LIFE CICLE COST

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      Life Cycle Cost Tool

     This workbook forms part of AKMX's approach to Advanced Life Cycle Asset Management.

    Background:

     Aim: Assist the evaluation of project options by the typical asset manager by facilitating li

     Available Workshe  This spreadsheet provides si types of worksheets based !pon !ser inp!ts and associated o!tp!ts"

    Instruction: #. $elect The %ro&ect asics sheet( complete the details for the pro&ect and for each option being consi

    ). Complete the relevant sections of the Costs sections for each option( on the respective sheet.

    *. +eview the s!mmary data at the bottom of each option sheet.

    ,. +eview the $!mmary Analysis( Average Costs Chart( and LCC Comparison Chart sheets to review all

    -. +ecommend activities which can be !ndertaken to provide the greatest improvement.

    Denitions:

     This spreadsheet provides a framework within which life cycle costs associated with a pro&ect can be davailable thro!gh this Tool has been set at level )( meaning that it is more than a basic framework moaltho!gh it can accomodate an !nlimited level of detail sho!ld the !ser with to modify the layo!t by a

    HELP 0 1isc!sses and o!tlines the ma&or components of this spreadsheet

    Project Basics 0 Characteri2es the pro&ect and options being analy2ed( incl!ding epected start date

    Options 0 A standardi2ed sheet is available for each pro&ect option to doc!ment costs note" the !ser

    Project Analysis Summary 0 a s!mmary presentation of the vario!s options developed in the Tool

    Average Annual Costs Chart 0 a s!mmary graphic depiction of the average ann!ali2ed and ann!iti2

    LCC Comparison Chart 0 4!tlines the life cycle costs derived for this option

     against each other. life of treatments considered for an option.

    LCC 0 Life Cycle Cost

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      Life Cycle Cost Tool

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      Life Cycle Cost Tool

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    OP!#O% "E!A#LS

    Description: $h!nk

    %ption "umber: #

    B'( La7or Associate

    B') La7or 0 Overtime

    B'* "irect Supplies  Tooling replacement after #

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    OP!#O% "E!A#LS

    Description: $h!nk

    %ption "umber: #

    $pares

    Labor technician

    1owntime

    $pares :il ters/

    Labor technician

    Dibration Analysys

    Labor technician

    D. *ene?al 0osts

    "'( ;ajor repair Change Eenerator

    "') Re,ur7ishment

    . a n enance0osts

    The maintenance costs cover all the costs associated with ongoinInclude basic rehabilitation costs in this item.

    C'( Corrective ;aintenance

    C') Preventativemaintenance

    C'* Predictive maintenance

    Include anticipated major repair ( repair not funded through Maintcosts in this item if relevant to the analysis show in t he year e!pdebt service as relevant.

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    OP!#O% "E!A#LS

    Description: $h!nk

    %ption "umber: #

    (. Disposal 0osts "osts associated with disposal of the asset at the end of the desiE'( Cost o, Asset "isposal

    E') Salvage

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    OP!#O% "E!A#LS

    Description: $h!nk

    %ption "umber: #

    !otal 0osts:

    @ !otal 0osts:

    0umulative 0osts:ears of Analysis: 6!mber of years of analysis.

     Total Costs G 6!mber of years of an

     Annuiti/ed 0ost 1tream: Ann!ity of %D disco!nt rate is !se

    CHAR! "A!A

    S8;;AR= CHAR!

     Average Annuali/ed 0osts#+ndiscounted$:

     Average Annuali/ed 0osts#Discounted$:

    %D of Total Costs G 6!mber of years

    )

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    NA NA NA NA NA NA NA NA NA

      0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0

    0 0 0 0 0 0

    0 -,

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      Life Cycle Cost Tool

    PROEC! "E!A#LS

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    roject "o: <

     Analyst#s$:  9es!s :eli( 9!an %ere2(

    Date: $eptember );( )

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    OP!#O% "E!A#LS

    Description:  Telsonic

    %ption "umber: )

    B'( La7or Associate

    B') La7or 0 Overtime

    B'* "irect Supplies  Tool ing replacement after #

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    OP!#O% "E!A#LS

    Description:  Telsonic

    %ption "umber: )

    $pares

    Labor technician

    1owntime

    $pares :il ters/

    Labor technician

    Dibration Analysys

    Labor technician

    D. *ene?al 0osts

    "'( ;ajor repair

    "') Re,ur7ishment

    .0osts

    The maintenance costs cover all the costs associated with ongoinInclude basic r ehabilitation and renewal costs in this item.

    C'( Corrective ;aintenance

    C') Preventativemaintenance

    C'* Predictive maintenance

    Include anticipated major repair ( repair not funded through Maintcosts in this item if relevant to the analysis ( seeTool, $tep % &o! %e!pected if s ingle di sbursement or as debt service as relevant.

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    OP!#O% "E!A#LS

    Description:  Telsonic

    %ption "umber: )

    (. Disposal 0osts "osts associated with disposal of the asset at the end of the desiE'( Cost o, Asset "isposal

    E') Salvage

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    OP!#O% "E!A#LS

    Description:  Telsonic

    %ption "umber: )

    !otal 0osts:

    @ !otal 0osts:

    0umulative 0osts:ears of Analysis: 6!mber of years of analysis.

     Total Costs G 6!mber of years of an

     Annuiti/ed 0ost 1tream: Ann!ity of %D disco!nt rate is !se

    CHAR! "A!A

    S8;;AR= CHAR!

     Average Annuali/ed 0osts#+ndiscounted$:

     Average Annuali/ed 0osts#Discounted$:

    %D of Total Costs G 6!mber of years

    )

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    NA NA NA NA NA NA NA NA NA

      0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0

    0 0 0 0 0 0

    0 -**(,

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      Life Cycle Cost Tool

    PROEC! "E!A#LS

    roject !itle: 6ew 7ltrasonic 8elding Machine

    roject "o: <

     Analyst#s$:  9es!s :eli( 9!an %ere2(

    Date: $eptember );( )

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    OP!#O% "E!A#LS

    Description: ranson

    %ption "umber: *

    B'( La7or Associate

    B') La7or 0 Overtime

    B'* "irect Supplies  Tool ing replacement after -

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    OP!#O% "E!A#LS

    Description: ranson

    %ption "umber: *

    $pares

    Labor technician

    1owntime

    $pares :il ters/

    Labor technician

    Dibration Analysys

    Labor technician

    D. *ene?al 0osts

    "'( ;ajor repair

    "') Re,ur7ishment

    .0osts

    The maintenance costs cover all the costs associated with ongoinInclude basic rehabilitation and renewal costs in this item.

    C'( Corrective ;aintenance

    C') Preventativemaintenance

    C'* Predictive maintenance

    Include anticipated major repair ( repair not funded through Maintcosts in this item if relevant to the analysis ( seeTool, $tep % &o! e!pected if s ingle disbursement or as debt service as relevant.

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    OP!#O% "E!A#LS

    Description: ranson

    %ption "umber: *

    (. Disposal 0osts "osts associated with disposal of the asset at the end of the desiE'( Cost o, Asset "isposal

    E') Salvage

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    OP!#O% "E!A#LS

    Description: ranson

    %ption "umber: *

    !otal 0osts:

    @ !otal 0osts:

    0umulative 0osts:ears of Analysis: 6!mber of years of analysis.

     Total Costs G 6!mber of years of an

     Annuiti/ed 0ost 1tream: Ann!ity of %D disco!nt rate is !se

    CHAR! "A!A

    S8;;AR= CHAR!

     Average Annuali/ed 0osts#+ndiscounted$:

     Average Annuali/ed 0osts#Discounted$:

    %D of Total Costs G 6!mber of years

    )

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    NA NA NA NA NA NA NA NA NA

      0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0

    0 0 0 0 0 0

    0 ?**(F

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      Life Cycle Cost Tool

    PROEC! "E!A#LS

    roject !itle: 6ew 7ltrasonic 8elding Machine

    roject "o: <

     Analyst#s$:  9es!s :eli( 9!an %ere2(

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    B'( La7or

    B') La7or 0 Overtime

    B'* "irect Supplies

    B'+ "irect 8tilities

    B'. La7or 0 Outsource

    B'/ Other Operating Costs

    B. %perating 0ostsThe operating costs include all costs associated with the ongoingcommissioned.

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    D. *ene?al 0osts

    "'( ;ajor repair

    "') Re,ur7ishment

    . a n enance0osts

    The maintenance costs cover al l the costs associated with ongoinInclude basic r ehabilitation and renewal costs in this item.

    C'( Corrective ;aintenance

    C') Preventativemaintenance

    C'* Predictive maintenance

    Include anticipated major repair (repair not funded through Maintcosts in this item if relevant to the analysis ( seeTool, $tep % &o! %e!pected if s ingle disbursement or as debt service as relevant.

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    (. Disposal 0osts "osts associated with disposal of the asset at the end of the desiE'( Cost o, Asset "isposal

    E') Salvage

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    !otal 0osts:

    @ !otal 0osts:

    0umulative 0osts:ears of Analysis: 6!mber of years of analysis.

     Total Costs G 6!mber of years of ana

     Annuiti/ed 0ost 1tream: Ann!ity of %D disco!nt rate is !sed

    CHAR! "A!A

    S8;;AR= CHAR!

     Average Annuali/ed 0osts#+ndiscounted$:

     Average Annuali/ed 0osts#Discounted$:

    %D of Total Costs G 6!mber of years

    @#

    @#

    @#

    @#

    4> 4

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    NA NA NA NA NA NA NA NA NA

      0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0

    0 0 0 0 0 0

    0 0 0 0 0 0

    F F; FF #

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      Life Cycle Cost Tool

    PROEC! "E!A#LS

    roject !itle: 6ew 7ltrasonic 8elding Machine

    roject "o: <

     Analyst#s$:  9es!s :eli( 9!an %ere2(

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    B'( La7or

    B') La7or 0 Overtime

    B'* "irect Supplies

    B'+ "irect 8tilities

    B'. La7or 0 Outsource

    B'/ Other Operating Costs

    B. %perating 0ostsThe operating costs include all costs associated with the ongoingcommissioned.

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    D. *ene?al 0osts

    "'( ;ajor repair

    "') Re,ur7ishment

    . a n enance0osts

    The maintenance costs cover al l the costs associated with ongoinInclude basic r ehabilitation and renewal costs in this item.

    C'( Corrective ;aintenance

    C') Preventativemaintenance

    C'* Predictive maintenance

    Include anticipated major repair (repair not funded through Maintcosts in this item if relevant to the analysis ( seeTool, $tep % &o! %e!pected if s ingle disbursement or as debt service as relevant.

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    (. Disposal 0osts "osts associated with disposal of the asset at the end of the desiE'( Cost o, Asset "isposal

    E') Salvage

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    OP!#O% "E!A#LS

    Description: <

    %ption "umber: <

    !otal 0osts:

    @ !otal 0osts:

    0umulative 0osts:ears of Analysis: 6!mber of years of analysis.

     Total Costs G 6!mber of years of ana

     Annuiti/ed 0ost 1tream: Ann!ity of %D disco!nt rate is !sed

    S8;;AR= CHAR!

    S8;;AR= CHAR!

     Average Annuali/ed 0osts#+ndiscounted$:

     Average Annuali/ed 0osts#Discounted$:

    %D of Total Costs G 6!mber of years

    @#

    @#

    @#

    @#

    4> 4

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    NA NA NA NA NA NA NA NA NA

      0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0

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      0 0 0 0 0 0

    0 0 0 0 0 0

    0 0 0 0 0 0

    F F; FF #

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      Life Cycle Cost Tool

    PROEC! "E!A#LS

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    roject "o: <

     Analyst#s$:  9es!s :eli( 9!an %ere2(

    Date: $eptember );( )

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    Shun? !elsonic Branson 4 4

    0@F

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    )

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    Costo del Tiempo Muerto Anual

    MTBF   -(

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    4ption# )

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    )

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA H6GA

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    #

    #

    #

    #

    #

    #

    #H6GA H6GA H6GA H6GA