be used in any combination.

Principle of Operation

Refer to figures 2 and 3. Because of the bypassrestriction, large input signal changes register on thebooster input diaphragm sooner than in the actuator.A large, sudden change in input signal causes apressure differential to exist between the input signaland the output of the booster. When this occurs, thediaphragms move to open either the supply port or

the exhaust port, whichever action is required toreduce the differential. The port remains open untilthe difference between the booster input and outputpressures returns to within the deadband limit of thebooster. With the bypass restriction adjusted forstable operation, a signal with small magnitude andrate changes passes through the bypass restrictionand into the actuator without initiating boosteroperation.

2625, 2625NS Volume BoostersProduct Bulletin62.3:2625September 2002

3

INPUT SIGNAL

BYPASS RESTRICTIONADJUSTING SCREW

BYPASSRESTRICTION

SUPPLYPORT

OUTPUT TOACTUATOR

SUPPLY

EXHAUST

EXHAUSTPORT

DIAPHRAGMS

W0679-1/IL

Figure 2. Sectional View of Type 2625 Volume Booster

Both supply and exhaust ports remain closed,preventing unnecessary air consumption andpossible saturation of positioner relays.

Type 2625NS for Nuclear-ServiceApplicationsThe Type 2625NS uses EPDM (ethylene-propylene)elastomeric parts. These parts have superiorresistance to degradation at elevated temperatureand radiation levels. This version is suitable fornuclear service applications where oil-free supply airis available.

Both the Type 2625 and 2625NS are available assafety-related items when processed using thecommercial grade dedication section of FisherControl’s 10CFR50, Appendix B, quality assuranceprogram. 10CFR21 reporting is also part of thesafety related processing program. Seismicoperability testing has been done to qualify bothversions as rigid items at levels up to 9g’s uniaxial(in each axis). Further nuclear service qualificationdata is available on request.

InstallationFigure 3 shows typical installations for the Type2625 or 2625NS volume booster on piston anddiaphragm actuators. A single regulator that supplies

both the positioner and booster (or boosters) isrecommended. The supply medium must be clean,dry, oil-free air or non-corrosive gas. (Use a clean,dry, oil-free air supply with instruments containingEPDM components. EPDM is subject to degradationwhen exposed to petroleum-based lubricants.) Keepin mind that many actuators require larger casing orcylinder connections to take full advantage of thebooster’s ability to deliver its high-volume output.Dimensions are shown in figure 4. Ensure that thesupply pressure is connected to correspond with theflow arrow on the booster.

Table 1. Maximum Flow Coefficients(1)

PORT SIZECOMBINATIONS

COEFFICIENTS

SupplyPort

ExhaustPort

Supply Port Exhaust Port

In. mm In. mm Cv Cg C1 Cv Cg C1

3/8 9.53/323/81/2

2.49.5

12.7

3.743.743.74

113113113

30.230.230.2

0.232.292.52

8.0580.288.2

35.035.035.0

1/2 12.73/323/81/2

2.49.5

12.7

4.984.984.98

160160160

32.132.132.1

0.242.302.72

8.4380.795.4

35.035.035.0

Type 3570 ValvePositioner

0.25 8.8 35.2 0.25 8.8 35.2

Type 3582 ValvePositioner

0.17 6.0 35.3 0.19 6.65 35.0

Type 3610J, 3610JP,3611JP, 3620J,3620JP, 3621JP

0.37 13.0 35.0 0.30 10.5 35.0

1. Consult your Fisher Controls sales office for special stroking speedrequirements.

2625, 2625NS Volume BoostersProduct Bulletin

62.3:2625September 2002

4

POSITI-ONER

POSITIONER OUTPUT

SIGNAL

TYPE 2625 VOLUMEBOOSTER

SUPPLY

TYPE 64 OR 95H

TYPE 2625 VOLUMEBOOSTER

ACTUATOR

TYPE 2625VOLUMEBOOSTER

POSITIONEROUTPUT

SIGNAL

POSITIONER

ACTUATORTYPE64 OR 95H

SUPPLYNOTE:

CONNECTION LOCATION FOR DIAGNOSTIC TEST-ING1

��

��

A0794-3 / IL

A0795-3 / IL

Figure 3. Typical Installations

A0807-3 / IL

3/4-14 NPTSUPPLYCONN

9 EXHAUST HOLES7 (0.28) DIA

1/4-18 NPTINPUT CONN

21(0.84)

111(4.38)

48(1.88)

3/4-14 NPTOUTPUT TOACTUATOR

121(4.75)

60(2.38)

mm(INCH)

Figure 4. Dimensions

Ordering InformationNote: Fisher does not assume responsibility forthe selection, use, or maintenance of anyproduct. Responsibility for proper selection, use,and maintenance of any Fisher product remainssolely with the purchaser and end user.When ordering, please specify:

1. Supply and exhaust port sizes. See table 1 for Cvand Cg values.

2. Supply pressure range of up to 2.8 bar (40 psig)or up to 10.3 bar (150 psig).

3. Nuclear service, if applicable. Consult factory forordering assistance.

Fisher Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy,they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their useor applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Fisher product remains solely with the purchaser and end-user.

�Fisher Controls International, Inc. 1986, 2002; All Rights Reserved Printed in USA

Fisher is a mark owned by Fisher Controls International, Inc., a business of Emerson Process Management. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

Emerson Process Management

www.Fisher.com

SOLENOID VALVES

Make : ASCO JOUCOMATICModel : 126 00 008

NFETB 327A 002NFETB 327A 022SL

3/2Series

126

temperature ranges sealingsfluidsNBR (nitrile)VMQ (silicone)

-10°C to-40°C to

+60°C+60°C (1)

air, neutral gas

902

V902-52-GB-R3

U2

13

SOLENOID VALVES manual reset type

flameproof enclosure, EEx d IIC T5/T6direct operated, poppet type

3 ports in body, 1/2

2

1

3nominal power ratings

inrush~

(VA) (VA)

holding~

(W)=

(W)

ambienttemperature

ranges(°C)

temperatureclass

T4T5T6 (5)T3T4T5

-10 to +40 (1)-10 to +40 (1) -10 to +40 (1)-10 to +60 (1)-10 to +60 (1)-10 to +60 (1)

coiltype

coilconstruction

screw terminals - 15 13 9 moulded

SPECIFICATION

1 2

catalogue number(~ / =)

NBR VMQ (1)

U - universal operation, brass body

2 3

operating pressuredifferential (bar)

min.air/gas

maximum

=~2 31 2

orificerange

126 00 015126 00 003126 00 004 126 00 016

sealings

10 10 2,1 35 2,1 35 0 10 101/2

U - universal, stainless steel body126 00 009 126 00 021126 00 010 126 00 022

1010 10 2,1 35 2,1 35 0 101/2

flowcoefficient

Kv

(l/min)(m3/h)(NPT) (mm) (mm) (m3/h) (l/min)

~=

~=

terminals

terminals

coiltype

GENERALDifferential pressure 0 to 10 bar [1 bar = 100 kPa]Maximum allowable pressure 10 barAmbient temperature range -10°C to +60°CResponse time 30 - 50 ms (on loss of voltage, with air, ∆P = 6 bar)

CONSTRUCTION Brass body Stainless steel bodyBody Brass AISI 316L SSInternal parts Stainless steel, brass Stainless steelSprings Stainless steel Stainless steelSealings NBR or VMQ NBR or VMQExplosionproof housing (2) metal, IP65 metal, IP65Coil insulation class H HCoil connection Screw terminals Screw terminals

integral with coil integral with coilCable entry 3/4 NPT (3) 3/4 NPT (3)

Electrical safety VDE 0580 VDE 0580

pipesize

(1) Low temperature version: allowable temperatures: fluid -40°C to +60°C; minimum ambient: -40°C. Consult us for -50°C.(2) Earth terminal inside and outside the housing.(3) EEx d IIC T6 explosionproof or Pg 11P leaktight cable gland, see "Options".(4) Coil designed for permanent duty within maximum ambient temperature limits.(5) For other temperature classes than T6 and ambient temperature ranges, state when ordering.

● Leaktight version with IP65 protection● Two types of seals for a wide range of applications, particularly at low

temperatures

FEATURES● Solenoid valves requiring manual resetting with coil energised after returning

from the tripped state on loss of voltage● Solenoid head for use in potentially explosive atmospheres to

EEx d IIC T5/T6 complying with European standards EN 50014 and EN 50018(British standards BS EN 50014, and BS EN 50018)

Certificate of conformity L.C.I.E. No. 81.6150

ELECTRICAL CHARACTERISTICSStandard voltages (4) DC (=) : 24V - 48V(Other voltages and 60 Hz on request) AC (~) : 24V - 115V - 230V / 50 Hz

SOLENOID VALVES EEx d IIC T5/T6 - SERIES 126

OPTIONS

V902-52-2

AS

CO

/JO

UC

OM

AT

IC r

eser

ves

the

right

to a

lter

the

avai

labi

lity,

des

ign

and

spec

ifica

tions

with

out n

otic

e.

✶✶ + 100 mm for coil removal✶✶✶ + 18 mm for cover removal✶✶✶✶ Maximum value depending on type

of cable gland used

2

3

1

4

Three 6.6 mm dia. mounting holes

Cable gland receptor in leaktight version (Pg 11P)

Explosionproof cable gland in EEx d version

External earthing terminal

Manual reset button

To change the orientation of the solenoid head relative to the ports,

screw (H) and nut of cover (G) must be loosened

6

5

DIMENSIONS (mm), WEIGHT (kg)

3/2 NO Mixer Selector3/2 NC2/2 NO2/2 NC

1

2

3 1

2

3 1

2

3 1

2

3 1

2

3 1

2

3

18,5 32

94***

==

= =

==

1

3

2

1

3 x 1/2 NPT

= =

= =

4

5

214

**

132,

5 **

360˚

50

94

3

2

56****

27H

G

6

3230

57

40

40

62

3/4 NPT

Ø39

1

3

coil type weight (1)2,1 (brass)2 (S.S.)

(1) Coil included

terminals

● Cable gland certified to EEx d, 3/4" NPT, installed on solenoid valve, supplied with cable clamp (see V1090 - Section 10):- for non-armoured cable of 8.5 to 16 mm dia., catalogue number 660 510- for armoured cable of ID 8.5 to 16 mm / OD 12 to 21 mm, catalogue number 660 514

● Other cable diameters on request● Pg 11P leaktight cable gland with 3/4 NPT adapter, catalogue number 560 020● Drain guard: bronze for brass valves (catalogue number 560 595); stainless steel valves (catalogue number 560 594)● Marine, corrosive or dust-laden environment paint, consult us

INSTALLATION

● Always install solenoid valve with body vertical and solenoid upward● Universal type solenoid valves of series 126 can be used for the following functions, depending on how the ports are

connected

● These solenoid valves have 3 mounting holes● Installation/maintenance instructions are included with each valve● Spare part kits and replacement coils are available

902

Constructions 1 and 2

SOLENOID VALVESdirect operated, high flow

balanced poppet1/4

3/2Series

3271

2

3

U

FEATURES● The solenoid valves are recommended for pilot applications with high flow, wide

pressure ranges and no minimum operating pressure●●●●● Spade plug connector version (standard coil or low power) or with the increased

safety/epoxy encapsulation solenoid according to the CENELECExplosion Protection Standards EN50014, EN50019 and EN50028, EEx em

● A low friction rod seal with a modified PTFE sealing surface technologyallows a minimum consumption of electrical power

V902-10-GB-R4

GENERALDifferential pressure 0 - 10 bar [1 bar = 100kPa]Maximum allowable pressure 15 barMaximum viscosity 65cSt (mm2/s)Response times 75 - 100 ms

temperature rangesfluids sealingsair, neutral gas, water, light oilair, neutral gas, water, light oilair, neutral gas

-20°C to + 80°C-20°C to +120°C-40°C to + 40°C

2

1

3

SPECIFICATIONS

NBR (nitrile / buna-n)FPM (fluorelastomer / viton)VMQ (silicone)

CONSTRUCTIONBody Brass or stainless steel (AISI 316 SS)Stem, core tube, springs Stainless steelCore and plugnut Stainless steelSealings & poppets NBR, VMQ or FPMRiderring PTFE (teflon)Coil insulation class F

IP65 execution EEx em executionCoil connector Spades Screw terminalsConnector Spade plug (Pg 11P) -Connector specification ISO 4400 -Electrical safety IEC 335 CENELEC

IP65

(C) Construction type (1) Reduced power coil

1234

1234

1234

1234

U - Universal, stainless steel body, FPM sealings and poppets

U - Universal, brass body, NBR sealings and poppets

operating pressure differential(bar)maximum coil

type

~\=G (mm)

min.

~ =

water air/gas

~ =

flowcoefficient

CMXX-FTCM12-F

SMXX-FTSM12-F

0,49 7,17 1010101008,170,435,71/4

1010101008,177,170,490,435,71/4

SC G327A002SC G327A102

WSEM G327A002WSEM G327A102

SC G327A001SC G327A101EM G327A001EM G327A101

Kvport

1 2(m3/h) (l/min) (l/min)(m3/h)

CMXX-FTCM12-F

SMXX-FTSM12-F

1010101008,177,170,490,435,71/4

SC G327A011SC G327A111EM G327A011EM G327A111

CMXX-FTCM12-F

SMXX-FTSM12-F

1010101008,177,170,490,435,71/4

catalogue numberpipesize

orificesize

1 2 2 32 3

CMXX-FTCM12-F

SMXX-FTSM12-F

VVVV

OPTIONAL

FP

M

EP

DM

CR

PT

FE

(C)(C)(C)(C)(C)

SC G327A012SC G327A112

WSEM G327A012WSEM G327A112

execu-tion

IP65

EEx

IP65

EEx

IP65

EEx

IP65

EEx

U - Universal, brass body, VMQ sealings and poppets (low temperature)

U - Universal, stainless steel body, VMQ sealings and poppets (low temperature)

inrush holdingpower ratings

coiltype =~~

(°C)(VA) (VA) (W) (W)

CMXX-FTCM12-F (1)

SMXX-FTSM12-F (1)

103,7

103,7

103,7

103,7

103,7

103,7

9 / 11,23,5 / 3,6

9 / 11,23,5 / 3,6

-40 to +55-40 to +55

-40 to +40-40 to +40/55

moulded IP65moulded IP65

EEx em II T3EEx em II T5/T6

ambienttemperature

ranges protectionhot/cold

Connector IP65 execution

EEx em execution

(C)

12

34

ELECTRICAL CHARACTERISTICSStandard voltages (U±10%) DC (=) : 24V(Other voltages and 60 Hz on request) AC (~) CMXX-FT / SMXX-FT : 24V-115V-230V/50Hz

CM12-F / SM12-F : 24V-115V (max. )/50Hz

The codes in the grey shaded areas correspond to commonly used products which can be supplied rapidly

AS

CO

/JO

UC

OM

AT

IC r

eser

ves

the

right

to a

lter

the

avai

labi

lity,

des

ign

and

spec

ifica

tions

with

out n

otic

e.

SOLENOID VALVES 3/2 SERIES 327

OPTIONS

●●●●● Waterproof enclosure with embedded screw terminal coil and Pg 13,5 cable gland to meet CEE 10 (IP67)● Explosionproof enclosures for hazardous locations according to “CENELEC” and national standards (see section10)● EEx em execution: cable gland, conduit hud, stainless steel nameplate, other rectification mode (see V1047 Section 10)● Explosionproof and watertight enclosures according to “NEMA” standards (see section 10)● Compliance with “UL” standards● Plug with visual indication and with peak voltage suppression or with cable length of 2m (see section 11)● Manual operator (suffix MS)

V902-10-2

INSTALLATION

● The solenoid valves can be mounted in any position without affecting operation● Mounting holes are provided in the valve body● EEx em execution: solenoid enclosure has a cable gland with integral strain relief for cables with an o.d. from 6 to 12 mm

and is provided with an internal and external connection facility for an earthing or bonding conductor● Threaded pipe connection is standard: G = G (ISO 228/1)●●●●● The third/fifth digit in the catalogue number indicates the standard pipe connection● Other pipe threads are available on request● Installation/maintenance instructions are included with each valve●●●●● Spare Parts Kit and replacement coils are available (see section 11)


(C) Construction type(1) Incl. coil and connector(2) Incl. coil

catalogue number A B C D E F G H I J K L M N O (C) weight

77 30 11 24 109 120 - - - 55 23 162 29 - 81 3 1,00 (2)

77 30 11 24 112 120 - - - 55 23 165 29 - 81 4 1,10 (2)

45 30 11 24 114 91 80 50 30 55 23 167 29 90 - 1 0,95 (1)

50 30 11 24 109 95 87 56 33 55 23 162 29 - - 2 1,05 (1)

EM G327A001, 011WSEM G327A002, 012

EM G327A101, 111WSEM G327A102, 112

SC G327A001, 011SC G327A002, 012

SC G327A101, 111SC G327A102, 112

A FO

LK

MJ

E

DC

B

1223

27

41

Ø 5,5

21

3

Con

stru

ctio

ns 3

- 4

A

F

LK

M

GH

I

J

E

D

C

B

1223

27

41

Ø 5,5

21

3

Con

stru

ctio

n 2

Con

stru

ctio

n 1

A F

L

K

M

GH

I

J

N

D

C

B

E

1223

Ø 5,5

27

41

21

3

1

32

Constructions 3 and 4

360˚360˚

360˚

Screw type manual operator (suffix MS) optional1

1 1

1

10

All leaflets are available on: www.ascojoucomatic.com

ATEX

OPERATORSfor potentially explosive atmospheres

flameproof enclosure, II 2 G/D EEx d IIC T6..T4 IP65aluminium, cast iron, stainless steel enclosure

NFNL

WSNF

V1010-GB-R6

FEATURES● Explosionproof operator, intended for use in Potentially explosive atmospheres,

according to Directive ATEX 94/9/ECN° EC type examination certificate: LCIE 00 ATEX 6008 X

● Compliance with the Essential Health and Safety Requirements has been assuredby European Standards EN 50014, EN 50018 and EN 50281-1-1

● Easy electrical installation by means of a screw terminal coil● Enclosure provided with a 1/2 NPT threaded entry hole (or M20 x 1,5 in option) for

a broad range of cable entries● Ingress protection degree IP65● A wide range of ASCO/JOUCOMATIC valves can be supplied with the operator

Series

CONSTRUCTIONSolenoid enclosure NF Chromated aluminium, epoxy coated

NL Zinc plated, cast iron, epoxy coatedWSNF Stainless Steel (AISI 316L)

Bonnet NF Steel (zinc plated)NL Steel (zinc plated)WSNF Stainless Steel (nickel plated)

Core, core tube & plugnut all Stainless steelShading coil all Copper or silverNameplate NF Aluminium

NL Stainless steelWSNF Stainless steel

Coil connection all Embedded screws terminalsFasteners & screws all Stainless steelSafety code II 2 G EEx d IIC T6 to T4

II 2 D IP65 T 85°C to T 135°C

ELECTRICAL CHARACTERISTICSStandard voltages DC (=) : 24V(Other voltages and 60 Hz on request) AC (~) : 24V - 115V - 230V / 50 Hz

TEMPERATURE CLASSIFICATION TABLES

ORDERING INFORMATIONA valve supplied with the explosionproofoperator will be identified with prefix NF,NL or WSNF before the cataloguenumber.

Example: NF E210D095 230/50

operator voltage

pipethread basicnumber

MX

X

M12

MX

X

M12

Check the wattage compatibility with the product selected.1) The minimum allowable ambient temperature is -40°C for the operator. Actual temperature range

can be limited depending on valve operation limits.2) AC (~) rectified coil construction.

solenoid size maximum ambient °C 1)

surface temperaturePn

T6 T5 T4 T3(Watt) 85°C 100°C 135°C 200°C

Insulation class F (155°C) 100 % E.D.1,8 ● 75 803,6 ● 60 75 1005,7 ● 60 75 100

10,7 ● 40 60 10011,2 ● 40 60 7514,0 ● 40 60 7516,8 ● 40 60 7519,7 ● 25 40 6023,0 ● 25 40 60

Insulation class H (180°C) 100 % E.D.11,2 ● 40 60 10016,8 ● 40 60 7517,4 ● 25 40 6019,7 ● 40 60 7523,0 ● 25 40 7526,6 ● 25 40 6029,5 ● 25 4036,2 ● 25 40

solenoid size maximum ambient °C 1)

surface temperaturePn

T6 T5 T4 T3(Watt) 85°C 100°C 135°C 200°C

Insulation class F (155°C) 100 % E.D.1,9 2) ● 75 803,7 2) ● 60 75 1005,8 2) ● 60 75 100

10,0 2) ● 40 60 7510,5 ● 25 40 6010,8 2) ● 40 60 10013,4 2) ● 40 60 7515,4 ● 25 40 6016,5 2) ● 40 60 7516,7 ● 25 4020,0 ● 25 40

Insulation class H (180°C) 100 % E.D.10,5 ● 25 40 7515,4 ● 25 40 7516,7 ● 25 6020,0 ● 25 6020,5 ● 2528,0 ● 25

DC (=) SolenoidsAC (~) Solenoids

All leaflets are available on: www.ascojoucomatic.com

10254

97

1/2NPT

86

89

39

115

2 mounting holes M5,depth 9 mm

NFNLWSNF

prefix weight

1,42,52,7


CONNECTIONS●●●●● Any EEx d IIC approved cable entry device can be fitted in the 1/2" NPT (M20 x 1.5 in option) threaded entry hole●●●●● Internal and external earthing connection

●●●●● The operator can be rotated 360° to select the most favourable position for cable entry

OPERATORS II 2 G/D EEx d IIC T6..T4 IP65 SERIES NF/NL/WSNF

V1010-2

SAFETY RELIEF VALVE

Make : SWAGELOKModel : SS-4R3A1

Propor t ional Rel ie f Va lves

R Ser ies■ Liquid or gas service

■ Set pressures from 10 to 6000 psig (0.68 to 413 bar)

■ 1/4 and 1/2 in. and 6 to 12 mm end connections

www.swagelok.com

http://www.swagelok.com

2 Proportional Relief Valves

Features

High-Pressure Valves ■ Service up to 6000 psig (413 bar)

■ Multiple springs for a selection of set pressure ranges

■ 1/4 in. and 6 and 8 mm end connections—R3A series

■ 1/2 in. and 12 mm end connections—R4 series

Low-Pressure Valves■ Service up to 300 psig (20.6 bar)

■ One spring for the full set pressure range

■ 1/4 in. and 6 and 8 mm end connections—RL3 series

■ 1/2 in. and 12 mm end connections—RL4 series

Quad sealeliminates leakage

around stem duringrelief mode

End connectionsinclude gaugeable Swagelok tubefittings and NPT or ISO pipe threads

Labelidentifies setpressure range

Lock wire capabilitysecures cap to maintainset pressure adjustment

O-ringprovides elastomer-to-metal

seal for positive shutoff at seat.(Other series use bonded disc.See Materials of Construction)

Capprovides easy externalset pressure adjustmentSpring

adjusts to providedesired set pressure

R3A series valve shown.

Lock nutmaintains cap position,

ensuring set pressure adjustment

ApplicationsR series relief valves are proportional relief valves that opengradually as the pressure increases. Consequently, they donot have a capacity rating at a given pressure rise(accumulation), and they are not certified to ASME or anyother codes.

� The system designer and user must determineapplicable code requirements and whether R seriesrelief valves are acceptable for use.

OperationR series relief valves OPEN when system pressure reachesthe set pressure and CLOSE when system pressure fallsbelow the set pressure.

■ High-pressure R3A and R4 series—select and install thespring that covers the required set pressure; apply thematching label to the cap.

■ Low-pressure RL3 and RL4 series—the spring is alreadyinstalled.

� For valves not actuated for a period of time, initialrelief pressure may be higher than the set pressure.

Proportional Relief Valves 3

Technical Data

Pressure-Temperature Ratings

Set Pressure and Resealing Pressure■ Set pressure is the upstream pressure at which the first

indication of flow occurs. Set pressure of each valve afterinitial relief is repeatable within ± 5 % at room temperature.

■ Resealing pressure is the upstream pressure at which thereis no indication of flow. Resealing pressure is always lowerthan set pressure.

TestingEvery R series proportional relief valve is tested for set andresealing performance.

Cleaning and PackagingAll Swagelok R series relief valves are cleaned and packagedin accordance with Swagelok Specification SC-10.

Back Pressure

High-Pressure Valves (R3A and R4 Series)The effect of system back pressure is minimized by the designof these high-pressure valves.

Low-Pressure Valves (RL3 and RL4 Series)System back pressure increases the set pressure of the valve.To compensate, multiply the back pressure by 0.8 and subtractthe result from the desired set pressure. Use the result to pre-setthe valve while back pressure is equal to atmospheric pressure.

Example:

Desired set pressure is 120 psig. System back pressure is40 psig.

Step 1. Multiply back pressure by 0.8.40 psig � 0.8 = 32 psig.

Step 2. Subtract result from desired set pressure.120 psig – 32 psig = 88 psig.

Step 3. Pre-set proportional relief valve to 88 psig.

➀ The pressure-temperature ratings are based upon laboratory testing to ensure that the cracking pressure does not deviate by more than 20 % from the initial room temperature set pressure.

➁ Outlet pressure should not exceed inlet pressure.

SeriesTest Set Pressure

psig (bar)

Minimum ResealingPressure as a Percentage

of Set Pressure, %

RL3, RL410 to 20 (0.68 to 1.3)

175 to 225 (12.0 to 15.5)

50

91

R3A, R4100 to 200 (6.8 to 13.7)

850 to 1000 (58.5 to 68.9)

50

84

Series R3A R4 RL3 and RL4

Working Pressure at70°F (20°C)

6000 psig (413 bar);up to 8000 psig (551 bar) during relief 6000 psig (413 bar) 300 psig (20.6 bar)

Set Pressure➀ 50 to 6000 psig (3.4 to 413 bar) 50 to 1500 psig (3.4 to 103 bar) 10 to 225 psig (0.68 to 15.5 bar)

Outlet Pressure➁ 1500 psig (103 bar) 2500 psig (172 bar) 225 psig (15.5 bar)

Seal Material

Fluoro-carbonFKM Buna N

Neo-prene

Ethylenepro-

pylene


Neo-prene

Ethylenepro-

pylene

Temperature, °F (°C)

–40 (–40)

–30 (–34)

–10 (–23)

0 (–17)

10 (–12)

25 (–4)

30 (–1)

50 (10)

150 (65)

200 (93)

250 (121)

275 (135)

300 (148)

Maximum Set Pressure, psig (bar)

—

——

——

— — —

6000(413)

5580(384)

5160(355)

4910(338)

— —

4910(338)

5160(355)

5580(384)

6000(413)

6000(413)

5580(384)

5160(355)

4910(338)

4660(321)

—

4910(338)

5160(355)

5580(384)

6000(413)

1500(103) 1500

(103)

1500(103)

1500(103)

—


Neo-prene

Ethylenepro-

pylene

—

——

225(15.5)225

(15.5)225(15.5)225

(15.5)

——

Oxygen ServiceFor more information about hazards and risks of oxygen-enriched systems, see the Swagelok Oxygen System Safetytechnical report.


Materials of Construction

RL3 and R3A

15

14

13

12

109

8

7

5

4

21

RL4 and R4

RL3only

RL4only

6

11

12

1617

18

3

R3Aonly

R4only

5

4

2

1

3

8

7

6

109

11

13

1212a

19

R3A RL4RL3 R4

Component Material Grade/ASTM Specification

1 Plug RL3, R3A—nickel-plated brass;RL4, R4—brass

2 Cap 316 SS/A479

3 Label Polyester

4 Lock nut RL3, R3A—316 SS powdered metal;RL4, R4—316 SS/A276

5 Spring S17700 SS/AMS 5678

6 Sleeve 304 SS/A240

7 Spring support

8 Bonnet

9 O-ring

10 Quad seal

RL3, R3A—316 SS powdered metal;RL4, R4—316 SS/A276

316 SS/A479

Fluorocarbon FKM

PTFE-coated fluorocarbon FKM

11 Retainer

12 Stem

12a Bonded stem

13 Bonded disc

RL3, R3A—316 SS/A666;RL4, R4—316 SS/A479

316 SS/A479

Fluorocarbon FKM-bonded ➀

316 SS/A479

14 Seat 316 SS/A479

15 Gasket PTFE-coated 316 SS/A240

16 Seat retainer 316 SS/A479

17 O-ring Fluorocarbon FKM

18 Insert 316 SS/A479

19 Body 316 SS/A182

19Wetted components listed in italics.➀ Material Safety Data Sheet for bonding agents available on request.

Lubricants Molybdenum disulfide-based dry filmand paste; silicone-based

Air Flow, std L/min


Air Flow, std L/min

03500

4000

4500

5000

5500

6000

250

300

350

400

0.04 0.08 0.12 0.16 0.20 0.24 0.28

0 0.2 0.4 0.6 0.8 1.0

Inle

t P

ress

ure,

psi

g

00

50

100

150

200

250

300

0

4

8

12

16

20

2 4 6 8 10 12 14 16 18 20

0 100 200 300 400 500

Flow Data at 70°F (20°C)

Air

RL3 and RL4 Series

Air Flow, std ft3/min

Inle

t P

ress

ure,

bar

RL3RL4

01000

1500

2000

2500

3000

3500

4000

100

150

200

250

10 20 30 40 50 60 70 80 90 100

0 500 1000 1500 2000 2500

0 100 200 300 400 500

0 2 4 6 8 10 12 14 16 18 204000

4400

4800

5200

5600

6000

280

320

360

400

Pre

ssur

e dr

op,

psi

RL3 and RL4 Series

Water Flow, U.S. gal/min

Water Flow, L/min

Pre

ssur

e dr

op,

bar

Water

200

300

400

500

600

700

800

20

30

40

50

0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

0 1 2 3 4 5 6 7

01000

1500

2000

2500

3000

3500

4000

100

150

200

250

0.04 0.08 0.12 0.16 0.20 0.24 0.28

0 0.2 0.4 0.6 0.8 1.0

0200

300

400

500

600

700

800

20

30

40

50

10 20 30 40 50 60 70 80 90 100

0 500 1000 1500 2000 2500

Set Pressure225 psig (15.5 bar)

150 psig (10.3 bar)

100 psig (6.8 bar)

50 psig (3.4 bar)

00

50

100

150

200

250

300

0

4

8

12

16

20

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

0 1 2 3 4 5 6 7

RL3RL4

Inle

t P

ress

ure,

psi

g

R3A and R4 Series


Inle

t P

ress

ure,

bar

R3A

Set Pressure5500 psig (378 bar)

4500 psig (301 bar)

Water Flow, L/min

Pre

ssur

e dr

op,

psi

R3A and R4 Series


Pre

ssur

e dr

op,

bar

R3A


4500 psig (301 bar)

3500 psig (240 bar)

Air Flow, std L/min

Inle

t P

ress

ure,

psi

g


Inle

t P

ress

ure,

bar

R3AR4


2600 psig (179 bar)

2000 psig (137 bar)

1000 psig (68.9 bar)


150 psig (10.3 bar)

100 psig (6.8 bar)

50 psig (3.4 bar)

Water Flow, L/min

Pre

ssur

e dr

op,

psi


Pre

ssur

e dr

op,

bar


2000 psig (137 bar)

1000 psig (68.9 bar)

R3AR4

Air Flow, std L/min

Inle

t P

ress

ure,

psi

g


Inle

t P

ress

ure,

bar

R3AR4


350 psig (24.1 bar)

200 psig (13.7 bar)

Pre

ssur

e dr

op,

psi


Water Flow, L/min

Pre

ssur

e dr

op,

bar

R3AR4


350 psig (24.1 bar)

200 psig (13.7 bar)


Hmax

High-Pressure Valves (R3A and R4 Series)

Low-Pressure Valves (RL3 and RL4 Series)

DimensionsDimensions, in inches (millimeters), arefor reference only and are subject tochange.

0.06 in.(1.5 mm)lock wirehole


Outlet

Amax

B

C

Inlet

D

Dimensions shown with Swagelok tube fitting nuts finger-tight.➀ See specifications ISO 7/1, BS21, DIN-2999, and JIS B0203.

Emax

Valve with ManualOverride Handle



Outlet

Inlet

End Connections Ordering Number

Dimensions, in. (mm)

Inlet/Outlet Size A B C D E H

RL3 series: 0.19 in. (4.8 mm) fully open orifice

Swageloktube fittings

1/4 in.

6 mm

8 mm

SS-RL3S4

SS-RL3S6MM

SS-RL3S8MM

2.70(68.6)

1.44(36.6)

1.60(40.6)

0.43(10.9)

4.14(105)

4.09(104)

Male NPT/Swageloktube fitting

1/4 in. SS-RL3M4-S4

1.19(30.2)

3.89(98.8)

Male NPT/female NPT 1/4 in. SS-RL3M4-F4

1.17(29.7)Male ISO/

female ISO➀ 1/4 in. SS-RL3M4F4-RT

RL4 series: 0.25 in. (6.4 mm) fully open orifice

Swageloktube fittings


Male NPT/female NPT

1/2 in.

12 mm

SS-RL4S8

SS-RL4S12MM4.09(104)

1.72(43.7)

1.83(46.5)

0.50(12.7)

5.81(148)

5.92(150)

5.37(136)

1/2 in. SS-RL4M8S81.43(36.3)

1.72(43.7) 5.52

(140)

1/2 in. SS-RL4M8F8 1.43(36.3)

End Connections Ordering Number

Dimensions, in. (mm)

Inlet/Outlet Size A B C D E H

R3A series: 0.14 in. (3.6 mm) fully open orifice

Swagelok tube fittings

1/4 in.

6 mm

8 mm

SS-4R3A

SS-6R3A-MM

SS-8R3A-MM

2.70(68.6)

1.44(36.6)

1.60(40.6)

0.43(10.9)

4.14(105)

4.09(104)


1/4 in. SS-4R3A1

1.19(30.2)

3.89(98.8)

Male NPT/female NPT 1/4 in. SS-4R3A5

1.17(29.7)Male ISO/

female ISO➀ 1/4 in. SS-4R3A5-RT

R4 series: 0.25 in. (6.4 mm) fully open orifice

Swagelok tube fittings


Male NPT/female NPT

1/2 in.

12 mm

SS-R4S8

SS-R4S12MM4.09(104)

1.72(43.7)

1.83(46.5)

0.50(12.7)

5.81(148)

5.92(150)

5.37(136)

1/2 in.

1/2 in.

SS-R4M8S8

SS-R4M8F8

1.43(36.3)

1.72(43.7)

1.43(36.3)

5.52(140)

Options and Accessories

Seal MaterialsFluorocarbon FKM is thestandard seal material.Optional seal materials areavailable. To order, add a sealmaterial designator to thevalve ordering number.

Example: SS-RL3S4-BU

Seal KitsFluorocarbon FKM, Buna N, ethylene propylene, andneoprene seal kits are available. To order, insert a sealmaterial designator as a prefix (R3A series) or suffix (allothers) to the seal kit basic ordering number.

Examples: BU-R3A-K2SS-3K-RL3-BU

Seal Material Designator

Buna N -BU

Ethylenepropylene -EP

Neoprene -NE

FluorocarbonFKM

-VI for seal kits;no designator

for valves


Manual OverrideHandlesA manual override handleopens the valve withoutchanging the set pressure.

For use with:

■ RL3 and RL4 series—standard spring

■ R3A series—A, B, and Csprings only

■ R4 series—A spring only.Handle diameter is 1.50 in.(38.1 mm). Maximum overallheight of valve with handlein closed position:

■ 5.16 in. (131 mm) for R3Aand RL3 series

■ 6.78 in. (172 mm) for R4and RL4 series.

To order, add -MO to the valve ordering number.

Example: SS-RL3S4-MO

Manual OverrideHandle KitsKits contain handle, pull rod,spring support, andinstructions. To order, selectthe desired kit ordering number.

316 SSpull rod

316 SS springsupport

Ordering Information

Low-Pressure Valves (RL3 and RL4 Series)Valve contains spring; set pressure must be adjusted. Selecta valve ordering number.

Spring KitsSpring kits include spring and installation instructions. Selecta spring kit ordering number.

High-Pressure Valves (R3A and R4 Series)Valve does not contain spring. Select a valve ordering numberand a spring kit ordering number.

Spring KitsSpring kits include spring, label, 302 SS lock wire with seal,spring support, and installation instructions.

Select a spring kit basic ordering number and add the springdesignator for the desired set pressure range.

Examples: 177-R3A-K1-F177-13K-R4-C

Phenolichandle

SeriesSpring Kit

Ordering NumberSet Pressure Range

psig (bar)

RL3 177-13K-RL310 to 225 (0.68 to 15.5)

RL4 177-13K-RL4

Set Pressure Rangepsig (bar)

SpringDesignator

SpringColor

R3A series spring kit: basic ordering number 177-R3A-K1-

50 to 350 (3.5 to 25)

350 to 750 (25 to 50)

750 to 1500 (50 to 100)

1500 to 2250 (100 to 155)

2250 to 3000 (155 to 205)

3000 to 4000 (205 to 275)

4000 to 5000 (275 to 340)

5000 to 6000 (340 to 410)

A

B

C

D

E

F

G

H

Blue

Yellow

Purple

Orange

Brown

White

Red

Green

R4 series spring kit: basic ordering number 177-13K-R4-

50 to 350 (3.5 to 25)

350 to 750 (25 to 50)

A

750 to 1500 (50 to 100)

B

C

Blue

Yellow

Purple

RL3 Series R3A Series RL4 Series R4 Series

Seal kit basic ordering number

SS-3K-RL3- -R3A-K2 SS-3K-RL4- SS-3K-R4-

Seal kit contentsO-ring,

quad seal,bonded disc,

retainer, instructions

O-rings (2),quad seal,retainer,

instructions

O-ring,quad seal,

bonded disc,retainer,

instructions

O-ring,quad seal,

bonded stem,instructions

SeriesManual Override Kit

Ordering Number

RL3, R3A SS-R3A-K5

RL4, R4 SS-R4-K5

Special Cleaning and Packaging (SC-11)To order R series relief valves processed in accordance withSwagelok Special Cleaning and Packaging (SC-11) to ensurecompliance with product cleanliness requirements stated inASTM G93 Level C, add -SC11 to the valve ordering number.

Example: SS-RL3S4-SC11

Swagelok—TM Swagelok Company© 2001, 2002, 2003, 2004 Swagelok CompanyPrinted in U.S.A., MIFebruary 2004, R6MS-01-141

Safe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.

Caution: Do not mix or interchange parts with those ofother manufacturers.

� Some system applications require relief valves tomeet specific safety codes. The system designer anduser must determine when such codes apply andwhether these relief valves conform to them.

CABLE GLAND

Make : HAWKEModel : 501/453/UNIV/O/M20

ATEX NICKEL

24649387 Instrumentation Valve

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Transcript of 24649387 Instrumentation Valve