Guia de Reutilizacion

8/12/2019 Guia de Reutilizacion

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Bienvenido: r080evh

Producto: WHEEL LOADER

Modelo: 950H WHEEL LOADER J5J

Configuración: 950H WHEEL LOADER J5J050!"P #MACH$%E& POWERED '( C) E%*$%E

Pautas de reutilización y recuperaciónDifferential Housing Components for Wheel Loaders, Articulated Trucks, WheelTractors, Compactors, and ntegrated Toolcarriers!"#$%, "#%&'

()mero de medio *+-.%//0*/% .echa de pu1licación */%2302#3/" .echa de actualización */%2302#3/"

Caterpillar4 Confidential 5ello6

i05+55+

Differential Housing Components for Wheel Loaders,Articulated Trucks, Wheel Tractors, Compactors, and

Integrated Toolcarriers{32!, 32!"#

$%C$ & 3258; 3284

Wheel Loader' AllArticulated Truck'

(2 )$*+' A-.&/01(3 )$*+' A.&/01

(3 )$*+' AW4.&/01(35 )$*+' L"D.&/06 T"0.&/01

(" )$*+' A-%.&/01("5 )$*+' L"7.&/06 T"4.&/01

("5 787CT94 )$*+' L".&/06 T"$.&/01D2D )$*+' :%.&/01D25 )$*+' WD.&/01

D2D )$*+' ;+.&/01D27 $eries 2 )$*+' "0$.&/01

D27 )$*+' T+.&/01D2C )$*+' :<C.&/01

D2D )$*+' .H=.&/01D35 )$*+' "$D.&/01D3D )$*+' %.&/01

D37 $eries 2 )$*+' =$.&/01D3C )$*+' (>C.&/01

D3D )$*+' 3A8.&/01

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D35-HP (S/N: 3FD1-UP)

D350C (S/N: 8XC1-UP)D35C (S/N: 2GD1-UP)D400 (S/N: 1MD1-UP)

D400D (S/N: 8TF1-UP)D400E Series 2 (S/N: 8PS1-UP)

D400E (S/N: 2Y1-UP)

D40D (S/N: 2!!1-UP)D44" (S/N: 8SD1-UP)D550" (S/N: 5ND1-UP)

#$%&'i C*+$,r:

81. (S/N: 5U1-UP)81." (S/N: 151-UP)

81.F (S/N: 5FN1-UP "M1-UP)82." (S/N: 58U1-UP)

82.C (S/N: 8X1-UP)82.G Series 2 (S/N: YH1-UP)82.G (S/N: #N1-UP)

83.G (S/N: "#1-UP M1-UP)Si C*+$,r:

815 (S/N: 1P1-UP 151-UP)815" (S/N: 11-UP)

815F (S/N: "#1-UP 1GN1-UP)825" (S/N: 43N1-UP)825C (S/N: 8.X1-UP)

825G Series 2 (S/N: X"1-UP)825G (S/N: .N1-UP)835 (S/N: 44N1-UP)

%e6r$e& T,$rrier:

T12 (S/N: 2YC1-UP 4NC1-UP)

T12" (S/N: 1F1-UP)T12F (S/N: 1F1-UP)T14" (S/N: 3N!1-UP)T14F (S/N: 4E#1-UP)T14G (S/N: 8M1-UP 17N1-UP)T18 (S/N: "1-UP)

T18" (S/N: 1DF1-UP)T18F (S/N: .F1-UP 5E!1-UP)T24F (S/N: 4NN1-UP .N1-UP)

T28 (S/N: 8!"1-UP 2C1-UP)T28" (S/N: 5SD1-UP 1HF1-UP 1!1-UP)

T28F (S/N: 1!#1-UP 3C#1-UP)T28G (S/N: 8C1-UP 1-UP)T38F (S/N: .FN1-UP 5D1-UP)T38G (S/N: "S1-UP 1C71-UP)T.2G (S/N: P1-UP .PS1-UP)

7ee D9er:814 (S/N: 0P1-UP 141-UP)814" (S/N: 1.1-UP)814F (S/N: "GF1-UP DM1-UP)

824 (S/N: 2G1-UP)

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633E Series 2 (S/N: 2PS1-UP)

637 (S/N: 65M1-UP; 79P1-UP)637D (S/N: 26W1-UP; 27W1-UP; 71W1-UP)637E Series 2 (S/N: 1FB1-UP)

637E (S/N: 1JB1-UP)637G (S/N: A!1-UP)

639D (S/N: 991-UP)

6"1 (S/N: 6"F1-UP; "1M1-UP)6"1B (S/N: 65#1-UP)65$B (S/N: 5%#1-UP)651 (S/N: 33G1-UP; ""M1-UP)

651B (S/N: 67#1-UP)651E (S/N: "&'1-UP; %91-UP)

657B (S/N: 6%#1-UP)657E (S/N: 5&'1-UP; 6!'1-UP; 9$1-UP; 911-UP)

66$B (S/N: 5%#1-UP)666 (S/N: 6"1-UP)666B (S/N: 66#1-UP)

*+,r.0,i+

© 2013 Caterpillar All Rights Reserved. This guideline is for the use of Cat Dealers only.Unauthorized use of this dou!ent or the proprietary proesses therein "ithout per!ission !ay #eviolation of intelletual property la".

This Reuse and $alvage %uideline ontains the neessary infor!ation in order to allo" a dealer toesta#lish a parts reusa#ility progra!. Reuse and salvage infor!ation ena#les Caterpillar dealers andusto!ers to #enefit fro! ost redutions. &very effort has #een !ade in order to provide the !osturrent infor!ation that is 'no"n to Caterpillar. Continuing i!prove!ent and advane!ent of

produt design !ight have aused hanges to your produt "hih are not inluded in this pu#liation.This Reuse and $alvage %uideline !ust #e used "ith the latest tehnial infor!ation that is availa#lefro! Caterpillar.

(or )uestions or additional infor!ation onerning this guideline* su#!it a for! for feed#a' in the$ervie +nfor!ation $yste!. +n order to address an urgent issue* use the follo"ing resoures in orderto o!!uniate your re)uest to Caterpillar Repair ,roess &ngineering-

Caterpillar Dealer Tehnial Co!!uniator

Dealer $olution /et"or'

Caterpillar Tehnial Representative

no"ledge /et"or'

Ta#le 1

'eisi+ Sr4 +8es i+ SEBF%119

1 Added serial nu!#ers 4* 54* $$A* and ,C6.

17 Re!oved effetivity for 89T

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16 Updated effectivity for 789D.

Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use NP on !"! forinformation about canceled part numbers and replaced part numbers. NP #ill provide the current part numbers for replaced parts.

Summary

The contents of this $uideline discuss the reusability of components of the differential housin$ fordifferentials. The contents also provide dimensions of diameters in order to reuse bearin$ %ournals.&dditional instructions for the salva$e of repairable components #ill be contained in future individual$uidelines. 'ontact 'aterpillar epair Process (n$ineerin$ if you need dimensional information for acomponent that is not yet available or if the information is incorrect for your machine. ()amples of$ear #ear are provided in this publication* but much more detailed description and information for

analysis can be found in publication euse and !alva$e +uideline* !(,-819* /eusability of DriveTrain +ears/. &n up0to0date listin$ of euse and !alva$e +uidelines is maintained in the !ervice"nformation !ystem.

References

Table

References

Media Number and Title

euse and !alva$e +uideline* !(,-819* /eusability of Drive Train +ears/

euse and !alva$e +uideline* !(,-87* /!alva$e of Differential 2ousin$ &ssembly used on 783*789* and 79 4ff02i$h#ay Truc5s/

euse and !alva$e +uideline* !(,-878* /!pecifications for "nspection of Driveline -asteners/

Dealer !ervice Tool 'atalo$* N(N+3* /'!T+ Tool and !hop Products +uide includes 'D/

Tooling and Equipment

Table

Required Tools

Part Number Part Number

0 (uipment for 'leanin$ 'omponents

0 (uipment for 'hec5in$ 'rac5s r8evh'aterpillar: 'onfidential ;ello#

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8S-2257 Eye Loupe As (12 POWER)

5P-1720 Seal Pick

1U-8275 Abasi!e "a#eial

1U-8278 Abasi!e "a#eial

1U-827$ Abasi!e "a#eial

1U-%855 Abasi!e "a#eial



Important Safety Information

&llus#a#io' 1 021$27

*ollo+ all sa,e#y +a'i's "os# acci.e'#s #/a# i'!ol!e po.uc# opea#io' ai'#e'a'ce o epai aecause. by ,ailue #o obse!e sa,e#y +a'i's A' acci.e'# ca' o,#e' be a!oi.e. by eco'ii' po#e'#ially /aa.ous si#ua#io's be,oe a' acci.e'# occus Peso''el us# be popely #ai'e. i' o.e#o pe,o ai'#e'a'ce epai o opea#e a'y ac/i'e Sa,e#y pecau#io's a'. +a'i's ae po!i.e. #/is i's#uc#io' a'. o' 3a#epilla po.uc#s 4/ese +a'i's s/oul. be obse!e. be,oe pe,oi' a'y poce.ues 3a#epilla ca''o# a'#icipa#e e!ey possible cicus#a'ce #/a# i/#i'!ol!e a po#e'#ial /aa. 4/e +a'i's i' #/is publica#io' a'. o' #/e po.uc# ae 'o# all i'clusi!e

4/e /aa.s ae i.e'#i,ie. by #/e Sa,e#y Ale# Sybol +/ic/ is ,ollo+e. by a Si'al Wo. suc/as 6AER WAR& o 3AU4&O 4/e WAR& Sa,e#y Ale# Sybol is s/o+' i'&llus#a#io' 2

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Illustration 2 g00008666

This safety alert symbol means:

Pay Attention!

Become Alert!

Your Safety is Inole"

The message that a##ears uner the safety alert symbol e$#lains the ha%ar"

&#erations that may cause #rouct amage are ientifie by '(&TI)*' labels on the #rouct an inthis #ublication"

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

The safety information in this document and the safety information on the machine are not allinclusive. Determine that the tools, procedures, work methods, and operating techniques are

safe. Determine that the operation, lubrication, maintenance, and repair procedures will notdamage the machine. Also, determine that the operation, lubrication, maintenance, and repairprocedures will not make the machine unsafe.

The information+ the s#ecifications+ an the illustrations that e$ist in this guieline are base oninformation ,hich ,as aailable at the time of #ublication" The s#ecifications+ tor-ues+ #ressures+measurements+ a.ustments+ illustrations+ an other items can change at any time" These changes canaffect the serice that is gien to the #rouct" &btain the com#lete+ most current information beforeyou start any .ob" )ater#illar ealers can su##ly the most current information"

afety

Do not operate or work on this product unless you have read andunderstand the instructions and warnings in the !peration and

"aintenance "anual. #ailure to follow the instructions or heed the

warnings could result in in$ury or death. Contact any Caterpillar dealerfor replacement manuals. %roper care is your responsibility.

&ot oil and components can cause personal in$ury.

Do not allow hot oil or components to contact skin.r080eh

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Always use a board or cardboard when checking for a leak. Escaping

fluid under pressure, even a pin hole leak, can penetrate body tissue,causing serious injury and possible death. If fluid is injected into yourskin, it must be treated immediately by a doctor familiar with this type

of injury.

Cleaning

All com#onents nee thoroughly cleane #rior to ins#ection in orer to be sure that no amage is

hien by oil or irt" <se a ,ash tanF or a coarse bristle brush ,ith a mil #etroleum;base solent"Be sure that the solent oes not hae any ,ater contamination" Also+ neer use a chlorinate solent"5ater or chlorine can cause corrosion on the surface from #itting" Pits cause areas of highlyconcentrate stress that are calle stress raisers to occur" These areas are more liFely to result incom#onent failure"

&ne goo solent for cabinet ,ashers an hot tanFs is 4yrosol 10+ ,hich is a strong alFalinecleaner that ,ill not amage aluminum #arts" 4yrosol 10 is aailable from 7ST7 in 3 gal" an33 gal" containers"

The 8!""#$ *ye ou#e As an #%!&$"' Seal PicF are useful in the close ins#ection of irregularitieson the surface of the com#onent" <se a ye #enetrant or other suitable e-ui#ment to checF all

com#onents for cracFs+ an scra# any cracFe #arts" *mery cloth or abrasie sheets are use in orerto remoe surface rust+ light fretting+ or nicFs from hanling" 5hen ins#ection is com#lete+ be sureto maintain the cleanliness of all acce#table ifferential com#onents an #rotect the com#onents frommoisture" If necessary+ clean the #arts again before reassembly"

()*ICE

+egardless of which crack detection method is used, it is importantthat the instructions furnished with the detection euipment are

followed closely when checking any parts. -ailure to do so may cause

inaccurate results. ecause of high operating stresses in differentialcomponents, any cracks are likely to grow and result in failure.

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&n most machines+ the ring an the #inion are serice se#arately" 4o,eer+ if the ring an the #inionare a matche set+ amage to either gear re-uires the installation of a ne, set"

%itting of the *eeth

tart of Active %rofile

If #itting of the teeth occurs on the ring gear an the #inion+ the result is normally a line of small #itsat the SAP =Start of Actie Profile?" The #itting starts first on the #inion+ an then on the ring gear"See Illustration 1 through Illustration 6"

Illustration G g02G13

Profile of gear tooth

=? Start of Actie Profile =SAP?

=2? Pitch line

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Illustration 1 g0G6G812

Slight inication of #itting at the SAP"

Use the gear again.

Illustration 3 g0G66

Slight inication of #itting at the SAP"r080eh


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Use the gear again.


Slight indication of pitting at the SAP.

Use the gear again.

Pitch Line

Do not reuse gears with an pitting around the pitch line.

Sensor Gear

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Differential Spider Gears, Side Gears, and Pinions

Surfaces of the thrust face must be free of smearing, grooves, corrosion from pitting and any othermechanical damage that could act as a cutting edge against the bearing

Illustration 8 g0123!7"#

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Do not use the gear again.

Illustration # g0123!768

Stains from rusting

Use the gear again.

)art can be reused after removing the rust %ith a fine abrasive cloth

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The damage from fretting on the mounting surface is not excessive. The damage from fretting on the mounting surfacemust not be more than the amount of damage that is shown here.

Use the differential housing again.

Bore of the Spider Shaft

ome fretting is !ermitted in this bore. ee Illustration 13 for a t"!ical exam!le of acce!table fretting.The bores which are machined in the mounting faces of the case ma" show fretting or wear be"ondthis !oint. The bores ma" then be built u! using thermal s!ra" and rebored. This is done together withthe mounting faces. #all $ealer u!!ort in order to obtain this dimension for given housings.

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Typical example of acceptable fretting.


Side Gear and Pinion Thrust Faces

Do not reuse a housing if the thrust bearing has worn into the housing more than 0. mm !0.02 inch".#ee Illustration 14. #urfaces that are worn beyon$ the maximum amount can be sal%age$ with metal

spray or wel$ing proce$ures.

Illustration 14 g013&'('1

The thrust face $oes not ha%e more than 0. mm !0.02 inch" wear.

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The component is acceptable to be reused if the thrust face does not have more than 0.5 mm (0.02inch) of wear.

Locating Dowel for the Thrust Bearing

Do not reuse a housing if the locating dowel is loose. See Illustration 5. !oose dowels will brea"during operation# which will permit the thrust bearing to turn. $ousings with worn dowel holes can besalvaged b% drilling a new hole in the other half of the housing or b% boring the worn hole# pluggingthe hole with a steel rod# and drilling a new hole in the original location.

Illustration 5 g02&'55

$ousing with loose locating dowel.


The hole for the locating dowel must be relocated or repaired in order to be reused.

Support Bearing Journals

The maimum amount of wear that is permitted on the outside diameter of the bearing *ournals thatsupport the differential housing is shown in Tables ' through . +ournals that are worn be%ond thisamount can be salvaged with metal spra% or b% sleeving. ,earings that will be used on *ournals thatare smaller than the new diameter must be installed using 7M-745 ,earing -ount ompound . /earon the thrust face up to 0.25 mm (0.00 inch) can be machined. Thrust surfaces that are worn be%ond

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0.25 mm (0.00 inch) can be built up with welding or thermal spra% and can be remachined to theoriginal dimensions that are provided in the charts.

Illustration ? g02&'5

6cessive wear on the bearing *ournal that supports the differential housing.


The bearing *ournal that supports the differential housing must be repaired.

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Typical group for the differential housing.

(3) lange

(4) !earing "ournal on the plain end

(#) !earing "ournal on the flange end

Ta$le 4

Diameter of the Bearing Journal that Supports the Differential Housing for IntegratedToolcarrier

Part Number Part Description New DiameterMinimum Diameter

for Reusing

6%&3026 differential housing 7#.04# ''(2.#4# inch)

7#.032 '' (2.#40inch)

6%&7#82 housing asse'$ly 7#.04# ''(2.#4# inch)

7#.032 '' (2.#40inch)

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4E-0699 differential housing75.038 mm(2.9542 inch)

75.023 mm (2.9537inch)

9-5348 differential housing 75.05! mm(2.9548 inch)

75.036 mm (2.9542inch)

8"-66!9 housing assem#l$ 75.05! mm(2.9548 inch)

75.036 mm (2.9542inch)

9-4983ring gear %ith &ournal ofdifferential

75.040 mm(2.9543 inch)

75.025 mm (2.9537inch)

4E-0696ring gear %ith &ournal ofdifferential

75.042 mm(2.9544 inch)

75.027 mm (2.9538inch)

!09-4726' !!8-503!differential housing 75.05! mm

(2.9548 inch)75.036 mm (2.9542inch)

!09-0356' !!8-5024 ring gear %ith &ournal ofdifferential

75.040 mm(2.9543 inch)

75.025 mm (2.9537inch)

7-2!88 differential housing 75.050 mm(2.9547 inch)

75.035 mm (2.954!inch)

9-4330 differential assem#l$ 75.050 mm(2.9547 inch)

75.035 mm (2.954!inch)

5-9322 differential housing 82.625 mm(3.2529 inch)

82.6!0 mm (3.2524inch)

9-4985ring gear %ith &ournal ofdifferential

75.040 mm(2.9543 inch)

75.025 mm (2.9537inch)

8"-2538 differential housing 75.040 mm(2.9543 inch)

75.025 mm (2.9537inch)

8"-8!42differential grou 96.9!3 mm

(3.8!55 inch)96.898 mm (3.8!49inch)

co*er for the differentialgrou

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85.800 mm(3.3779 inch)

85.785 mm (3.3774inch)

8R-7834

half with the gear of thedifferential case

96.913 mm(3.8155 inch)

96.898 mm (3.8149inch)

lain half of the differentialcase

85.800 mm(3.3779 inch)

85.785 mm (3.3774inch)

4!-0884ring gear with "o#rnal ofdifferential

75.040 mm($.9543 inch)

75.0$5 mm ($.9537inch)

4!-0886 differential ho#sing 75.038 mm($.954$ inch)

75.0$3 mm ($.9537inch)

104-6755 differential ho#sing 75.040 mm($.9543 inch)

75.0$5 mm ($.9537inch)

8R-$538% 104-6755differential ho#sing 75.040 mm

($.9543 inch)75.0$5 mm ($.9537inch)

4!-0886 differential ho#sing 75.038 mm($.954$ inch)

75.0$3 mm ($.9537inch)

8R-8503 ho#sing assem&l' 75.038 mm($.954$ inch)

75.0$3 mm ($.9537inch)

9-4985% 4!-0884ring gear with "o#rnal ofdifferential

75.040 mm($.9543 inch)

75.0$5 mm ($.9537inch)

5-5630 ho#sing assem&l' 8$.6$5 mm(3.$5$9 inch)

8$.610 mm (3.$5$4inch)

5-93$$ differential ho#sing 8$.6$5 mm(3.$5$9 inch)

8$.610 mm (3.$5$4inch)

104-6746% 4!-6104large diameter of thedifferential case

96.913 mm(3.8155 inch)

96.898 mm (3.8149inch)

small diameter of thedifferential case

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19<06<$014htts+<<sis.cat.com<siswe&<siswe&<techdoc<techdoc=rint=age."s>ret#rn#rl?<siswe&<sisw...



85.800 mm(3.3779 inch)

85.785 mm (3.3774inch)

8R-7834

large diameter of thedifferential case

96.913 mm(3.8155 inch)

96.898 mm (3.8149inch)


85.800 mm(3.3779 inch)

85.785 mm (3.3774inch)

104-6738, 4-3191


88.977 mm(3.5030 inch)

88.96! mm (3.50!4inch)


85.057 mm(3.3487 inch)

85.04! mm (3.3481inch)

136-6550, 104-3359,8R-9440


88.977 mm(3.5030 inch)

88.96! mm (3.50!4inch)


85.057 mm(3.3487 inch)

85.04! mm (3.3481inch)

"a#le 5

Diameter of the Bearing Journal that Supports the Differential Housing for ArticulatedTruck

Part Number Part Description New DiameterMinimum Diameterfor eusing

8$-7573 differential assem#l% 8!.6!5 mm (3.!5!9inch)

8!.610 mm (3.!5!4inch)

9&-9771

large diameter of caseassem#l%

90.056 mm (3.5455inch)

90.041 mm (3.5449inch)

small diameter of caseassem#l%

8!.6!5 mm (3.!5!9inch)

8!.610 mm (3.!5!4inch)

9&-9771, 6'-3413large diameter of caseassem#l%

90.056 mm (3.5455inch)

90.041 mm (3.5449inch)


r080eh&aterillar* &onfidential +ello

gina !! de 4!950/ '/ 2R 501501- (2&/) 'R + &7 :(...

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8!.6!5 mm (3.!5!9inch)

8!.610 mm (3.!5!4inch)

9&-9771, 6'-3413


90.056 mm (3.5455inch)

90.041 mm (3.5449inch)


8!.6!5 mm (3.!5!9inch)

8!.610 mm (3.!5!4inch)

6'-1631


90.056 mm (3.5455inch)

90.041 mm (3.5449inch)


85.050 mm (3.3484inch)

85.035 mm (3.3478inch)

9&-9771, 106-6580


90.056 mm (3.5455inch)

90.041 mm (3.5449inch)


8!.6!5 mm (3.!5!9inch)

8!.610 mm (3.!5!4inch)

9&-8!78


110.0!5 mm(4.3317 inch)

110.010 mm (4.3311inch)


104.8!5 mm(4.1!70 inch)

104.810 mm (4.1!64inch)

171-4736, 173-5349case assem#l% 110.038 mm

(4.33!! inch)110.0!3 mm (4.3316inch)

!A-3954


110.0!5 mm(4.3317 inch)

110.010 mm (4.3311inch)


104.8!5 mm(4.1!70 inch)

104.810 mm (4.1!64inch)

171-6760 case assem#l% 95.038 mm (3.7416inch)

95.0!3 mm (3.7411inch)

171-6763 large diameter of caseassem#l%

r080eh&aterillar* &onfidential +ello

gina !4 de 4!950/ '/ 2R 501501- (2&/) 'R + &7 :(...

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110.038 mm(4.3322 inch)

110.023 mm (4.3316inch)

small diameter of caseassembly

95.038 mm (3.7416inch)

95.023 mm (3.7411inch)

171-4736 case assembly 110.038 mm(4.3322 inch)

110.023 mm (4.3316inch)

171-6763

lare diameter of caseassembly

110.038 mm(4.3322 inch)

110.023 mm (4.3316inch)

small diameter of caseassembly

95.038 mm (3.7416inch)

95.023 mm (3.7411inch)


110.023 mm (4.3316inch)


110.038 mm (4.3322inch)

!able 6

Diameter of the Bearing Journal that Supports the Differential Housing for Wheel Loaders

Part Number Part Description New Diameter Minimum Diameterfor Reusing

6"-3026differential case #ith t#o $o%rnals

75.045 mm (2.9545inch)

75.032 mm (2.9540inch)

6"-7582case assembly #ith t#o $o%rnals

75.045 mm (2.9545inch)

75.032 mm (2.9540inch)

4&-0699differential ho%sin #ithone $o%rnal 75.038 mm (2.9542

inch)75.023 mm (2.9537inch)

9'-5348differential ho%sin #ithone $o%rnal

75.051 mm (2.9548inch)

75.036 mm (2.9542inch)

9'-4983 rin ear #ith $o%rnal 75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

r080eh'aterillar* 'onfidential +ello#

,ina 25 de 42950 /&& & 501501-, ('&) ,/&& :+ '7 &;&(...

19<06<2014htts*<<sis.cat.com<sis#eb<sis#eb<techdoc<techdoc=rint=ae.$s>ret%rn%rl?<sis#eb<sis#...



109-4726 differential housing withone journal 75.051 mm (2.9548

inch75.0!6 mm (2.9542inch

109-0!56 ring gear with journal 75.040 mm (2.954!inch

75.025 mm (2.95!7inch

118-50!1differential housing withone journal

75.051 mm (2.9548inch

75.0!6 mm (2.9542inch

118-5024" 109-0!56 ring gear with journal 75.040 mm (2.954!inch

75.025 mm (2.95!7inch

7#-2188differential case with two journals

75.050 mm (2.9547inch

75.0!5 mm (2.9541inch

4$-0886differential housing withone journal

75.0!8 mm (2.9542inch

75.02! mm (2.95!7inch

4$-0884" 9%-4985 ring gear with journal 75.040 mm (2.954!inch

75.025 mm (2.95!7inch

8&-25!8differential housing withone journal

75.040 mm (2.954!inch

75.025 mm (2.95!7inch

104-6755differential housing withone journal

75.040 mm (2.954!inch

75.025 mm (2.95!7inch

4#-6451case assem'l with two journals

77.8!8 mm (!.0645inch

77.825 mm (!.0640inch

6)-5626differential case with two journals

77.864 mm (!.0655inch

77.851 mm (!.0650inch

9)-1!94 differential grou* withtwo journals

77.8!8 mm (!.0645inch

77.825 mm (!.0640inch

8&-25!8differential housing withone journal

75.040 mm (2.954!inch

75.025 mm (2.95!7inch

104-6755 differential housing withone journal

r080e+h%ater*illar, %onfidential ellow

/gina 26 de 42950 $$ 3$& 501501- (%:$ 3$&$ ; %7 $:<:$(...

19=06=2014htt*s,==sis.cat.com=siswe'=siswe'=techdoc=techdoc>*rint>*age.js*?returnurl@=siswe'=sisw...



75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

4E-0884 ring gear with journal 75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

8R-2538dierential hou!ing withone journal

75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

"04-#755dierential hou!ing withone journal

75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

"38-"#42 ring gear with journal 75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

8R-8503dierential ca!e with one journal

75.040 mm (2.9543inch)

75.025 mm (2.9537inch)

"47-"747 ring gear with journal 75.04 mm (2.9543inch)

75.025 mm (2.9537inch)

25#-""09dierential hou!ing withone journal

85.80 $ 0.0"5 mm(3.38 $ 0.000# inch)

85.79 mm (3.38inch)

258-2398dierential hou!ing withone journal

85.80 $ 0.0"5 mm(3.38 $ 0.000# inch)

85.79 mm (3.38inch)

2#5-9805ca!e a!!em%l& with one journal

85.80 $ 0.0"5 mm(3.38 $ 0.000# inch)

85.79 mm (3.38inch)

25#-8703 ring gear with journal 85.05 $ 0.0"5 mm(3.35 $ 0.000# inch)

85.04 mm (3.35inch)

5'-9322 dierential ca!e with two journal!

82.#2 mm (3.2529inch)

82.#"0 mm (3.2524inch)

5'-5#30dierential ca!e with two journal!

82.#25 mm (3.2529inch)

82.#"0 mm (3.2524inch)

"04-#74# large diameter odierential ca!e

r080ehater*illar+ onidential ,ellow

gina 27 de 42950/ /EE1 1ER 50"50"-6 (/E) ERE :, 7 E;E(...

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9#.9"3 mm (3.8"55inch)

9#.898 mm (3.8"49inch)

!mall diameter odierential ca!e

85.800 mm (3.3779inch)

85.785 mm (3.3774inch)

8R-8"42

dierential hou!ing 9#.9"3 mm (3.8"55inch)

9#.898 mm (3.8"49inch)

coer or dierentialhou!ing

85.800 mm (3.3779inch)

85.785 mm (3.3774inch)

8R-7834

large diameter odierential ca!e

9#.9"3 mm (3.8"55inch)

9#.898 mm (3.8"49inch)


85.800 mm (3.3779inch)

85.785 mm (3.3774inch)

4E-#"04


9#.9"3 mm (3.8"55inch)

9#.898 mm (3.8"49inch)


85.80 mm (3.3779inch)

85.785 mm (3.3774inch)

252-7945dierential hou!ing withone journal

85.80 $ 0.0"5 mm(3.38 $ 0.000# inch)

85.79 mm (3.38inch)

25#-374#dierential hou!ing withone journal

85.80 $ 0.0"5 mm(3.38 $ 0.000# inch)

85.79 mm (3.38inch)

2#5-9509ca!e a!!em%l& with one journal

85.80 $ 0.0"5 mm(3.38 $ 0.000# inch)

85.79 mm (3.38inch)

259-3"27 ring gear with journal 90.05 $ 0.0"5 mm(3.55 $ 0.000# inch)

90.04 mm (3.54inch)

8@-5992dierential grou* withtwo journal!

82.#0" mm (3.2520inch)

82.588 mm (3.25"5inch)

"'-5085A 3@-4"7# dierential ca!e with two journal!






82.#0" mm (3.2520inch)

82.588 mm (3.25"5inch)

"'-#983A 9'-5725dierential ca!e with two journal!

82.#25 mm (3.2529inch)

82.#"0 mm (3.2524inch)

9@-5#50dierential grou* withtwo journal!

82.#0" mm (3.2520inch)

82.588 mm (3.25"5inch)

5'-"272A #-"5#5A#-34"3

dierential ca!e with two journal!

82.#25 mm (3.2529inch)

82.#"0 mm (3.2524inch)

8R-9440

the hal o the ca!e withthe large diameter

88.977 mm (3.5030inch)

88.9#2 mm (3.5024inch)

the hal o the ca!e withthe !mall diameter

85.057 mm (3.3487inch)

85.042 mm (3.348"inch)

"04-3359


88.977 mm (3.5030inch)

88.9#2 mm (3.5024inch)


85.057 mm (3.3487inch)

85.042 mm (3.348"inch)

8R-928"

dierential hou!ing 88.977 mm (3.5030inch)

88.9#2 mm (3.5024inch)

coer or dierentialhou!ing

85.057 mm (3.3487inch)

85.042 mm (3.348"inch)

4E-3"9"


88.977 mm (3.5030inch)

88.9#2 mm (3.5024inch)


85.057 mm (3.3487inch)

85.042 mm (3.348"inch)

"3#-#550A 8R-9440the hal o the ca!e withthe large diameter

88.977 mm (3.5030inch)

88.9#2 mm (3.5024inch)

the hal o the ca!e withthe !mall diameter






85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

104-3359

large diameter ofdifferential case

88.977 mm (3.5030inch)

88.962 mm (3.5024inch)

small diameter ofdifferential case

85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

104-3359


88.977 mm (3.5030inch)

88.962 mm (3.5024inch)


85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

8R-9440 4!-3191

the half of the case "iththe large diameter

88.977 mm (3.5030inch)

88.962 mm (3.5024inch)

the half of the case "iththe small diameter

85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

8R-9281

differential ho#sing 88.977 mm (3.5030inch)

88.962 mm (3.5024inch)

co$er for differentialho#sing

85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

136-6550 8R-9440

the half of the case "iththe large diameter

88.977 mm (3.5030inch)

88.962 mm (3.5024inch)

the half of the case "iththe small diameter

85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

104-3359


88.977 mm (3.5030inch)

88.962 mm (3.5024inch)


85.057 mm (3.3487inch)

85.042 mm (3.3481inch)

9%-5725 differential case "ith t"o &o#rnals

r080e$h'aterillar 'onfidential *ello"

+,gina 31 de 42950 !!/ /!R 501501-+ ('!) +!R! * '7 !!(...

19:06:2014htts::sis.cat.com:sis"e;:sis"e;:techdoc:techdoc<rint<age.&s=ret#rn#rl>:sis"e;:sis"...



82.625 mm (3.2529inch)

82.610 mm (3.2524inch)

1V-5376differential case with two o!rnals

82.625 mm (3.2529inch)

82.610 mm (3.2524inch)

9"-5654# 8"-6507differential $ro!% withtwo o!rnals

82.601 mm (3.2520inch)

82.588 mm (3.2515inch)

8"-7581differential case with two o!rnals

82.601 mm (3.2520inch)

82.588 mm (3.2515inch)

4V-5391# 6&-1631

the half of the case withthe lar$e diameter

90.050 mm (3.5453inch)

90.035 mm (3.5447inch)

the half of the case withthe small diameter

85.050 mm (3.3484inch)

85.035 mm (3.3478inch)

8'-8141

differential ho!sin$ 114.385 mm (4.5033inch)

114.370 mm (4.5027inch)

coer for differentialho!sin$

90.054 mm (3.5454inch)

90.039 mm (3.5448inch)

8'-8336

differential ho!sin$ 114.385 mm (4.5033inch)

114.370 mm (4.5027inch)

coer for differentialho!sin$

90.054 mm (3.5454inch)

90.039 mm (3.5448inch)

127-9096# 108-2836#148-9288# 102-7519


114.385 mm (4.5033inch)

114.370 mm (4.5027inch)


90.054 mm (3.5454inch)

90.039 mm (3.5448inch)

130-1848the half of the case withthe lar$e diameter

120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


r080ehater%illar* onfidential +ellow

,$ina 32 de 42950 &// /' 501501-, (/) ,&/'/ + 7 /:/(...

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110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

135-7496


120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

9V-5725differential case with two o!rnals

82.625 mm (3.2529inch)

82.610 mm (3.2524inch)

8'-8336# 108-2836#

127-9096# 148-9288


114.385 mm (4.5033inch)

114.370 mm (4.5027inch)


90.054 mm (3.5454inch)

90.039 mm (3.5448inch)

102-7519


114.385 mm (4.5033inch)

114.370 mm (4.5027inch)


90.054 mm (3.5454inch)

90.039 mm (3.5448inch)

130-1848


120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

135-7496


120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

6"-7636the half of the case withthe lar$e diameter

110.052 mm (4.3327inch)

110.037 mm (4.3322inch)


r080ehater%illar* onfidential +ellow

,$ina 33 de 42950 &// /' 501501-, (/) ,&/'/ + 7 /:/(...

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104.851 mm (4.1280inch)

104.836 mm (4.1274inch)

1V-5868

large diameter of coverof case

110.038 mm (4.3322inch)

110.025 mm (4.3317inch)

small diameter of coverof case

104.826 mm (4.1270inch)

104.813 mm (4.1265inch)

2V-354

the half of the case !iththe large diameter

110.025 mm (4.3317inch)

110.010 mm (4.3311inch)

the half of the case !iththe small diameter

104.825 mm (4.1270inch)

104.810 mm (4.1264inch)

2V-354


110.025 mm (4.3317inch)

110.010 mm (4.3311inch)


104.825 mm (4.1270inch)

104.810 mm (4.1264inch)

"-0471differential case !ith t!o #o$rnals

110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

105-4026 differential assem%l& 110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

105-8720' 208-7534


120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

112-7524


120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


110.060 mm (4.3331inch)

110.045 mm (4.3325inch)

8-65 the half of the case !iththe large diameter

r080evhater*illar+ onfidential ,ello!

gina 34 de 4250/ / 501501-" (/9:) ;, 7 :<9:(...

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127.076 mm (5.0030inch)

127.061 mm (5.0024inch)


110.038 mm (4.3322inch)

110.025 mm (4.3317inch)

3A-516

large diameter ofdifferential assem%l&

127.076 mm (5.0030inch)

127.061 mm (5.0024inch)

small diameter ofdifferential assem%l&

110.038 mm (4.3322inch)

110.025 mm (4.3317inch)

1V-586

large diameter of coverof case

127.076 mm (5.0030inch)

127.061 mm (5.0024inch)

small diameter of coverof case

110.038 mm (4.3322inch)

110.025 mm (4.3317inch)

4V-8733' 8-722


117.526 mm (4.6270inch)

117.513 mm (4.6265inch)


114.351 mm (4.5020inch)

114.338 mm (4.5015inch)

V-486' A-23


117.550 mm (4.627inch)

117.535 mm (4.6274inch)


114.375 mm (4.502inch)

114.360 mm (4.5024inch)

"-0113


120.745 mm (4.7537inch)

120.730 mm (4.7531inch)


117.565 mm (4.6285inch)

117.550 mm (4.627inch)

137-885the half of the case !iththe large diameter

13.800 mm (5.503inch)

13.75 mm (5.5037inch)


r080evhater*illar+ onfidential ,ello!

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114.400 mm (4.5039inch)

114.385 mm (4.5033inch)

6W-8261, 120-0551

the half of the case withthe large iameter

152.505 mm (6.0041inch)

152.490 mm (6.0035inch)

the half of the case withthe small iameter

139.810 mm (5.5043inch)

139.!95 mm (5.503!inch)

6"-0!36

large iameter ofifferential assem#l$

133.426 mm (5.2530inch)

133.406 mm (5.2522inch)

small iameter ofifferential assem#l$

114.3!6 mm (4.5030inch)

114.356 mm (4.5022inch)

1%-6318


1!0.066 mm (6.6955inch)

1!0.046 mm (6.694!inch)


133.426 mm (5.2530inch)

133.406 mm (5.2522inch)

6W-8261, 120-0551,

358-!234


152.505 mm (6.0041inch)

152.490 mm (6.0035inch)


139.810 mm (5.5043inch)

139.!95 mm (5.503!inch)

8&-6188


209.68! mm (8.2554inch)

209.6!2 mm (8.2548inch)


1!4.!62 mm (6.8804inch)

1!4.!4! mm (6.8!98inch)

'a#le !

Diameter of the Bearing Journal that Supports the Differential Housing for Wheel Tractorsand Compactors

Part Number Part DescriptionNew Diameter

Minimum

Diameter foreusing

8-!581 case assem#l$r080eh

*ater+illar *onfiential ellow

/gina 36 e 42950 W "& 501501- (7*) W&" : *! ;(...

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82.601 mm(3.2520 inch)

82.588 mm (3.2515inch)

1%-6983 case assem#l$ 82.625 mm(3.2529 inch)

82.610 mm (3.2524inch)

9-5654 ifferential gro@+ 82.601 mm(3.2520 inch)

82.588 mm (3.2515inch)

6W-1631


90.056 mm(3.5455 inch)

90.041 mm (3.5449inch)


85.050 mm(3.3484 inch)

85.035 mm (3.34!8inch)

3-3396, 8-!581 case assem#l$ 82.601 mm(3.2520 inch)

82.588 mm (3.2515inch)

1%-5!24, 5*-83!3 case assem#l$ 82.625 mm(3.2529 inch)

82.610 mm (3.2524inch)

12!-9096, 148-9288


114.385 mm(4.5033 inch)

114.3!0 mm(4.502! inch)


90.054 mm(3.5454 inch)

90.039 mm (3.5448inch)

3-9516

large iameter ofifferential gro@+

12!.0!6 mm(5.0030 inch)

12!.061 mm(5.0024 inch)

small iameter ofifferential gro@+

110.038 mm(4.3322 inch)

110.025 mm(4.331! inch)

2%-3955

large iameter ofifferential gro@+

110.025 mm(4.331! inch)

110.010 mm(4.3311 inch)

small iameter ofifferential gro@+

104.825 mm(4.12!0 inch)

104.810 mm(4.1264 inch)

9-04!1 case assem#l$ r080eh*ater+illar *onfiential ellow

/gina 3! e 42950 W "& 501501- (7*) W&" : *! ;(...

19<06<2014htt+s<<sis.cat.com<siswe#<siswe#<techoc<techoc=+rint=+age.>s+?ret@rn@rlA<siswe#<sisw...



110.060 mm(4.3331 inch)

110.045 mm(4.3325 inch)

208-7534, 105-8720

the half of the case withthe large diameter

120.745 mm(4.7537 inch)

120.730 mm(4.7531 inch)


110.060 mm(4.3331 inch)

110.045 mm(4.3325 inch)

8-6!!5


127.076 mm(5.0030 inch)

127.061 mm(5.0024 inch)


110.038 mm(4.3322 inch)

110.025 mm(4.3317 inch)

1"-586!

large diameter of co#erof case

127.076 mm(5.0030 inch)

127.061 mm(5.0024 inch)

small diameter of co#erof case

110.038 mm(4.3322 inch)

110.025 mm(4.3317 inch)

4"-4076, 100-4504, 8-6!!5


127.076 mm(5.0030 inch)

127.061 mm(5.0024 inch)


110.038 mm(4.3322 inch)

110.025 mm(4.3317 inch)

4$-5630, 6$-0736, 4$-5730,8%-73!8, 7%-!308, 2-0300,7%-!!05

large diameter ofdifferential gro&'

133.426 mm(5.2530 inch)

133.406 mm(5.2522 inch)

small diameter ofdifferential gro&'

114.375 mm(4.502! inch)

114.355 mm(4.5022 inch)

!-0113


120.745 mm(4.7537 inch)

120.730 mm(4.35!4 inch)


117.565 mm(4.6285 inch)

117.550 mm(4.627! inch)

4"-8733 the half of the case withthe large diameter

r080e#hater'illar* onfidential +ellow

gina 38 de 42!50 / $ 501501- () /$ 9+ 7 :(...

1!;06;2014htt's*;;sis.cat.com;siswe<;siswe<;techdoc;techdoc='rint='age.>s'?ret&rn&rl@;siswe<;sisw...



82.625 mm (3.252!inch)

82.610 mm (3.2524inch)

8$-266!, 5"-2756

large half of caseassem<lB

!0.030 mm (3.5445inch)

!0.018 mm (3.5440inch)

small half of caseassem<lB

85.032 mm (3.3477inch)

85.01! mm (3.3472inch)

7"-!641, 7"-!623


!6.!32 mm (3.8162inch)

!6.!17 mm (3.8156inch)


!0.06! mm (3.5460inch)

!6.054 mm (3.7816inch)

1"-6!83, !"-5725case assem<lB 82.625 mm (3.252!

inch)82.610 mm (3.2524inch)

7"-!623


!6.!32 mm (3.8162inch)

!6.!17 mm (3.8156inch)


!0.06! mm (3.5460inch)

!6.054 mm (3.7816inch)

8"-!808, 2-6708


110.088 mm(4.3342 inch)

110.073 mm (4.3336inch)


85.050 mm (3.3484inch)

85.035 mm (3.3478inch)

5$-550!large half of caseassem<lB

115.164 mm(4.5340 inch)

115.143 mm (4.5332inch)

5$-5508, 8$-7534 small half of caseassem<lB

110.063 mm(4.3332 inch)

110.043 mm (4.3324inch)

8$-4027large half of caseassem<lB

115.164 mm(4.5340 inch)

115.143 mm (4.5332inch)

8$-4026 small half of caseassem<lB

r080e#hater'illar* onfidential +ellow

gina 40 de 42!50 / $ 501501- () /$ 9+ 7 :(...

1!;06;2014htt's*;;sis.cat.com;siswe<;siswe<;techdoc;techdoc='rint='age.>s'?ret&rn&rl@;siswe<;sisw...



3D-9615 7D-5367 small half of caseassembly 133.426 mm

(5.2530 inch)133.406 mm (5.2522inch)

3D-9561

large half of 'ifferen$ialassembly

139.776 mm(5.5030 inch)

139.756 mm (5.5022inch)

small half of 'ifferen$ialassembly

133.426 mm(5.2530 inch)

133.406 mm (5.2522inch)

Copyright 1993 - 2014 Caterpillar Inc.

Todos los derechos reservados.

Red privada para licenciados del SIS.

Thu un 19 10!49!04 "ST 2014

r0#0evh

*+gina 42 'e 42950, ,/ /D 501501-* (#,) *D #7 (...

Guia de Reutilizacion

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Transcript of Guia de Reutilizacion