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Operating Instructions

Vibrating level switch with tube

extension for liquids

VEGASWING 63- Relay (DPDT)

Document ID: 29229

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Contents

VEGASWING 63 - Relay (DPDT)

2922

9-EN-141015

Contents

1 About this document

1.1 Function ........................................................................................................................... 41.2 Target group ..................................................................................................................... 4

1.3 Symbols used................................................................................................................... 4

2 For your safety

2.1 Authorised personnel ....................................................................................................... 52.2 Appropriate use ................................................................................................................ 52.3 Warning about incorrect use ............................................................................................. 52.4 General safety instructions ............................................................................................... 52.5 Safety label on the instrument .......................................................................................... 62.6 CE conformity ................................................................................................................... 62.7 SIL conformity .................................................................................................................. 62.8 Safety instructions for Ex areas ........................................................................................ 6

2.9 Environmental instructions ............................................................................................... 63 Product description

3.1 Conguration ....................................................................................................................73.2 Principle of operation........................................................................................................ 83.3 Operation ......................................................................................................................... 83.4 Storage and transport....................................................................................................... 9

4 Mounting

4.1 General instructions ....................................................................................................... 104.2 Mounting instructions ..................................................................................................... 12

5 Connecting to power supply5.1 Preparing the connection ............................................................................................... 155.2 Connection procedure .................................................................................................... 155.3 Wiring plan, single chamber housing.............................................................................. 16

6 Setup

6.1 General information ........................................................................................................ 186.2 Adjustment elements ...................................................................................................... 186.3 Function chart ................................................................................................................ 19

7 Maintenance and fault rectication

7.1 Maintenance .................................................................................................................. 217.2 Rectify faults ................................................................................................................... 217.3 Exchanging the electronics ............................................................................................ 227.4 How to proceed if a repair is needed .............................................................................. 23

8 Dismount

8.1 Dismounting steps.......................................................................................................... 248.2 Disposal ......................................................................................................................... 24

9 Supplement

9.1 Technical data ................................................................................................................ 259.2 Dimensions .................................................................................................................... 32

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Supplementary documentation

Information:Supplementary documents appropriate to the ordered version comewith the delivery. You can nd them listed in chapter "Product descrip-tion".

Instructions manuals for accessories and replacement parts

Tip:To ensure reliable setup and operation of your VEGASWING 63, weoer accessories and replacement parts. The corresponding docu-mentations are:

30173 - Electronics module VEGASWING series 60 34296 - Protective cover

29750 - Lock tting for VEGASWING 63 unpressurized 29751 - Lock tting for VEGASWING 63 16 bar 29752 - Lock tting for VEGASWING 63 64 barEditing status: 2014-10-08

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1.1 Function

This operating instructions manual provides all the information you

need for mounting, connection and setup as well as important instruc-tions for maintenance and fault rectication. Please read this informa-tion before putting the instrument into operation and keep this manualaccessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained specialistpersonnel. The contents of this manual should be made available tothese personnel and put into practice by them.

1.3 Symbols usedInformation, tip, noteThis symbol indicates helpful additional information.

Caution:If this warning is ignored, faults or malfunctions can result.

Warning:If this warning is ignored, injury to persons and/or seriousdamage to the instrument can result.

Danger:If this warning is ignored, serious injury to persons and/ordestruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.SIL applications

This symbol indicates instructions for functional safety which must betaken into account particularly for safety-relevant applications.

ListThe dot set in front indicates a list with no implied sequence.

ActionThis arrow indicates a single action.

1 Sequence of actionsNumbers set in front indicate successive steps in a procedure.

Battery disposalThis symbol indicates special information about the disposal of bat-teries and accumulators.

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2 For your safety


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2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must

be carried out only by trained specialist personnel authorised by theplant operator.

During work on and with the device the required personal protectiveequipment must always be worn.

2.2 Appropriate use

The VEGASWING 63 is a sensor for point level detection.

You can nd detailed information about the area of application inchapter "Product description".

Operational reliability is ensured only if the instrument is properly

used according to the specications in the operating instructionsmanual as well as possible supplementary instructions.

For safety and warranty reasons, any invasive work on the devicebeyond that described in the operating instructions manual may becarried out only by personnel authorised by the manufacturer. Arbi-trary conversions or modications are explicitly forbidden.

2.3 Warning about incorrect use

Inappropriate or incorrect use of the instrument can give rise toapplication-specic hazards, e.g. vessel overll or damage to system

components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailingregulations and guidelines. The instrument must only be operated in atechnically awless and reliable condition. The operator is responsiblefor the trouble-free operation of the instrument.

During the entire duration of use, the user is obliged to determine thecompliance of the necessary occupational safety measures with thecurrent valid rules and regulations and also take note of new regula-

tions.The safety instructions in this operating instructions manual, the na-tional installation standards as well as the valid safety regulations andaccident prevention rules must be observed by the user.

For safety and warranty reasons, any invasive work on the devicebeyond that described in the operating instructions manual may becarried out only by personnel authorised by the manufacturer. Arbi-trary conversions or modications are explicitly forbidden.

The safety approval markings and safety tips on the device must alsobe observed.

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2 For your safety


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2.5 Safety label on the instrument

The safety approval markings and safety tips on the device must beobserved.

2.6 CE conformityThis device fullls the legal requirements of the applicable EC guide-lines. By attaching the CE mark, VEGA provides a conrmation ofsuccessful testing.You can nd the CE conformity declaration in thedownload area of "www.vega.com".

2.7 SIL conformity

VEGASWING 63 fullls the requirements of functional safety accord-ing to IEC 61508 resp. IEC 61511. You can nd further information inthe Safety Manual "VEGASWING series 60".

2.8 Safety instructions for Ex areas

Please note the Ex-specic safety information for installation and op-eration in Ex areas. These safety instructions are part of the operatinginstructions manual and come with the Ex-approved instruments.

2.9 Environmental instructions

Protection of the environment is one of our most important duties.That is why we have introduced an environment management systemwith the goal of continuously improving company environmental pro-

tection. The environment management system is certied accordingto DIN EN ISO 14001.

Please help us fulll this obligation by observing the environmentalinstructions in this manual:

Chapter "Packaging, transport and storage" Chapter "Disposal"
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3 Product description


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3.1 Conguration

The scope of delivery encompasses:

VEGASWING 63 point level switch Documentation this operating instructions manual Safety Manual "Functional safety (SIL)" (optional) Supplementary instructions manual "Plug connector for level

sensors" (optional) Ex-specic "Safety instructions" (with Ex versions) if necessary, further certicates

The VEGASWING 63 consists of the components:

Housing lid Housing with electronics Process tting with tuning fork

1

2

3

Fig. 1: VEGASWING 63 with plastic housing

1 Housing lid2 Housing with electronics3 Process tting

The type label contains the most important data for identication anduse of the instrument:

Article number Serial number

Technical data Article numbers, documentation SIL identication (with SIL rating ex works)

Scope of delivery

Constituent parts

Type label

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With the serial number, you can access the delivery data of the instru-ment via www.vega.com, "VEGA Tools" and "serial number search".You can nd the serial number on the inside of the instrument as wellas on the type label on the outside.

3.2 Principle of operationVEGASWING 63 is a point level sensor with tuning fork for point leveldetection.

It is designed for industrial use in all areas of process technology andcan be used in liquids.

Typical applications are overll and dry run protection. The smalltuning fork allows use in all kinds of tanks and vessels. Thanks to itssimple and rugged measuring system, VEGASWING 63 is virtuallyunaected by the chemical and physical properties of the liquid.

It functions even under dicult conditions such as turbulence, air bub-bles, foam generation, buildup, strong external vibration or changingproducts.

Function monitoringThe electronics module of VEGASWING 63 continuously monitors thefollowing criteria via frequency evaluation:

Strong corrosion or damage on the tuning fork Loss of vibration Line break to the piezo driveIf a malfunction is detected or in case of power failure, the electron-

ics takes on a dened switching condition, i.e. the relay deenergises(safe state).

The tuning fork is piezoelectrically energised and vibrates at itsmechanical resonance frequency of approx. 1200 Hz. The piezos arexed mechanically and are hence not subject to temperature shocklimitations. The frequency changes when the tuning fork is coveredby the medium. This change is detected by the integrated electronicsmodule and converted into a switching command.

VEGASWING 63 is a compact instrument, i.e. it can be operated with-

out external evaluation system. The integrated electronics evaluatesthe level signal and outputs a switching signal. With this switchingsignal, a connected device can be operated directly (e.g. a warningsystem, a pump etc.).

The data for power supply are specied in chapter "Technical data".

3.3 Operation

The switching condition of VEGASWING 63 with plastic housing canbe checked when the housing is closed (signal lamp). With the basicsetting, products with a density 0.7 g/cm (0.025 lbs/in) can be de-

tected. The instrument can be adapted if products with lower densityare to be measured.

Application area

Functional principle

Voltage supply
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On the electronics module you will nd the following display andadjustment elements:

Signal lamp for indication of the switching condition (green/red) DIL switch for sensitivity adjustment Mode adjustment for selection of the switching condition (A/B)

3.4 Storage and transport

Your instrument was protected by packaging during transport. Itscapacity to handle normal loads during transport is assured by a testbased on ISO 4180.

The packaging of standard instruments consists of environment-friendly, recyclable carton material. The sensing element is additional-ly protected with a cardboard cover. For special versions, PE foam orPE foil is also used. Please dispose of the packaging material throughspecialised recycling companies.

Transport must be carried out in due consideration of the notes on thetransport packaging. Nonobservance of these instructions can causedamage to the device.

The delivery must be checked for completeness and possible transitdamage immediately at receipt. Ascertained transit damage or con-cealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed and

stored according to the orientation and storage markings on theoutside.

Unless otherwise indicated, the packages must be stored only underthe following conditions:

Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration

Storage and transport temperature see chapter "Supplement -Technical data - Ambient conditions" Relative humidity 20 85 %

Packaging

Transport

Transport inspection

Storage

Storage and transport

temperature

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4 Mounting


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4 Mounting

4.1 General instructions

Make sure that all parts of the instrument coming in direct contact

with the process, especially the sensor element, process seal andprocess tting, are suitable for the existing process conditions, suchas process pressure, process temperature as well as the chemicalproperties of the medium.

You can nd the specications in chapter "Technical data" and on thenameplate.

In general, VEGASWING 63 can be installed in any position. Theinstrument only has to be mounted in such a way that the tuning forkis at the height of the desired switching point.

The tuning fork has lateral markings (notches) that indicate theswitching point with vertical mounting. The switching point appliesto water in conjunction with the basic setting of the density switch 0.7 g/cm (0.025 lbs/in). When mounting VEGASWING 63, makesure that this marking is at the height of the requested switching point.Keep in mind that the switching point of the instrument will shift if themedium has a density other than water - water is 1 g/cm (0.036 lbs/in). For products 0.7 g/cm (0.025 lbs/in) and 0.5 g/cm(0.018 lbs/in) the density switch must be set to 0.5 g/cm.

Keep in mind that foams with a density 0.45 g/cm (0.016 lbs/in)are detected by the sensor. This can lead to erroneous switchings,

particulary when the sensor is used for dry run protection.

2

3

1 4

Fig. 2: Vertical mounting

1 Switching point approx. 13 mm (0.51 in)2 Switching point with lower density3 Switching point with higher density4 Switching point approx. 27 mm (1.06 in)

Suitability for the processconditions

Switching point

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1

Fig. 3: Horizontal mounting

1 Switching point

1

2

Fig. 4: Horizontal installation (recommended mounting position, particularly foradhesive products)

1 Switching point2 Marking on top with threaded versions, marking aligned to ange holes with

ange versions

With ange versions, the fork is aligned to the ange holes as follows.

Fig. 5: Fork position with ange versions

Use the recommended cables (see chapter "Connecting to powersupply") and tighten the cable gland.

You can give your instrument additional protection against moisturepenetration by leading the connection cable downward in front of thecable entry. Rain and condensation water can thus drain o. This ap-plies mainly to outdoor mounting as well as installation in areas wherehigh humidity is expected (e.g. through cleaning processes) or oncooled or heated vessels.

Moisture

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1

Fig. 7: Marking on the welded socket

1 Marking

In case of horizontal mounting in adhesive and viscous products,the surfaces of the tuning fork should be vertical in order to reduce

buildup on the tuning fork. On the screwed version you will nd amarking on the hexagon. With this you can check the position of thetuning fork when screwing it in. When the hexagon touches the seal,the thread can still be turned by approx. half a turn. This is sucient toreach the recommended installation position.

In the case of ange versions, the fork is aligned with the ange holes.

When used in adhesive and viscous products, the tuning fork shouldprotrude into the vessel to avoid buildup. For that reason, socketsfor anges and mounting bosses should be avoided when mountinghorizontally.

If VEGASWING 63 is mounted in the lling stream, unwanted falsemeasurement signals can be generated. For this reason, mount VE-GASWING 63 at a position in the vessel where no disturbances, e.g.from lling openings, agitators, etc., can occur.

This applies particularly to instrument types with long extension tube.

Fig. 8: Inowing medium

To make sure the tuning fork of VEGASWING 63 generates as littleresistance as possible to product ow, mount the sensor so that thesurfaces are parallel to the product movement.

Adhesive products

Inowing medium

Product ow

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4 Mounting


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Due to agitators, vibrations or similar, the level switch can be sub-jected to strong lateral forces. For this reason, do not use an overlylong extension tube for VEGASWING 63, but check if you can mounta VEGASWING 61 level switch on the side of the vessel in horizontalposition.

Extreme vibration caused by the process or the equipment, e.g.agitators or turbulence in the vessel, can cause the extension tubeof VEGASWING 63 to vibrate in resonance. This leads to increasedstress on the upper weld joint. Should a longer tube version be neces-sary, you can provide a suitable support directly above the tuning forkto secure the extension tube.

This measure applies mainly to applications in Ex areas category 1Gor WHG. Make sure that the tube is not subject to bending stress dueto this measure.

Fig. 9: Lateral suppot of VEGASWING 63

Instruments with enamel coating should be treated very carefully andshocks should be avoided. Unpack VEGASWING 63 directly beforeinstallation. Insert VEGASWING 63 carefully into the vessel openingand avoid touching any sharp vessel parts.

The second seal of the gas-tight leadthrough (option) prevents anuncontrolled leakage of the medium. The service life of the gas-tight

leadthrough depends on the chemical resistance of the materials.See "Technical data".

Caution:If it is determined (e.g. via an error message from VEGASWING 63)that medium has already penetrated into the vibrating element, theinstrument must be exchanged immediately.

Agitators

Enamel coating

Gas-tight leadthrough

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5 Connecting to power supply


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5.1 Preparing the connection

Always keep in mind the following safety instructions:

Warning:Connect only in the complete absence of line voltage.

The electrical connection must only be carried out by trainedpersonnel authorised by the plant operator.

Always switch o power supply, before connecting or disconnect-ing the instrument.

In hazardous areas you must take note of the respective regulations,conformity and type approval certicates of the sensors and powersupply units.

Connect the voltage supply according to the connection diagrams.The electronics module with relay output is designed in protectionclass I. To maintain this protection class, it is absolutely necessarythat the earth conductor be connected to the inner earth conductorterminal. Keep the general installation regulations in mind. Take noteof the corresponding installation regulations for hazardous areas withEx applications.

The data for power supply are specied in chapter "Technical data".

The instrument is connected with standard three-wire cable without

screen. If electromagnetic interference is expected which is above thetest values of EN 61326 for industrial areas, screened cable shouldbe used.

Use cable with round cross-section. A cable outer diameter of5 9 mm (0.2 0.35 in) ensures the seal eect of the cable gland.If you are using cable with a dierent diameter or cross-section,exchange the seal or use a suitable cable gland.

In hazardous areas, use only approved cable connections for VEGAS-WING 63.

Take note of the corresponding installation regulations for Ex applica-

tions.Cover all housing openings conforming to standard according toEN 60079-1.

5.2 Connection procedure

With Ex instruments, the housing cover may only be opened if there isno explosive atmosphere present.

Proceed as follows:

1. Unscrew the housing cover

2. Loosen compression nut of the cable entry gland

3. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.1 cm (0.4 in) of insulation from the ends of the individual wires

4. Insert the cable into the sensor through the cable entry

Note safety instructions

Take note of safetyinstructions for Exapplications

Voltage supply

Connection cable

Connection cable

for Ex applications

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3

5

1

2

4

20-250V A C20-72V D C

A

BL N

1 2 3 4 5 6 7 8

0,5 g / cm3

0,7 g / cm3

3 4 5 6 7 8

+

SW E60R

Fig. 11: Electronics and terminal compartment, single chamber housing

1 Control lamp2 DIL switch for mode adjustment3 DIL switch for switching point adaptation4 Ground terminal5 Connection terminals

We recommend connecting VEGASWING 63 in such a way that the

switching circuit is open when there is a level signal, line break orfailure (safe state).

Information:The relays are always shown in non-operative condition.

12

3

1 2 3 4 5 6

+

L1

-

N

7 8

Fig. 12: Wiring plan, single chamber housing

1 Relay output2 Relay output3 Voltage supply

Electronics and terminalcompartment

Wiring plan

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6 Setup


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6 Setup

6.1 General information

The gures in brackets refer to the following illustrations.

With plastic housings, the switching condition of the electronics canbe checked when the housing cover is closed (control lamp). With thebasic setting, products with a density 0.7 g/cm (0.025 lbs/in) canbe detected. For products with lower density, the switch must be setto 0.5 g/cm (0.018 lbs/in).

On the electronics module you will nd the following display andadjustment elements:

Signal lamp (1) DIL switch for mode adjustment - A/B (2)

DIL switch for sensitivity adjustment (3)

Note:Always immerse the tuning fork of VEGASWING 63 in a liquid to testits function. Do not test the function of VEGASWING 63 with yourhand. This can damage the sensor.

6.2 Adjustment elements

12

345

67

8

1

2

3

Fig. 13: Oscillator SWE60R - Relay output

1 Control lamp (LED)2 DIL switch for mode adjustment3 DIL switch for sensitivity adjustment

Control lamp for indication of the switching status

green = relay energized red = relay deenergized red (ashing) = failure

With the mode adjustment (A/B) you can change the switchingcondition of the relay. You can set the required mode according to the

Function/Conguration

Signal lamp (1)

Mode adjustment (2)

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6 Setup


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"Function chart" (A - max. detection or overow protection, B - min.detection or dry run protection).

With this DIL switch (3) you can set the switching point to liquidshaving a density between 0.5 and 0.7 g/cm (0.018 and 0.025 lbs/

in). With the basic setting, liquids with a density of 0.7 g/cm (0.025lbs/in) can be detected. In liquids with lower density, you must setthe switch to 0.5 g/cm (0.018 lbs/in). The specications for theposition of the switching point relate to water - density value 1 g/cm(0.036 lbs/in). In products with a dierent density, the switching pointwill shift in the direction of the housing or tuning fork end dependingon the density and type of installation.

Note:Keep in mind that foams with a density 0.45 g/cm (0.016 lbs/in)are detected by the sensor. This can lead to erroneous switchings,particulary when the sensor is used for dry run protection.

6.3 Function chart

The following chart provides an overview of the switching conditionsdepending on the set mode and the level.

Level Switching status Control lamp

Mode A

Overow protection53 4

(8)(6) (7)

Relay energized Green

Mode A

Overow protection53 4

(8)(6) (7)

Relay deenergized Red

Mode B

Dry run protection53 4

(8)(6) (7)

Relay energized Green

Mode B

Dry run protection53 4

(8)(6) (7)

Relay deenergized Red

Failure of the supplyvoltage

(mode A/B)

any

53 4(8)(6) (7)

Relay deenergized O

Sensitivity adjustment (3)

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6 Setup


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Level Switching status Control lamp

Fault any

53 4(8)(6) (7)

Relay deenergized ashes red

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7.1 Maintenance

If the instrument is used properly, no special maintenance is required

in normal operation.

7.2 Rectify faults

The operator of the system is responsible for taking suitable meas-ures to rectify faults.

VEGASWING 63 oers maximum reliability. Nevertheless, faults canoccur during operation. These may be caused by the following, e.g.:

Sensor Process

Voltage supply Signal processing

The rst measure to take is to check the output signal. In many cases,the causes can be determined this way and the faults quickly rectied.

Should these measures not be successful, please call in urgent casesthe VEGA service hotline under the phone no. +49 1805 858550.

The hotline is manned 7 days a week round-the-clock. Since we oerthis service worldwide, the support is only available in the Englishlanguage. The service is free, only standard call charges are incurred.

Reaction when malfunc-tions occur

Causes of malfunction

Fault rectication

24 hour service hotline

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Error Cause Rectication

VEGASWING 63 signals"covered" without beingsubmerged (overll pro-

tection)

VEGASWING 63 signals"uncovered" when beingsubmerged (dry run pro-tection)

Operating voltage toolow

Check operating voltage

Electronics defective Press the mode switch.If the instrument thenchanges the mode, thevibrating element may becovered with buildup ormechanically damaged.Should the switchingfunction in the correctmode still be faulty, re-turn the instrument forrepair.

Press the mode switch. If

the instrument then doesnot change the mode,the electronics modulemay be defective. Ex-change the electronicsmodule.

Unfavourable installationlocation

Mount the instrument ata location in the vesselwhere no dead zones orair bubbles can form.

Buildup on the vibratingelement

Check the vibrating ele-ment and the sensor forbuildup and remove thebuildup if there is any.

Wrong mode selected Set the correct modewith the mode switch(overow protection,dry run protection). Wir-ing should be carried outaccording to the closed-circuit principle.

Signal lamp ashes red Error on the vibrating el-ement

Check if the vibrating el-ement is damaged or

extremely corroded.

Interference on the elec-tronics module

Exchanging the electron-ics module

instrument defective Exchange the instrumentor send it in for repair

Depending on the reason for the fault and the measures taken, thesteps described in chapter "Set up" may have to be carried out again.

7.3 Exchanging the electronics

If the electronics module is defective, it can be replaced by the user.In Ex applications only an electronics module with respective Ex ap-proval may be used.

Checking the switchingsignal

Reaction after fault recti-cation

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You can nd all the information you need to carry out an electronicsexchange in the handbook of the new electronics module.

In general, all electronics modules of series SW60 can be inter-changed. If you want to use an electronics module with a dierentsignal output, you carry out the complete setup. You nd the neces-

sary, suitable operating instruction on our homepage.

Note:Keep in mind that enamelled instrument versions need specialelectronics modules. These electronics modules are called SW60E orSW60E1.

7.4 How to proceed if a repair is needed

You can nd a repair form as well as detailed information on how toproceed at www.vega.com/downloadsand "Forms and certicates".

By doing this you help us carry out the repair quickly and without hav-ing to call back for needed information.

If a repair is necessary, please proceed as follows:

Print and ll out one form per instrument Clean the instrument and pack it damage-proof Attach the completed form and, if need be, also a safety data

sheet outside on the packaging

Please contact the agency serving you to get the address forthe return shipment. You can nd the agency on our home pagewww.vega.com.
http://www.vega.com/downloadshttp://www.vega.com/downloadshttp://www.vega.com/http://www.vega.com/http://www.vega.com/http://www.vega.com/downloads

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8 Dismount


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8 Dismount

8.1 Dismounting steps

Warning:

Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temperatures, corrosive or toxicproducts etc.

Take note of chapters "Mounting" and "Connecting to power supply"and carry out the listed steps in reverse order.

With Ex instruments, the housing cover may only be opened if there isno explosive atmosphere present.

8.2 Disposal

The instrument consists of materials which can be recycled by spe-

cialised recycling companies. We use recyclable materials and havedesigned the parts to be easily separable.

WEEE directive 2002/96/EGThis instrument is not subject to the WEEE directive 2002/96/EG andthe respective national laws. Pass the instrument directly on to a spe-cialised recycling company and do not use the municipal collectingpoints. These may be used only for privately used products accordingto the WEEE directive.

Correct disposal avoids negative eects on humans and the environ-ment and ensures recycling of useful raw materials.

Materials: see chapter "Technical data"

If you have no way to dispose of the old instrument properly, pleasecontact us concerning return and disposal.

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9 Supplement


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9 Supplement

9.1 Technical data

General data

Material 316L corresponds to 1.4404 or 1.4435

Materials, wetted parts

Process tting - thread 316L, Alloy C22 (2.4602)

Process tting - ange 316L, 316L with Alloy C22 coating, steel enamelled,316L with ECTFE coating, 316L with PFA coating

Process seal Klingersil C-4400

Tuning fork 316L, Alloy C22 (2.4602), Alloy C4 (2.4610) enamelled

Extension tube: 21.3 mm (0.839 in) 316L, Alloy C22 (2.4602), Alloy C22 (2.4602) enamelled,316L with ECTFE coating, 316L with PFA coating

Materials, non-wetted parts Plastic housing plastic PBT (Polyester)

Aluminium die-casting housing Aluminium die-casting AlSi10Mg, powder-coated - basis:Polyester

Stainless steel housing - precisioncasting

316L

Stainless steel housing, electropol-ished

316L

Seal between housing and housingcover

NBR (stainless steel housing, precision casting), silicone(aluminium/plastic housing; stainless steel housing,electropolished)

Light guide in housing cover (plastic) PMMA (Makrolon)

Ground terminal 316L

Temperature adapter (optional) 316L

Gas-tight leadthrough (optional)

Supporting material 316L

Glass potting Borosilicate glass - Schott no. 8421

Contacts 1.4101

Helium leak rate < 10-6

mbar l/s Pressure resistance PN 64

Sensor length (L)

316L, Alloy C22 (2.4602) 80 6000 mm (3.15 236.22 in)

Alloy C22 (2.4602) enamelled 80 1500 mm (3.15 59.055 in)

316L, ECTFE coated 80 3000 mm (3.15 118.11 in)

316L, PFA coated 80 4000 mm (3.15 157.48 in)

Tube diameter 21.3 mm (0.839 in)

Weight

Instrument weight (depending onprocess tting)

approx. 0.8 4 kg (0.18 8.82 lbs)

Tube extension approx. 920 g/m (9.9 oz/ft)

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Layer thickness

Enamel approx. 0.8 mm (0.031 in)

ECTFE approx. 0.5 mm (0.02 in)

PFA approx. 0.5 mm (0.02 in)

Surface quality Standard R

aapprox. 3 m (1.18-4in)

Hygienic version (3A) Ra< 0.8 m (3.15-5in)

Hygienic version (3A) Ra< 0.3 m (1.18-5in)

Process ttings

Pipe thread, cylindrical (DIN 3852-A) G A, G1 A

American pipe thread, conical(ASME B1.20.1)

NPT or 1 NPT

Flanges DIN from DN 25, ASME from 1"

hygienic ttings Slotted nut DN 40 PN 40, Clamp 1" DIN 32676ISO 2852/316L, Clamp 2" DIN 32676 ISO 2852/316L,conus DN 25 PN 40, Tuchenhagen Varivent DN 50PN 10

Max. torque - process tting

Thread G A, NPT 75 Nm (55 lbf ft)

Thread G1 A, 1 NPT 100 Nm (73 lbf ft)

Gas-tight leadthrough (optional)

Leakage rate < 10-6mbar l/s

Pressure resistance PN 64

High voltage test (enamel) max. 5 KV

Output variable

Output Relay output (DPDT), 2 oating spdts

Switching voltage

Min. 10 mV

Max. 253 V AC, 253 V DC

Switching current

Min. 10 A

Max. 3 A AC, 1 A DC

Breaking capacity

Min. 50 mW

Max. 750 VA AC, 54 W DC

If inductive loads or stronger currents are switchedthrough, the gold plating on the relay contact surface willbe permanently damaged. The contact is then no longersuitable for switching low-level signal circuits.

Contact material (relay contacts) AgNi (Au plated) or AgSnO (Au plated)

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Modes (switchable)

A Max. detection or overow/overll protection

B Min. detection or dry run protection

Accuracy (according to DIN EN 60770-1)

Reference conditions and actuating variables according to DIN EN 61298-1

Ambient temperature +18 +30 C (+64 +86 F)

Relative humidity 45 75 %

Air pressure 860 1060 mbar/86 106 kPa (12.5 15.4 psig)

Product temperature +18 +30 C (+64 +86 F)

Product density 1 g/cm (0.036 lbs/in) (water)

Product viscosity 1 mPa s

Superimposed pressure 0 kPa

Sensor installation Vertically from top

Density selection switch 0.7 g/cm

Measuring accuracy

Deviation 1 mm (0.04 in)

Inuence of the process temperature on the switching point

1

3

4

2

10 (25

/64") 8 ( 5/16")

6 ( 15/64")

4 ( 5/32")

2 ( 5/64")

-2 (-5/64")

-4 (-5/32")

-6 (-15/64")

-8 (-5/16")

-10 (-25/64")

0

0 C

(32 F)

100 C

(212 F)

150 C

(302 F)

200 C

(392 F)

250 C(482 F)

50 C

(122 F)

Fig. 30: Inuence of the process temperature on the switching point

1 Shifting of the switching point in mm (in)2 Process temperature in C (F)3 Switching point at reference conditions (notch)4 Tuning fork

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Inuence of the product density on the switching point

1

2

4

3

5

6

1,2

(0,043)

1

(0,036)

0,8

(0,029)

0,6

(0,022)

1,4

(0,051)

1,6

(0,058)

1,8

(0,065)

2

(0,072)

2,2

(0,079)

2,4

(0,087)

10 ( 25/64")

8 ( 5/16")

6( 15/

64")

4 ( 5/32")

2 ( 5/64")

-2 (-5/64")

-4 (-5/32")

-6 (-15/64")

-8 (-5/16")

-10 (-25/64")

0

Fig. 31: Inuence of the product density on the switching point

1 Shifting of the switching point in mm (in)2 Product density in g/cm (lb/in)3 Switch position 0.5 g/cm (0.018 lb/in)4 Switch position 0.7 g/cm (0.025 lb/in)5 Switching point at reference conditions (notch)6 Tuning fork

Inuence of the process pressure to the switching point

1

2

3

4

12

(174,1)

38

(551,1)

25

(362,6)

51

(739,7)

64

(928,2)

10 ( 25/64")

8 ( 5/16")

6 ( 15/64")

4 ( 5/32")

2 ( 5/64")

-2 (-5/64")

-4 (-5/32")

-6 (-15/64")

-8 (-5/16")

-10 (-25/64")

0

Fig. 32: Inuence of the process pressure to the switching point

1 Shifting of the switching point in mm (in)2 Process pressure in bar (psig)3 Switching point at reference conditions (notch)4 Tuning fork

Repeatability 0.1 mm (0.004 in)

Hysteresis approx. 2 mm (0.08 in) with vertical installation

Switching delay approx. 500 ms (on/o)

Measuring frequency approx. 1200 Hz

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Ambient conditions

Ambient temperature on the housing -40 +70 C (-40 +158 F)

Storage and transport temperature -40 +80 C (-40 +176 F)

Process conditions

Measured variable Limit level of liquids

Process pressure -1 64 bar/-100 6400 kPa (-14.5 928 psig)

The process pressure is dependent on the processtting, for example Clam p or ange (see the followingdiagrams)

Maximum allowable operating pressure 100 bar/10000 kPa (1450 psig) or 1.5 times processpressure

The function of the instrument is ensured up to anoperating pressure of 100 bar/10000 kPa (1450 psig)

at a maximum process temperature of +50 C (+122 F)(only with threaded versions).

Process temperature (thread or angetemperature)

VEGASWING 63 of 316L/Alloy C22(2.4602)

-50 +150 C (-58 +302 F)

Process temperature (thread or angetemperature) with temperature adapter(option)

VEGASWING 63 of 316L/Alloy C22

(2.4602)

-50 +250 C (-58 +482 F)

VEGASWING 63 enamelled -50 +200 C (-58 +392 F)

VEGASWING 63 with ECTFE coating -50 +150 C (-58 +302 F)

VEGASWING 63 with PFA coating -50 +250 C (-58 +482 F)

200 C

(392 F)250 C

(482 F)

-50 C

(-58 F)

-40 C

(-40 F)

0 C

(32 F)

40 C

(104 F)

70 C

(158 F)

50 C

(122 F)

100 C

(212 F)

150 C

(302 F)

1

23

Fig. 33: Ambient temperature - Process temperature

1 Process temperature in C (F)2 Ambient temperature in C (F)3 Temperature range with temperature adapter

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1

2-50 C

(-58 F)

0 C

(32 F)50 C

(122 F)

100 C

(212 F)

150 C

(302 F)

200 C

(392 F)

250 C

(482 F)

20

(290)

-1 (-14,5)

40

(580)

64

(928)

Fig. 34: Process temperature - Process pressure with switch position 0.7 g/cm (sensitivity switch)

1 Process pressure in bar (psig)2 Process temperature in C (F)

1

2-50 C

(-58 F)

0 C

(32 F)

50 C

(122 F)

100 C

(212 F)

150 C

(302 F)

200 C

(392 F)

250 C

(482 F)

20(290)

-1 (-14,5)

40

(580)

64

(928)

Fig. 35: Process temperature - Process pressure with switch position 0.5 g/cm (sensitivity switch)

1 Process pressure in bar (psig)2 Process temperature in C (F)

Viscosity - dynamic 0.1 10000 mPa s (requirement: with density 1)

Flow velocity max. 6 m/s (with a viscosity of 10000 mPa s)

Density 0.7 2.5 g/cm (0.025 0.09 lbs/in); 0.5 2.5 g/cm(0.018 0.09 lbs/in) by switching over

Vibration resistance Instrument housing 1 g at 5 200 Hz according to EN 60068-2-6 (vibration

with resonance)

Sensor 1 g with 5 200 Hz according EN 60068-2-6 (vibrationat resonance) with sensor length up to 50 cm (19.69 in)

With a sensor length > 50 cm (19.69 in) you have to xthe extension tube with a suitable support. See mountinginstructions.

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Electromechanical data

Cable entry/plug (dependent on the version)

Single chamber housing 1 x cable entry M20 x 1.5 (cable: 5 9 mm),1 x blind plug M20 x 1.5; attached 1 x cable entryM20 x 1.5

or: 1 x cable entry NPT, 1 x blind plug NPT, 1 x cableentry NPT

or:

1 x plug M12 x 1; 1 x blind plug M20 x 1.5

Screw terminals for wire cross-section up to 1.5 mm (AWG 16)

Adjustment elements

Mode switch

A Max. detection or overow/overll protection B Min. detection or dry run protection

Density changeover switch

0.5 g/cm 0.5 2.5 g/cm (0.018 0.9 oz/in)

0.7 g/cm 0.7 2.5 g/cm (0.025 0.9 oz/in)

Voltage supply

Operating voltage 20 253 V AC, 50/60 Hz, 20 72 V DC (atU >60 V DC, the ambient temperature can be max.50 C/122 F)

Power consumption 1 8 VA (AC), approximately 1.5 W (DC)

Electrical protective measures

Protection rating IP 66/IP 67 (NEMA 4X)

Overvoltage category III

Protection class I

Approvals

Instruments with approvals can have dierent technical specications depending on the version.

For that reason the associated approval documents of these instruments have to be carefullynoted. They are part of the delivery or can be downloaded under www.vega.comvia "VEGA Tools"and "Instrument search" as well as via "Downloads" and "Approvals".
http://www.vega.com/http://www.vega.com/

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9.2 Dimensions

VEGASWING 63, housing

321 4

~ 69 mm(2.72")

79 mm(3.11")

117mm(

4.6

1")

M20x1,5/ NPT

~ 59 mm(2.32")

80 mm

(3.15")

112mm(

4.4

1")

M20x1,5/ NPT

~ 69 mm(2.72")

79 mm(3.03")

112mm(

4.4

1")

M20x1,5/ NPT

~ 116 mm (4.57")

86 mm (3.39")

116mm(

4.5

7")

M20x1,5M20x1,5/ NPT

Fig. 36: Housing versions1 Plastic housing2 Stainless steel housing, electropolished3 Stainless steel housing, precision casting4 Aluminium housing

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VEGASWING 63

G3/4A, 3/4"NPTG1A, 1"NPT

L

L

LL

L

32 (G3/4A, 3/4"NPT)

41 (G1A, 1"NPT)

4 5

1 2 3

18,5mm

(0.7

3")

57mm

(2.2

4")

50

mm

(1.97") 33,7 mm

(1.33")

36mm

(1.4

2")

19mm

(0.7

5")

50mm

(1.

97")

L

6

21,3 mm(0.84")

Fig. 37: VEGASWING 631 Thread2 Clamp3 Cone DN 254 Slotted nut DN 405 Flange6 Tuchenhagen VariventL = Sensor length, see chapter "Technical data"

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VEGASWING 63, options

34mm

(1.3

4")

178mm(

7.0

1")

1 2

Fig. 38: Options

1 Gas-tight leadthrough2 Temperature adapter

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9.3 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see

www.vega.com.

Only in U.S.A.: Further information see patent label at the sensor housing.

VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte.

Nhere Informationen unter www.vega.com.

Les lignes de produits VEGA sont globalement protges par des droits de proprit intellec-

tuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com.

VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad indus-

trial. Para mayor informacin revise la pagina web www.vega.com.

. www.vega.com.

VEGA

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Printing date:

VEGA Grieshaber KG

29229-EN-141015

All statements concerning scope of delivery, application, practical use and operat-

ing conditions of the sensors and processing systems correspond to the information

available at the time of printing.

Subject to change without prior notice

VEGA Grieshaber KG, Schiltach/Germany 2014

Phone +49 7836 50-0

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