Omologare EU.pdf

E9-90R-02A0232/2400

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Relativa a / Concerning (1):

-homologacin de tipo / APPROVAL GRANTED (1)-extensin de homologacin de tipo / APPROVAL EXTENDED (1)-denegacin de homologacin de tipo / APPROVAL REFUSED (1)-retirada de homologacin de tipo / APPROVAL WITHDRAWN (1)-produccin definitivamente abandonada / production definitively discontinued(1)

de un conjunto de pastillas de freno de disco o de forros de freno de tambor para recambios en aplicacin del Reglamento nmero 90 / of a replacement brake lining assembly or replacement drum brake lining pursuant to Regulation No.90

Nmero de homologacin de tipo / Approval number: E9-90R-02A0232/2400Nmero de extensin / Extension No. : 00

1. Nombre y direccin del solicitante / Applicants name and address

: GRANTEX HELLENIC BRAKES INDUSTRY S.A Terma Orpheos, Aegaleo, 12241 ATHENS, GREECE

2. Nombre y direccin del fabricante / Manufacturer s name and address

: GRANTEX HELLENIC BRAKES INDUSTRY S.A Terma Orpheos, Aegaleo, 12241 ATHENS, GREECE

3. Marca y tipo del conjunto de forro de freno /de los forros de freno de tambor de repuesto(1)Make and type of brake lining assembly/drum brake linning(1)Denominacin(es) comercial(es) /Commercial description(s)

:

:

PAS-683 (WVA 29211)

-----

4. Marca y tipo de forros de freno / Make and type of brake liningDenominacin(es) comercial(es) /Commercial description(s)

:

:

CV-101

-----

5. Vehculo / ejes / frenos en los que se puede instalar el tipo de juego de forros de freno / tipo de forros de freno de tambor como tipo de juego de forros de freno de orgen / forros de freno de tambor de orgen (1) / Vehicles/ axles / brakes for which the brake lining assembly type / drum brake lining type qualifies as original brake lining assembly/ original drum brake lining(1):

: N.P. / N.A.

MINISTERIODE INDUSTRIA, ENERGAY TURISMO

DIRECCIN GENERAL DE INDUSTRIA Y DE LA PEQUEA Y MEDIANA EMPRESASUBDIRECCIN GENERAL DE CALIDAD Y SEGURIDAD INDUSTRIAL

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E9-90R-02A0232/2400

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(1) Tchese lo que no proceda / Strike out what does not apply

6. Vehculo / ejes / frenos / en los que se puede instalar el tipo de juego de forros de freno / tipo de forros de freno de tambor como tipo de juego de forros de freno de reposicin / forros de freno de tambor de reposicin (1) / Vehicles / axles / brakes for which the brake lining assembly type/ drum brake lining type qualifies as replacement brake lining assembly/ replacement drum brake lining(1):

: Ver documentacin del fabricante. / See manufacturer's information document

6.1. Adems en el caso de sistemas de frenado combinados como se indica en el prrafo 2.9 del reglamento n 78, la(s) combinacin(es) de forros de freno homologados / Additionally in the case of combined braking systems in the meaning of paragraph 2.9. of Regulation No. 78, approved brake lining assembly combination(s):

: N.P. / N.A.

7. Presentado a homologacin el / Submitted for approval on

: 17/04/2013

8. Servicio tcnico encargado de los ensayos de homologacin / Technical service responsible for approval tests

: IDIADA

8.1. Fecha del informe de ensayo emitido por este servicio / Date of the report issued by that service

: 17/04/2013

8.2. Nmero de informe de ensayo emitido por este servicio / Number of the report issued by that service

: CV13020454

9. La homologacin es concedida, denegada, extendida, retirada (1) / Approval granted, refused, extended, withdrawn(1).

10. Lugar /Place: Madrid

11. Fecha /Date: Ver firma electrnica / See electronic signature

12. Firma /Signature :

Antonio Muoz MuozSUBDIRECTOR GENERAL DE CALIDAD Y SEGURIDAD INDUSTRIALResolucin P.D. 25-10-2012

13. Se adjunta el ndice del expediente de homologacin en posesin de las autoridades competentes, en el cual puede obtenerse a peticin del interesado / Annexed to this communication is a list of documents in the approval file deposited at the administrative services having delivered the approval and which can be obtained upon request:

- Informe de ensayos / Test report- Documentacin tcnica aportada por el fabricante / Manufacturers technical

Documentation.

Nmero de control/Control number: 16021

MINISTERIODE INDUSTRIA, ENERGAY TURISMO

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LAlbornar - Apartado de Correos 20 E - 43710 Santa Oliva (Tarragona) Espaa

Tel. +34 977 166000 Fax +34 977 166007 e-mail: [email protected]

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INFORME / REPORT N CV13020454

Realizado / Performed by V. B. / Revised by:

* LOS RESULTADOS PRESENTADOS SE REFIEREN UNICAMENTE A LA MUESTRA ENSAYADA. THE PRESENTED RESULTS REFER ONLY TO THE TESTED SAMPLE * QUEDA TERMINANTEMENTE PROHIBIDA LA REPRODUCCION PARCIAL DE ESTE INFORME SIN PERMISO EXPRESO DE IDIADA. THE PARTIAL REPRODUCTION OF THIS REPORT WITHOUT THE PERMISSION OF IDIADA IS COMPLETELY FORBIDDEN

HOMOLOGACIN DE CONJUNTOS DE FORROS DE FRENO DE REPOSICIN REGLAMENTO 90.02 ECE

TYPE-APPROVAL OF REPLACEMENT BRAKE LINING ASSEMBLIES ECE REGULATION No.90.02

Nombre y direccin del solicitante / : GRANTEX HELLENIC BRAKES INDUSTRY S.A. Applicant's name and address Terma Orpheos, Aegaleo, 12241

ATHENS, GREECE

Nombre y direccin del fabricante / : GRANTEX HELLENIC BRAKES INDUSTRY S.A. Manufacturer's name and address Terma Orpheos, Aegaleo, 12241

ATHENS, GREECE

Marca y tipo del conjunto de forro de freno / : PAS-683 (WVA 29211) Make and type of brake lining assembly Denominacin(es) comercial(es) : ----- Commercial description(s)

Marca y tipo de forros de freno / : CV-101 Make and type of brake lining Denominacin(es) comercial(es) : ----- Commercial description(s)

Lugar y fecha de emisin del informe / : L'Albornar, Santa Oliva (Tarragona), 17/04/2013 Place and date of issue

CONCLUSIONES: El conjunto de forros de freno de reposicin ensayado CUMPLE los requisitos exigidos por el Reglamento 90.02 ECE. Las caractersticas se detallan en la documentacin tcnica aportada CONCLUSIONS: The replacement brake lining assembly tested FULFILS the technical requirements of Regulation 90.02 ECE. The characteristics are detailed in the attached technical documentation.

DEPARTMENT MANAGERJEFE DE DEPARTAMENTOIgnacio Lafuente BuilMarcos Cabezas Garca

INGENIERO DE ENSAYOSTEST ENGINEER

Exp.n.: CV13020454

IDIADA Automotive Technology, S.A. N.I.F. A43581610

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ANEXO AL INFORME/ANNEX TO THE TEST REPORT

1. DESCRIPCIN TCNICA DEL CONJUNTO DE FORROS DE FRENO / TECHNICAL DESCRIPTION OF THE BRAKE LINING ASSEMBLY:

1.1 Clase de conjunto / Kind of assembly : pastillas de reposicin / Replacement brake lining assembly

1.2 Vehculos/ejes/frenos en los que se puede: NP / NA instalar el tipo de juego de forros de freno

como pieza de origen / Vehicles/axles/brakes for which the brake lining assembly type qualifies as original brake lining assembly

1.3 Vehculos/ejes/frenos en los que se puede : Ver listado adjunto / See attached list. instalar el tipo de juego de forros de freno como pieza de reposicin / Vehicles/axles/ brakes for which the brake lining assembly type qualifies as replacement brake lining assembly.

1.4 Dimensiones / Dimensions : Ver esquemas / See drawings.

1.5 Marcado / Marking : Ver instrucciones de marcado / See marking instructions

1.6 Muestra ensayada / Sample tested : HVI-1302/99

Exp.n.: CV13020454


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2. PROCEDIMIENTO DE ENSAYO / TEST PROCEDURE

2.1 Caractersticas del ensayo en pista / Track test characteristics: De acuerdo con los puntos Anexo 6 pto.2 del Reglamento 90.02 ECE / According to Annex 6 paragraph 2, of the ECE Regulation No.90.02.

2.2 Ensayo de caractersticas mecnicas del material / Test of mechanical characteristics of the material

Ensayo de las caractersticas mecnicas del material segn el punto 5.2.2.1 del Reglamento 90.02 ECE/ Mechanical characteristics test according to item 5.2.2.1 of ECE Regulation No 90.02:

- Ensayo de resistencia al cizallamiento (52.2.1.1 del Reglamento 90.02 ECE), segn ISO 6312:1981 or ISO 6312:2001 / Shear strength test (5.2.2.1.1 of ECE Regulation No. 90.02), according to ISO 6312:1981 or ISO 6312:2001.

- Ensayo de compresibilidad (5.2.2.1.2 del Reglamento 90.02 ECE), segn ISO 6310:1981, ISO 6310:2001 or ISO 6310:2009/ Compressibility test (5.2.2.1.2 of ECE Regulation No. 90.02), according to ISO 6310:1981, ISO 6310:2001 or ISO 6310:2009

- Dureza del material (5.2.2.2.3 del Reglamento 90.02 ECE), segn ISO 2039-2:1987 Standard / Material hardness (5.2.2.2.3 of ECE Regulation No. 90.02),according to ISO 2039-2:1987 Standard

Exp.n.: CV13020454


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3. CONDICIONES DE ENSAYO / TEST CONDITIONS

3.1 Ensayo en vehculo / Test on vehicle: O3, O4

N de muestra / Vehicle identification No : HVI-1304/433 Categora del vehculo/Category of vehicle : O3, O4

Sistema de frenos / Braking system:

EJE / AXLE: Fabricante / Manufacturer : Meritor HVS Ltd, Cwmbran, Gwent, NP44 Marca / Make : Meritor

Tipo / Type : .//J Modelo / Model : Non driven Trailer Axle

Masa tcnicamente admisible por eje (Pe) / Technical admisible axle load Pe : 9300 Kg (g=9,81 m/s)

FRENO / BRAKE: Fabricante / Manufacturer : Meritor HVS Ltd, Cwmbran, Gwent, NP44 Marca / Make : Meritor

Tipo / Type : Disc Brake

Modelo / Model : Elsa 225 L

PINZA DE FRENO / CALIPER: Fabricante / Manufacturer :----- Marca / Make : -----

Tipo / Type : ----- Modelo / Model : -----

Mtodo de construccin / Freno neumtico con disco ventilado / Method of construction: Floating caliper brake (Pneumatic) with internally

ventilated brake disc

Momento de entrada del eje de la excntrica tcnicamente admisible Cmax / Technical permissible brake lever input torque Cmax : 855 Nm

Disco de freno / Brake disc

Dimetro externo / Outside diameter : 434 mm

Radio real / Effective radius re : 180 mm Espesor / Thickness : 45 mm

Masa / Mass : 33.2 Kg

Exp.n.: CV13020454


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Forro de freno / Brake lining:

Marca, tipo equipo origen / Make, type original equipment : AM 8616 AF Identificacin / Identification : Indicacin de tipo en el soporte / Type indication at

back plate.

Anchura / Width : 216 mm

Espesor / Thickness : 29 mm

Superficie / Surface rea : 2 x 176 cm2 Modo de fijacin / Method of attachment : A presin en el soporte / Friction material pressed on

back plate

Palanca de freno, relacin le/ee / Brake lever, ratio le/ee : 74 mm

Dispositivo de ajuste / Adjusting Device : Integrado, ajuste automtico / Integrated, automatic

adjustment

RUEDA(S) / WHEEL(S): Sencilla / Single; Gemela / Twin : Gemela / Twin Dimetro de llanta (D) / Rim diameter (D) : 1143 mm (22,5) Dimensiones / Dimensions : -----

NEUMTICOS / TYRES: Tamao / Size : 445/65 R22,5 Radio dinmico bajo carga (Re) con la carga de referencia (Pe) / Dynamic rolling radius (Re) at reference load (Pe) : 558 mm

CILINDRO RECEPTOR DE FRENO / ACTUATOR Fabricante / Manufacturer : ROR Tipo (cilindro/diagrama) / Type (cylinder/diaphragm) : Diafragma / Diaphragm brake actuator Modelo / Model : 27 (ROR 41229076)

Exp.n.: CV13020454


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- Pesos del vehculo durante los ensayos (kg)/ Vehicle weights during the test (kg):

E.O / O.E. E.R. / R.E. EJE REMOLQUE / TRAILER AXLE 9300 9300

VEHCULO TRACTOR / TOWING VEHICLE

EJE DELANTERO / FRONT AXLE 4077 3898 EJE TRASERO / REAR AXLE 4173 4860

TOTAL/TOTAL 8250 8758

3.2 Ensayo / Test:

* Equipos de ensayo/ test equipments:

- Velocidad / Speed : RACELOGIC VBOX II 2DCF

- Deceleracin / Deceleration : RACELOGIC VBOX II 2DCF

- Desplazamiento cmara de freno / : RACELOGIC VBOX II ADC03 Brake chamber stroke

- Clula de carga / Load cell : RACELOGIC VBOX II ADC03

- Presin circuito / Line pressure : RACELOGIC VBOX II ADC03

- Temperatura (material de friccin) / : RACELOGIC VBOX II TC8 Temperature (friction material)

- Pista de ensayo / Test track : IDIADA

- Superficie / Surface : Asfalto / Asphalt

- Condiciones de la pista/ Track condition : Seco / Dry

- Temperatura exterior / Ext. Temp : 17 C

Exp.n.: CV13020454


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4. RESULTADOS DEL ENSAYO / TEST RESULTS

4.1. R90.02 ensayo especf ico en pista / R90.02 specif ic t rack test Velocidad /

Speed (Km/h)

Presin / Pressure

(bar)

Deceleracin / Deceleration

(m/s)

O.E R.E O.E R.E

4.1.1 Comparacin dinmica de friccin (Anexo 6 pto. 2.2 del Reglamento 90.02 ECE) / Dynamic friction comparison (Annex 6, paragraph 2.2 of ECE Regulation No 90.02)

O3,O4 60 0

1.0 1.9 3.0 4.0 5.1 6.5

1.1 2.1 3.1 4.1 5.0 6.5

0.95 2.18 3.22 4.14 4.97 6.16

1.05 2.10 3.25 3.99 4.99 6.28

O.E: Equipo original / Original equipment R.E: Equipo de reposicin / Replacement equipment

RP

PPRZZ

R

RMMRR +

+= + )(

R = Resistencia a la rodadura / Rolling resistente value = 0,01

PM = Reaccin normal esttica entre las ruedas y el suelo del vehculo tractor (anexo 10) / Total normal static reaction between road surface and wheels of towing vehicle for trailer (annex 10)

PR = Reaccin normal esttica entre las ruedas y el suelo del remolque (anexo 10) / Total normal static reaction between road surface and wheels of trailer (annex 10)

ZR+M = Eficacia de freno del vehculo tractor ms el remolque / Braking rate of the towing vehicle plus the trailer

ZR = Eficacia de freno del remolque / Braking rate of the trailer

Exp.n.: CV13020454


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Comparacin de la friccin dinmica / Dynamic friction comparison.

Exp.n.: CV13020454


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4.2. De conformidad con e l Regla mento 13, anexo 11 / Conforme wi th Regula tion No 13, Annex 11

4.2.1 En el caso de los vehculos de la categora O3 / In the case of vehicles of category O3:

Tipo de ensayo / Test type: Anexo 11, apndice 2, prrafo: / Annex 11, appendix 2, paragraph:

0 I

3.5.1.2 3.5.2.2./3. 3.5.2.4.

Velocidad de ensayo / Test speed 40 km/h 40 km/h 40 km/h

Presin en el cilindro receptor de freno / Brake actuator pressure (Pe)

O.E. R.E.

O.E. R.E.

6,5 bar 6,5 bar 6,5 bar 6,5 bar

Tiempo de frenado / Braking time 2,33 min

Fuerza de frenado desarrollada / Brake force developed (Te)

O.E. R.E.

O.E. R.E.

5387 daN 5623 daN 4754 daN 5094 daN Eficacia del freno / Brake eficiency (Te / 9.81Pe) (Pe in kg)

O.E. R.E.

O.E. R.E.

0,59 0,62 0,52 0,56

Carrera del cilindro receptor de freno / Actuator stroke (se)

O.E. R.E.

O.E. R.E.

50.4 mm 47.1 mm 40.2 mm 48.5 mm

Par de entrada del eje de la excntrica / Camshaft input torque (Ce)

O.E. R.E.

O.E. R.E.

827.7 Nm 827.7 Nm 827.7 Nm 827.7 Nm Umbral del par de entrada del eje de la excntrica / Threshold camshaft input torque (Coe)

O.E. R.E.

O.E. R.E.

7 7 7 7

Ensayo Tipo 0 / Test type 0: Pe 6,5 bar; Ce Cmax; Eficacia / Eficiency 0,5 Ensayo Tipo I / Test type I: Eficacia / Eficiency: R.E. O.E. o / or 90% Tipo 0 / Type 0; se sp = 75.1 mm

CUMPLE / FULFILS

Exp.n.: CV13020454


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4.2.2 En el caso de los vehculos de las categoras O4 / In the case of vehicles of categories O4 :

Test type:

Annex 11, Appendix 2, paragraph:

0 III

3.5.1.2 3.5.3.1. 3.5.3.2.

Velocidad inicial de ensayo / Test speed initial 60 km/h

60 km/h 60 km/h

Velocidad final de ensayo / Test speed final 0 km/h

30 km/h 0 km/h

Presin en el cilindro receptor de freno / Brake actuator pressure (Pe)

O.E. R.E.

O.E. R.E.

6.5 bar 6.5 bar 6.5 bar 6.5 bar

Nmero de accionamientos del freno / Number of brake applications

20

Duracin del ciclo de frenado / Duration of braking cycle 60 s.

Fuerza de frenado desarrollada / Brake force developed (Te)

O.E. R.E.

O.E. R.E.

5269 daN 5574 daN 4606 daN 5164 daN

Eficacia del freno / Brake eficiency (Te / 9.81Pe) (Pe in kg)

O.E. R.E.

O.E. R.E.

0,58 0,61 0,50 0,57

Carrera del cilindro receptor de freno / Actuator stroke (Se)

O.E. R.E.

O.E. R.E.

47.1 mm 45.1 mm 45.2 mm 45.1 mm

Par de entrada del eje de la excntrica / Camshaft input torque (Ce)

O.E. R.E.

O.E. R.E.

827.7 Nm 827.7 Nm 827.7 Nm 827.7 Nm

Umbral del par de entrada del eje de la excntrica / Threshold camshaft input torque (Coe)

O.E. R.E.

O.E. R.E.

7 7 7 7

Ensayo Tipo 0 / Test type 0: Pe 6,5 bar; Ce Cmax; Eficacia / Eficiency 0,5 Ensayo Tipo III / Test type III: Eficacia / Eficiency: R.E. O.E. o / or 90% Tipo 0 / Type 0; se sp = 75.1 mm

CUMPLE / FULFILS

Exp.n.: CV13020454


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4.3. Ensayo de caractersticas mecnicas del material / Test of mechanical characteristics of the material

4.3.1 Ensayo de resistencia al cizallamiento (5.2.2.1.1, 5.2.2.2.1 del Reglamento 90.02 ECE), segn ISO 6312:1981 or ISO 6312:2001 Standard / Shear strength test (5.2.2.1.1, 5.2.2.2.1 of ECE Regulation No. 90.02), according to ISO 6312:1981 or ISO 6312:2001 Standard.

- Muestra / Sample: CV-101 Tipo de montaje / Type of assembly: PAS-683 (WVA 29211) Area cizallada / Shear area: 176 cm2

- Resistencia de cizalladura / Shear strength:

Rango / Range: 597 621 N/cm2 Requerido / Required: 250 N/cm para pastillas / for pad, 100 N/cm para zapata / for shoe

4.3.2 Ensayo de compresibilidad (5.2.2.1.2, 5.2.2.2.2 del Reglamento 90.02 ECE), segn ISO 6310:1981,ISO 6310:2001 y ISO 6310:2009 Standard / Compressibility test (5.3.1.2, 5.3.2.2. of ECE Regulation No. 90.02), according to ISO 6310:1981,ISO 6310:2001 and ISO 6310:2009 Standard.

- Muestra / Sample: CV-101 Tipo de montaje / Type of assembly: PAS-683 (WVA 29211) Espesor (valor nominal) / Thickness (nominal value): 29 mm Area / Area: 176 cm2

- Compresibilidad de la superficie con una presin especfica de 8000 kPa /Compressibility at specific surface pressure of 8000 kPa. :

A temperatura ambiente / At ambient temperature: Valor Nominal / Nominal value: 0,94 % Mximo 2% para pastilla / Maximum 2% for pad

A 400 C para pastilla / At 400 C for pad

Valor nominal / Nominal value: 1,94 % Mximo 5% para pastilla / Maximum 5% for pad

Exp.n.: CV13020454


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Documentacin tcnica aportada por el fabricante / Manufacturers technical documentation.

- Anexo / Annex - 1: Ficha de caractersticas / Characteristic document - Anexo / Annex - 2: Plano / Drawing - Anexo / Annex - 3: Instrucciones de marcado / Marking instructions - Anexo / Annex - 4: Resultados de ensayo del comportamiento de friccin, (Anexo 9 del Reglamento

90.02 ECE) / Friction behaviour test results (Annex 9 of ECE Regulation No 90.02)

- Anexo / Annex - 5: Lista de aplicacin / Application range - Anexo / Annex - 6: Instrucciones de montaje / Fitting Instructions - Anexo / Annex - 7: Empaquetado y marcado / Packaging and marking

Lugar del ensayo / Place of test: LAlbornar (Santa Oliva) Fecha del ensayo / Date of test: 09/04/2013

TEST ENGINEER

Marcos Cabezas GarcaINGENIERO DE ENSAYOS

Exp.n.: CV13020454


DOCUMENTACIN TCNICA /

TECHNICAL DOCUMENTATION

Exp.n.: CV13020454

GRANTEX Hellenic Industry of Brakes S.A.

Relativa a la homologacin CE de los juegos de forros de freno de repuesto segn la Diretiva 71/320/CEE, cuya ultima modificacion la constituye

la Directiva 98/12/CE y el Reglamento 90R 01 / According to ECE Regulation 90 and its last amendment 01 series

With regard to Type-approval of Brake Lining Assemblies

0. GENERALIDADES / GENERAL

0.1. Marca / Make (trade name of the manufacturer) : GRANTEX ; GRX

0.2. Tipo / Type : PAS-683 (WVA 29211)

0.5. Nombre y direccin del fabricante / Name and address of the manufacturer :

GRANTEX HELLENIC BRAKES INDUSTRY S.A. Terma Orpheos, Aegaleo, 12241, ATHENS, GREECE

0.6. Nombre y direccin de solicitante / Name and address of the applicant :


0.7. Emplazamiento y forma de colocacin de la marca de homologacin CE en componentes y unidades tcnicas independientes. Instrucciones de marcado / In case of components and separate technical units, location and method of affixing the ECE approval mark. Marking Instructions :

Ver anexo n 3 / See annexe No. 3

By ink jet Marking

0.8. Direccin (es) de la planta (s) de montaje / Address(es) of assembly plant(s) :


Exp.n.: CV13020454


1. DESCRIPCION DEL DISPOSITIVO / DESCRIPTION OF THE DEVICE

1.1. Marca y tipo del juego de forros de freno / Make and type of brake lining assembly : PAS-683 (WVA 29211) Variantes / Variants: -

1.2.

Marca y tipo de forro de freno / Make and type of brake lining : CV-101

1.3. Vehiculo(s) / ejes / frenos en los que se puede instalar el tipo de juego de forros de freno como pieza de origen / Vehicle(s)/ axle(s)/ brake(s) for which the brake lining assembly qualifies as original brake lining assembly :

No procede / Not applicable

1.4. Vehiculo(s) / ejes / frenos en los que se puede instalar el tipo de juego de forros de freno como pieza de repuesto / Vehicle(s)/ axle(s)/ brake(s) for which the brake lining assembly qualifies as replacement brake lining assembly :


1.5. Dibujos del juego de forros de freno de repuesto que indiquen las dimensiones / Drawing(s) of the brake lining assembly showing functional dimensions :


1.6.

Indicacin de las posiciones en el vehiculo/eje/freno que se quiere homologar / Indication of positions on the vehicle(s)/ axle(s)/ brake(s) for which approval is sought : Eje delantero o trasero / Front or rear axle

REAR

1.7. Values for the friction behaviour : Ver anexo n 4 / See annexe No. 4

Exp.n.: CV13020454


Anexo 2: Dibujo /Annex - 2: Drawing

Exp.n.: CV13020454


Anexo 3: Instrucciones de marcado / Annex -3: Marking instruccions

A. Grantex Marking

Example: photo

Exp.n.: CV13020454


Anexo 3: Instrucciones de marcado / Annex -3: Marking instruccions

B. GRX Marking

Exp.n.: CV13020454


Anex 4 : Resultados de ensayo del comportamiento a friccin, (anexo 8 del Reglamento 90 ECE / Annex - 4: Friction behaviour test results (Annex 8 of ECE Regulation No 90

Material de friccin / Friction Material CV-101

Nmero de lote / Batch Number 3078 / 21-01-13

Fecha de ensayo / Date of Test 25-01-13 Mquia de ensayo / Test Machine Chase Machine

Test Result

F OP F max F min

0.39 0.42 0.35

Exp.n.: CV13020454


Anexo 5: lista de applicaciones / Annex -5 : Application range

Tipo / Type : PAS-683, WVA 29211

Vehicles/Axles/Brakes for which the brake pad assembly type qualifies as replacement brake pad assembly

A. WVA 29227

Make Category Trade name Model year WVA Axle Brake

Kgel TRAX O4 Meritor Elsa 225-2

2007 - 29211 Disk brake

ventilated 2 (MERITOR) 430 x 45 mm

Anexo / Annex 6: Instrucciones de montaje / Fitting Instructions

Exp.n.: CV13020454


FITTING INSTRUCTIONS FOR THE INSTALLATION AND REMOVAL OF DISC

BRAKE PADS FOR MOTOR VEHICLES AND TRAILERS ABOVE 3.5 TONS WITH

HYDRAULIC, AIR OR AIR OVER HYDRAULIC BRAKES.

1. Important general statements

Brake pads are part of the brake system and as such are safety are safety critical parts. All work must therefore be executed with the utmost care. Brake pads must only be replaced by persons possessing the necessary expertise. Incorrect work may lead to total failure of the brake system. These fitting instructions are a guideline for standard repair work and do not take into consideration any special features which might apply to the different brake systems. The special instructions issued by vehicle and brake systems manufacturers must be followed in detail. Brake pads must be replaced in axle sets. Do not use brake pads other than those specified for the particular vehicle type.

WARNING:

--- Do not bring the friction material of the brake pads, discs, calipers, brake hoses etc, into contact with greases, oils, other lubricants or mineral-oil based cleaning agents as this could lead to brake failure. If necessary replace any parts which become contaminated.

--- Do not use any sharp tools, as inappropriate use of these might cause

damage. Use special tools only (torque, expanding tool, pullout hooks, etc).

--- Should damage be observed on any part of the brake system while working on it, it must be remedied appropriately before the vehicle is put back into service. Damaged and or worn out brake parts must be replaced according to the specification of the vehicle or brake manufacturer.

2. Dismantling

Before starting to work on the brake system attach a warning notice to the steering wheel that the vehicle is under repair, chock the wheels not being worked on, jack up the vehicle and ensure its stability by placing of axle stands. Begin with working on one brake of the axle at a time. The second brake may serve as a guide for the correct positioning of the individual parts during reassembly. All working steps must be identical for both brakes on the same axle.

WARNING:

--- With air operated brakes and spring loaded cylinders the operating pressure in the air reservoirs must be maintained during the work.

Loss of pressure may cause a release of the spring in the spring in the spring-

loaded brake chambers, which may cause grave injuries. But refer to the

vehicle/brake manufacturers instruction, as with some air operated disc brake

systems all air has to be exhausted from the system and the air line removed from

the operating chamber.

ALWAYS PROCEED WITH CAUTION.

Exp.n.: CV13020454


CAUTION:

--- Do not actuate the brake once work has been started. --- The springs holding down the pads are under tension; relieve in a

controlled fashion and keep in place by covering the caliper housing.

--- If a parking brake system is fitted wind back the adjustment. --- Remove cover plates and/or retainers, if provided. --- Dismantle safety devices like retainer pins, clamping sleeves, springs or screws used to fasten the brake pads. --- If a wear indicator is provided, disconnect the plug. --- Check brake disc thickness, if disc shows uneven wear or if heavy surface scoring, crazing or cracking is found, re-grind all discs on an axle, to the vehicle/brake manufacturers specification. If wear limit is exceeded replace all discs on an axle.

WARNING:

--- Do not clean brakes with compressed air, a stiff brush or something similar.

--- Do not whirl up fine dust, which if inhaled can be harmful to health.

Wear a respirator, if working in a poorly ventilated area.

--- Do not degrease guiding bolts and caliper spring assemblies, as they require

special grease. If necessary clean and regrease only with special grease.

--- When calipers are tight slightly grease the caliper guides with special grease

following the instructions of the vehicle or brake manufacturer.

--- The friction materials of the brake pads and the discs must not come into

contact with the greases used, as this could lead to brake failure.

If contamination occurs, degrease the discs and use new brake pads.

(a) Hydraulic Systems

NOTE: When pistons are to be retracted the operation may be made easier by opening the bleed screws and allowing the fluid to escape through a tube into a suitable receptacle.

CAUTION:

--- Avoid possible spillage of the brake fluid contained in the fluid reservoir, if necessary by draining some of the fluid into a suitable container. --- If inappropriately handled, brake fluid may cause serious injury or damage. Observe the brake fluid manufacturers instructions. --- Check brake hydraulic cylinders for leakages. No brake fluid must emerge when the dust covers are lifted off, otherwise, overhaul or replace cylinders/calipers in axle sets. Replace damaged or brittle dust caps. --- On a reaction beam caliper first remove one pad, then shift the floating caliper until the pad on the other side can be dismounted. Use a spring clamp to prevent hydraulic pistons escaping from caliper housing. --- On opposed piston calipers completely release adjustment device, if fitted, so that pressure plate can be moved manually, if provided. Remove both inboard and outboard pads. Use a spring clamp to prevent hydraulic pistons escaping from housing. --- Clean pad shafts, housing and guides with non-mineral-oil based cleaning agents specified for brakes, eg, methylated spirit. --- Check the quality of the brake fluid for water content, dirt ingress and ageing against the brake fluid manufacturers specification and if necessary change using the grade and method specified by the vehicle/brake manufacturer.

Exp.n.: CV13020454


(b) On Air Actuated Systems

---Wind off the adjustment following vehicle/brake manufacturers instructions. Disconnect any sensor cables noting the route they follow. Remove holding down springs and retaining pins. Extract the outboard pad by pushing out and detach the wear sensor. Slide the caliper across and remove the inboard pad and detach the wear sensor plug.

3. Assembly

--- The new brake pads must move freely in their guides. --- Replace heat-insulating plates, if provided. --- The contact surfaces of the pad backing plate/caliper guides as well as of the pad backing plate/brake pistons are to be slightly greased with a special grease following the instructions of the vehicle/brake manufacturer if required. --- If wear indicators are provided, clip non-damaged or new wear sensors into the new brake pads if necessary. --- Insert new brake pads in the reverse order as described under Dismantling, with the friction surface pointing toward the brake disc. --- Insert locating pins, springs and clamps in the same position as before dismantling. If brake pads are equipped with wear indicators, re-connect plugs and sockets. --- Replace self-locking screws by new ones of the same type.

CAUTION:

--- Observe tightening torque caliper body fixing bolts prescribed by the vehicle/brake manufacturer. An incorrect torque may induce brake failure. The basic adjustment of both service and parking brakes must be carried out according to the instruction of the vehicle/brake manufacturer. After adjustment, the wheel must rotate freely. --- Replace the pads on the other end of the axle in the same faction.

4. Functional test

After having re-fitted the wheels and lowered the vehicle, be sure to observe the following points:

WARNING:

--- Ensure air brake system is fully charged or pressure control device actuates, otherwise the risk of insufficient braking power cannot be ruled out. --- Perform trial brake applications at low speeds keeping in mind that brake effectiveness may be somewhat reduced during the first brake applications. Do not apply excessive force or perform continuous brake applications in order to achieve faster bedding-in. --- Always observe the bedding instructions of the vehicle/brake manufacturer. --- Observe traffic regulations when performing brake tests. --- Carry out a functional test on a rolling road to ascertain that the system meets any legal requirements, which may exist.

5. GENERAL

--- Used brake pads and hydraulic fluid must be disposed of according to the legal requirements applicable under national and/or local regulations. --- Brake pads are wearing parts and must therefore be checked at regular intervals. --- If the thickness of friction material remaining on a pad is less than 3 mm or the wear indicator activates or is less than the thickness recommended by the vehicle/brake/friction material manufacturer, replace all pads on an axle.

Exp.n.: CV13020454


Anexo / Annex 7: Empaquetado y marcado / Packing and marking

Exp.n.: CV13020454

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