Galimberti Presentation

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    o u ons or ro uce

    Water, Desalters & SSW

    A NEW STANDARD IN RAPID

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    VSep Produced Water

    BreitBurn Energy Inc. operates a crude oilproduction facility in Santa Maria, California.They have implemented steam flooding in

    in their operations to enhance oil production.Re-injection of produced water into thesource formations has been the method of.technology, BreitBurn has implemented atreatment scenario where the produced waterwill be treated with the VSEP membrane

    to be fed to steam boilers used for steamflooding of the oil bearing formation.

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    VSep Produced Water

    The produced water is high inalkalinity, silica, sodium, carbonate,.

    appears to be mostly made up of

    paraffins, waxes, and asphaltenes that

    readily separate using conventionalmethods. Asphaltenes tend to adsorb

    - -a rigid film surrounding the interface

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    VSep Pilot Testing

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    VSep Produced Water

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    VSep: Membrane Filtration

    -Vibratory Shear Enhanced Process

    Shear enhanced filtration provides clear access to the membranesurface for the motor oil and keeps solids hovering above the membrane

    surface and out of the way!

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    Current VSEP Oil Installations

    Machining Coolant

    Oily Wastewater

    ,

    Shanghai, China Louisville, Kentucky

    Grinding Coolant

    Drilling Mud

    Produced Water

    um o , ennessee

    Bergen, Norwa

    Santa Maria, California

    Other Oil or Oil/Water Applications:Desalter Blowdown / Stri ed Sour Water

    Barge Bilge Water Tank Bottoms Truck & Bus Wash

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    Tall Oil

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    Lab Analysis of VSEP Oil Filtrate

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    Current VSEP Sizes Available

    Series LP VSEP 15 Series I VSEP

    16 SF (1.5 m2

    ) 190 SF (17.6 m2)

    er es

    84 Series I VSEP

    (49.3 m2)

    1300 SF (120.8 m2)

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    System Components

    Microfilter Membrane Module

    VSEP Drive System & Frame

    Automated Allen Bradley PLC Controls

    Feed Pump & CIP Tank

    304 SS Schedule 40 Welded Piping

    Pnuematic Valves

    Foxboro Instrumentation

    Footprint: 160 x 50 (80 SF or 7.4 m2)

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    Breit Burn Installation

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    Breit Burn Produced Water

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    Breit Burn

    The feed to the VSEP contains25,900ppm of Total Dissolved Solids.

    permeate after two stages of filtration

    has a non-detectable amount ofsuitable for boiler feed water. VSEPnanofiltration is used to remove all of

    suitable for feed to a conventional ROspiral system.

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    Breit Burn

    The filtration scenario achieved anoverall recovery of 70% of the.

    Using membranes, separation is very

    precise with molecular weight cut off,better quality than drinking water wasproduced. The concentrate was

    volume

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    2nd Stage - Polishing - VSEP

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    VSep Produced Water

    CBM Produced Water Utah 500 gpm

    Offshore Produced Water Santa Maria 600 gpm

    Produced Water Santa Maria 150 gpm

    Produced Water Bakersfield 8500 gpm

    Produced Water Kuwait 1000 gpm

    Offshore Produced Water Peru 35 gpm

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    VSep Produced Water

    Project Application Membrane

    Flux

    Rate

    Recovery

    BP Venuzuela Offshore Produced Water DS 5 43.0 84.0%

    So Cal Offshore Offshore Produced Water NF 270 81.5 95.0%

    Petro Tech Offshore Produced Water LFC 20.7 78.7%

    4 8 .4 8 5 .9 %

    Suncor Tar Sands Produced Water LFC 44.0 82.0%

    Deer Creek Energy Tar Sands Produced Water LFC 23.7 85.0%

    Chevron Oil Field Produced Water ESPA 23.3 93.2%

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    3 0 .3 8 6 .7 %

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    Established

    The website address forPWMIS isp: we .evs.an .gov pwm s.

    PWMIS was developed byin partnership with the

    Laboratory

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    Desalter Current PERF Testing

    FEED: O&G: 923 mg/L .TSS: 620 mg/L

    : : mg .

    TSS: 30 mg/L : & : 5270 mg .

    TSS: 6200 mg/L

    rejection of TDS as well

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    More Desalter examples

    Feed # 1: 1,223 ppm TDS, pH 8.6, 350TSS, 3,500 ppm O&G, COD 2,900

    , ,8.5, < 5 TSS, 0 ppm O&G, COD 1,100

    Feed # 2: 1,090 ppm TDS, pH 8.8, 610, , ,

    Permeate # 2: 1,000 ppm TDS, pH 8.4,< 5 TSS, 2 m O&G, COD 1,200

    Feed # 3: 2,100 ppm TDS, pH 8.4,1,300 TSS, 680 ppm O&G

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    ermea e : , ppm , p . ,

    < 5 TSS, 4 ppm O&G

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    VSEP Solutions for ProducedWater

    Many Thanks

    Tel 814 861 1506

    [email protected]

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