CERTIFICATED PROCESSES - sofitec.es · Tratamientos térmicos de aleaciones de aluminio....

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CERTIFICATED PROCESSES LAST UPDATE - 2018

Transcript of CERTIFICATED PROCESSES - sofitec.es · Tratamientos térmicos de aleaciones de aluminio....

C E R T I F I C AT E D P R O C E S S E SLAST UPDATE - 2018

C E R T I F I C A T E D

BOMBARDIER

CONTACT US

EMBRAER

BOEING

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pag 03 NADCAP

AIRBUS GROUP

inde

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P R O C E S S E S

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c e r t i f i c a t e d p r o c e s s e s i n

n a d c a p

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.L.Parque Industrial-Logístico de Carmona, Parcela L-B Nave 1

Carmona, 41410Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

Chemical Processing

Certificate Number: 12494181946Expiration Date: 30 April 2019

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.L.Parque Industrial-Logístico de Carmona, Parcela L-B Nave 1

Carmona, 41410Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

Heat Treating

Certificate Number: 12494179303Expiration Date: 31 July 2019

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.L.Parque Industrial-Logístico de Carmona, Parcela L-B Nave 1

Carmona, 41410Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

Composites

Certificate Number: 12494183125Expiration Date: 30 April 2019

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.L.Parque Industrial-Logístico de Carmona, Parcela L-B Nave 1

Carmona, 41410Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

NonDestructive Testing

Certificate Number: 12494176622Expiration Date: 31 January 2020

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c e r t i f i c a t e d p r o c e s s e s i n

n a d c a p

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.LParque Tecnologico Aeroespacial de Andalucia AERÓPOLIS. C/ Juan Olivert 38

Sevilla, 41309Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

Chemical Processing

Certificate Number: 9919168586Expiration Date: 31 January 2019

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.L.Parque Tecnologico Aeroespacial de Andalucia AERÓPOLIS. C/ Juan Olivert 38

Sevilla, 41309Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

Heat Treating

Certificate Number: 9904179304Expiration Date: 31 July 2019

Performance Review Institute (PRI) | 161 Thorn Hill Road | Warrendale, PA 15086-7527

Joseph G. PintoExecutive Vice President and Chief Operating Of� cerJoseph G. Pinto

This certificate is granted and awarded by the authority of the Nadcap Management Council to:

SOFITEC AERO S.L.Parque Tecnologico Aeroespacial de Andalucia AERÓPOLIS. C/ Juan Olivert 38

Sevilla, 41309Spain

This certificate demonstrates conformance and recognition of accreditation for specific services, aslisted in www.eAuditNet.com on the Qualified Manufacturers List (QML), to the revision in effect at the

time of the audit for:

NonDestructive Testing

Certificate Number: 9904176621Expiration Date: 31 January 2020

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s u p p l i e r s s p e c i a l a p p r o v a l s

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E u r o p e a n Q u a l i t y A s s u r a n c e S p a i n

Entidad de certificación acreditada bajo el control del esquema del sector aeroespacial por ENAC con acreditación número 13/C – SG004, habiendo desarrollado la auditoría de acuerdo con los requisitos del documento EN 9104-001:2013 de Certificación

de los Sistemas de Calidad de los suministradores Aeroespaciales, certifica que el Sistema de Gestión de la Calidad adoptado por la organización

Certification Body accredited under the Aerospace Scheme by ENAC with accreditation number 13/C – SG004, that has conducted the audit following EN 9104-001:2013 requirements, hereby certifies that the Aerospace Quality Management System developed by

SOFITEC AERO, S.L.Central Office/Controlling Adress:

Parque Industrial-Logístico de Carmona, Parcela L-B Nave 1 41410 Carmona (Sevilla)

Estructura de certificación. Certification structure SEVERAL SITE

Es conforme a las exigencias de la Norma. Meets the requirements of the Standard

EN 9100:2018

El Sistema de Gestión de Calidad Aerospacial se aplica a los ámbitos siguientes The Aerospace Quality Management System has been applied to the following scopes

Montaje de conjuntos y subconjuntos. Equipado de elementales. Tratamientos térmicos de aleaciones de aluminio. Fabricación de estructuras con materiales compuestos en fibra de carbono y composites. Encolado metálico estructural. ENDs asociados (inspección por

ultrasonidos y ensayos de estanqueidad). Recanteo de composites. Pintura de piezas metálicas y composites (laminados y sándwich) para la industria aeronáutica. Grapado de cables de mando. Mantenimiento mecánico, revisiones periódicas, verificación, reparación y traslado de útiles aeronáuticos.

Assembling of sets and subsets. Standard pieces equipment. Thermal treating of aluminum alloys. Manufacturing of structures with composite materials in carbon fiber and composites. Structural metal bonding. Associated NDT´s (ultrasonic inspection and leakage testing). Milling of composite pieces. Painting of

metallic and composite pieces (laminated and sandwich) for the aeronautical industry. Stapling of control cables. Mechanical maintenance, periodic reviews, checking, repair and trasfer of aeronautical tools

Este certificado tiene validez mientras se encuentre en vigor el certificado ISO 9001, con número 8246-E This certificate is valid while the certificate ISO 9001, number 8246-E, is in force Este certificado ha sido emitido con anterioridad por otra entidad de certificación en fecha 19 / 05 / 2008. This certificate has been previously issued by other certification body on 19 / 05 / 2008. Este certificado ha sido emitido por primera vez por EQA en fecha 21 / 01 / 2009.This certificate has been first issued by EQA on 21 / 01 / 2009.

Número (number) 8246-E Fecha de emisión (Certificate Issue Date) 10 / 09 / 2018 Fecha de expiración (Certification Expiry Date) 09 / 09 / 2021

Firmado

DirectorEuropean Quality Assurance Spain, S.L. (EQA España) - Camino de la Zarzuela, 15- Bloque 2, 1ª Planta· 28023 Madrid Este certificado tiene validez mientras la Organización se mantenga aprobada por TEDAE y se encuentre en la base de OASIS This certificate is valid while the Organization is approved by TEDAE and it is included in the OASIS data base.

Doc. Certificado EN 9100 ver.16 Ago. 18

Anexo al Certificado/ Appendix Nº 8246-E (EN 9100:2018)

SOFITEC AERO, S.L.Sites/ Dirección Activities/ Actividad

Central Office/Controlling Adress:Parque Industrial-Logístico de Carmona

Parcela L-B Nave 141410 Carmona (Sevilla)

Montaje de conjuntos y subconjuntos. Equipado de elementales. Tratamientos térmicos de aleaciones de aluminio. Fabricación de estructuras con materiales

compuestos en fibra de carbono y composites. Encolado metálico estructural. ENDs asociados (inspección por ultrasonidos y ensayos de estanqueidad). Recanteo de composites. Pintura de piezas metálicas y composites (laminados y sándwich) para la industria

aeronáutica. Grapado de cables de mando. Mantenimiento mecánico, revisiones periódicas, verificación, reparación y traslado de útiles aeronáuticos.

Assembling of sets and subsets. Standard pieces equipment. Thermal treating of aluminum alloys. Manufacturing of structures with composite materials in carbon fiber and composites.

Structural metal bonding. Associated NDT´s (ultrasonic inspection and leakage testing). Milling of composite pieces. Painting of metallic and composite pieces (laminated and sandwich) for

the aeronautical industry. Stapling of control cables.Mechanical maintenance, periodic reviews, checking, repair and trasfer of aeronautical tools.

Site 2:C/ Juan Olivert, nº 38

Parque Empresarial Aeronáutico Aerópolis41309 La Rinconada (Sevilla)

Fabricación de utillaje, mecanizado y fabricación de piezas elementales metálicas. ENDs asociados (inspección por líquidos penetrantes).

Tratamientos superficiales y pintura para la industria aeronáutica. Dureza y conductividad.

Manufacturing of tools, mechanizing and manufacturing of metallic standard pieces. Associated NDT´s (liquid penetrant inspection).

Surface treating and painting for the aeronautical industry. Hardness and conductivity.

Firmado

Director

European Quality Assurance Spain, S.L. (EQA España) - Camino de la Zarzuela, 15- Bloque 2, 1ª Planta· 28023 Madrid Este certificado tiene validez mientras la Organización se mantenga aprobada por TEDAE y se encuentre en la base de OASIS This certificate is valid while the Organization is approved by TEDAE and it is included in the OASIS data base.

Doc. Certificado EN 9100 ver.16 Ago. 18

pag 7A I R B U S G R O U Pc e r t i f i c a t e d p r o c e s s e s i n

m e t a l l i c

ADETI + D AITM/ASTM EI04580-T IFMAAIPS/AIPI

I+D-E -137

I+D-P -147I+D-P -109I+D-P -072

I+D-P -213

CASA-1083

I+D-P -202

I+D-E-379 ADET 0071

I+D-P -038

I+D-P -416

I+D-P -416

I+D-P -220

ASTM-E18

I+D-E-140

02-01-001

08-03-003

02-05-001

02-05-005

02-01-003

04-01-00101-00-000

09-01-002 09-01-003

80-T-30-4010

80-T-35-5218

80-T-35-1101

80-T-35-2010

80-T-36-1010

AITM6-1001

80-T-33-3362

AITM6-6006

80-T-35-500080-T-35-503080-T-35-5130

AITM6-9004

ASTM-E18

AITM6-6004

Heat Treatment of Aluminium Al loys Par ts

Tar tar ic Sulphuric Anodizing

Chromic Acid Anodizing of Aluminium Al loys

Marking

Machining of Metal l ic Component

Appl icat ion of E last ic Protect ive Coat ing

Anodic Thickness Inspect ion

Penetrant Test ing

Abrasive Cut t ing of Metal l ic and Non-metal l icMater ials wi th a High-pressure Water Torch

Chemical Conversion Coat ings on Aluminium & I ts Al loys

Coating Thickness Inspect ion

Paint for detai l par ts in metal l ic mater ials

Hardness Inspect ion

Passivat ion of Corrosion Resis tant Steel

Cleaning

Conduct iv i ty Inspect ion

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c e r t i f i c a t e d p r o c e s s e s i n

c o m p o s i t e

A I R B U S G R O U P

ADETI + D AITM/ASTM 80-TAIPS/AIPI

I+D-E -280

06-02-005

05-02-003

05-04-002

I+D-E-294

I+D-E-336

I+D-E-280

I+D-P -387

I+D-P -052I+D-P -237I+D-P -233

ADET0121

ADET0092

ADET0177

06-01-003

06-02-006

03-07-002

AITM6-4014

03-02-019

AITM6-4022

AITM6-5003

AITM6-4010

AITM6-9003

80-T-35-9030

AITM6-4005

AITM6-3005

AITM6-9008

CASA-1083CASA-1083

I+D-E-379

I+D-P -330

I+D-E-282

ADET0053

08-03-003

06-02-002

AITM6-6006

AITM6-4002

I+D-P -052I+D-P -237I+D-P -233

03-02-018

AITM6-3004

Inspect ion of Fibre Composi tes by Ul t rasonic Phased Array Technique

Structural Bonding of Thermoset and Thermoplast ic Matr ices Composi te Par ts

Manufactur ing of Metal l ic Sandwich Par ts - Bonding Process

Appl icat ion of external paint sys tems

Leak Test ing in Sandwich Structures

Paint for detai l par ts in composi tes mater ials

Manufacture of Monol i thic Par ts wi th Thermoset Prepreg Mater ials

Ul t rasonic Pulse -Echo Inspect ion of Areas Around Fastener & Rivet Holes in Composi tes

Sur face Preparat ion for Thermoset t ing par ts before s t ructural bonding

Visual Inspect ion

Tap Test

Ant i -erosion exter ior paint ing of composi te par ts

Ul t rasonic Pulse -Echo Inspect ion of Carbon Fibre Plast ics

Dri l l ing, boring, counters ink for carbon composi tes or carbon composi tes/metal l ic s tackinks

Machining of Fibre Reinforced Plast ic (FRP) Components

Visual Inspect ion of Glass Fibre Composi te By Transmit ted L ight

Thickness measurement of f iber composi tes by ul t rasonic pulso-echo technique

Repair Schemes to achieve sur face s tatus requirements on composi te components

Manufacture of Structural Sandwich Par ts wi th Thermoset t ing Fiber ReinforcedSkins Manufacture of Composi te Structures wi th Glass Fiber

Marking

Electr ical bonding connect ions resis tance measurement

Coat ing Thickness Inspect ion

Non-s t ructural adhesive bonding

Ul t rasonic Through Transmission Inspect ion of Fibre Plast ics

Harmonization of surface conditions on painted composite components cabin interior not considered

EI045 IFMA

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c e r t i f i c a t e d p r o c e s s e s i n

a s s e m b l y

ADETI + D AITM/ASTM 80-TAIPS/AIPI

I+D-P -355

I+D-P -355

I+D-P -364 I+D-P -322I+D-P -117I+D-L -113I+D-P -366

01-02-005

ADET 0095

01-02-013

05-05-003

01-02-008

01-03-003

01-02-022

05-05-004

06-02-007

07-01-006I+D-P -355

01-02-015

05-05-003

01-02-003

01-02-017

ADET 0078

01-01-004

01-02-008

01-02-017Assembly

Preparat ion of Holes in Fiber Reinforced Plast ic (FRP) and Hybrid Mater ials

Assembly Applying a Fi l ler Resin

Ins tal lat ion of Bl ind Bol ts & Bl ind Rivets “pul l type”

Sur face Protect ion of Fasteners & Sealants by Appl icat ion of Varnish

Torque t ightening of screws, bol ts and nuts

Ins tal lat ion of Inser ts in Non-Metal l ics

Ins tal lat ion of Paral le l Shank Threaded Fasteners

Wet Ins tal lat ion of Fasteners

Bonding Metal/Metal Par ts Structural Bonding Process

Ins tal lat ion of Bl ind Bol ts “ threaded type”

Sur face Protect ion of Fastener

Preparat ion of Holes in Metal l ic Mater ials for Fastening

General Assembly & Ins tal lat ion of Fasteners

Ins tal lat ion of Sol id Rivets

Bol t Torque Tightening

Electr ical Bonding

EI045 IFMA

A I R B U S G R O U P

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I+D-P -060I+D-P -064I+D-P -358

I+D-P -412

ADET 0071

I+D-P -146I+D-P -393I+D-P -062

ADET 0082

05-05-009

05-02-009

03-08-003

05-05-001

80-T-35-500280-T-35-510680-T-35-502580-T-35-9120

80-T-35-590380-T-35-5904

80-T-34-320080-T-34-3700

80-T-34-580380-T-34-9600

Preser vat ion of Cut Edges of Carbon Fibre Composi te Par ts to Prevent Galvanic Corrosion on At tached Metal Par ts

Structural Paints

Assembly wi th duroplast ic ant i ‐corrosive compound, zink chromated basedand with duroplast ic ant i ‐corrosive compound chromated‐ f ree

Sealants Appl icat ion

Rework of Structures Manufactured from Composi te Mater ials (Laminates & Sandwich)

Ins tal lat ion of Bushes and Bearings

ADETI + D AITM/ASTM 80-TAIPS/AIPI EI045 IFMA

30-991080-E-34-582780-E-34-5814

34-3003

532

35-9120 389606

80-E-34-903235-0014

310527-10

Non-s t ructural r ivet ing

Ins tal lat ion of inser ts (Hel ical Threaded)

Bl ind sel f - locking swage nuts non-s t ructural

Paint touch up (metal )

Non-s t ructural bonding

c e r t i f i c a t e d p r o c e s s e s i n

a s s e m b l y

A I R B U S G R O U P

pag 11B O E I N Gc e r t i f i c a t e d p r o c e s s e s i n

m e t a l l i c

BAC

5663

5946

E-18

5650

X

5602

B-117

5632

X

Sol -Gel Conversion Coat ings for Aluminum Al loys

Boric Acid - Sul fur ic Acid Anodizing (ON GOING)

Boeing approved QMS as def ined in D1-4426 Processor RequirementsSec 6.15.3

Sal t Spray Test ing (ON GOING)

Heat Treat of Aluminum Al loys (ON GOING)

Temper inspect ion of aluminum al loys (ON GOING)

Standard Test Methods for Rockwel l Hardness of Metal l ic Mater ials (ON GOING)

Hardness Test ing (ON GOING)

Process Solut ion Control (ON GOING)

ASTM CHEM.TESTING

QUALITY SYSTEM

pag 12E M B R A E Rc e r t i f i c a t e d p r o c e s s e s i n

m e t a l l i c

NE

03-076

40-160

40-077

40-135

07-001

40-308

40-213

40440-006006

40-003

40-081

40-012

40-002

40-030

40-163

Aluminum par ts - Forming & Straightening

High Sol ids Polyurethane & Metal l ic (MICA) Enamel (MEP 10-069) -Appl icat ion Requirements

Heat Treatment of Aluminium Al loys Par ts

Chromic Acid Anodizing of Aluminium Al loys

Nonchromated Epoxy Pr imer (MEP 10-070) - Appl icat ion Requirements

Passivat ion of Corrosion Resis tant Steel

Cleaning

Aluminum & I ts Al loys - Ar t i f ic ial Aging

Equipment for Thermal Processing - Temperature Control & Classi f icat ion

Corrosion Resis tant Finish for In tegral

Penetrant Test ing

Aluminum and i ts Al loys -Anodic Coat ings in Chrome Free Solut ion

Steel Par ts - Forming & Straightening

Chemical Conversion Coat ings on Aluminium & I ts Al loys

pag 13

c e r t i f i c a t e d p r o c e s s e s i n

E M B R A E R

c o m p o s i t e

NE

07-011

07-011

20-038

07-011

07-011

40-188

40-188

40-273

07-011

07-011

07-009

07-011

07-011

40-185

40-273

40-185

20-032

07-011

40-251

Inspect ion of Fibre Composi tes by Ul t rasonic Phased Array Technique

Leak Test ing in Sandwich Structures

Visual Inspect ion

Manufacture of Monol i thic Par ts wi th Thermoset Prepreg Mater ials

Composi te Mater ials - Requirements of Par ts

Ul t rasonic Pulse -Echo Inspect ion of Areas Around Fastener & Rivet Holes in Composi tes

Ul t rasonic Pulse -Echo Inspect ion of Glass Fibre Reinforced Plast ics

Repairs in Composi te Mater ials

Tap Test

Nondestruct ive Inspect ion of Composi te & Bonding Par ts

Ul t rasonic Pulse -Echo Inspect ion of Carbon Fibre Plast ics

Ul t rasonic Inspect ion of Carbon Fibre Composi tes

Sol id Laminate Preimpregnated wi th Epoxy Resin. Curing at 177ºC (350ºF) Autoclave Process - Requirements & Manufactur ing Procedures

Machining of Fibre Reinforced Plast ic (FRP) Components

Manufacture of Structural Sandwich Par ts wi th Thermoset t ing Fiber ReinforcedSkins Manufacture of Composi te Structures wi th Glass Fiber

Laminate wi th Honeycomb. Direct Curing at 177ºC (350ºF) - Autoclave ProcessRequirements & Manufactur ing Procedures

Glass Fiber, Carbon, Kevlar & Hybrid LaminatesDri l l ing, Counters inking, Cut t ing & Rivet ing – Requirements & Procedures

Ul t rasonic Through Transmission Inspect ion of Fibre Plast ics

Firs t Par t Qual i f icat ion (FPQ) - Procedures & Requirements

pag 14E M B R A E Rc e r t i f i c a t e d p r o c e s s e s i n

a s s e m b l y

NE

40-218

20-010

40-14340-274

40-134

06-042

General Bonding

Structural Bonding Requirements

Sealants Appl icat ion

Sandwich Panels - Inser t Ins tal lat ion, Fi l l ing of Voids & Protect ion of Exposed Core(Edges Protect ion)

Structural Paints

pag 15B O M B A R D I E Rc e r t i f i c a t e d p r o c e s s e s i n

m e t a l l i c

BAPS

188-001Machining