Mecnicom Profile & Presentation
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Transcript of Mecnicom Profile & Presentation
MANUFACTURER AND DISTRIBUTOR OF
WEAR RESISTANT PLATES,
WELDING ELECTRODES & WEAR RESISTANT COATINGS
NO:24, Jalan Tiara Sentral 1, Tiara Sentral @ Nilai Utama Enterprise Park,
71800, Nilai, Negeri Sembilan.
Tel: +60-012- 805 4737 Fax: +60-3-9010 5366
Email: [email protected]
Mecnicom Sdn Bhd
MECNICOM SDN BHD
Products
Wear Resistant Plates
• Specially formulated Chromium Boron Carbide cladded plates used in applications with high abrasion , impact & erosion.
• Service life proven to be 3 times more than common Abrasion Resistant (AR 400) plates in the market.
Welding Electrodes
• Wide ranges of welding electrodes specially designed to provide ease of handling & service life performance. More than 100 types of electrodes (joining & hard facing) available in our list of products.
Coatings (Wear resistant & repair compounds)
• New generation coatings for heavy corrosion & abrasion resistance.
• Specially formulated to be used in areas where hot work is not allowed.
Mecnicom Sdn Bhd
Wear Resistant Plate(Chrome Carbide Plate)
Pioneer Of Superconditioning Technology In Malaysia
MECNICOM
Mecnicom Sdn Bhd
Mecnicom Sdn Bhd
Mecnicom Wear Resistant Cr7C3 Plate
Mecnicom Sdn Bhd
Chromium & Boron cladded steel plate is the latest technology in the market to overcome wear
& tear problems specifically due to high Abrasion & Erosion problems.
Technology originated from Germany & proven scientifically to provide 50% more life than other
steel plates in the market.
Mecnicom Wear
Plate Platelet
Standard Mecnicom Wear Plate
Mecnicom Sdn Bhd
Mecnicom Sdn Bhd
Mecnicom Sdn Bhd
Chutes & Ducts
Mecnicom Sdn Bhd
Grit / Discharge Cone Using Wear Plate
VRM Tyre
Protection Shield
Nozzle Ring
Mecnicom Sdn Bhd
Coal Mill Outlet Pipe- TNB
Coal Mill Wall Liner - TNB
Liners - Mecnicom Wear Resistant Plate
Mecnicom Sdn Bhd
Pipe made from wear plate
Concrete mixer linerMill Body Liner
Sand chute
Dynamic Separator
Blade
Screen Plates – Mecnicom Wear Resistant Plate
Mecnicom Sdn Bhd
Power Plant Screen
Wood Chipper Screen
Mecnicom Sdn Bhd ON-SITE Rebuilding
Worn Out Roller
Welding Electrode(Special Alloy Maintenance Electrode &
Anti-Wear Hardfacing Electrodes)
Pioneer Of Superconditioning Technology In Malaysia
MECNICOM
Mecnicom Welding Electrodes
Mecnicom Sdn Bhd
Mecnicom Sdn Bhd holds a range of 100 types of welding electrodes under its product list.
Mecnicom Sdn Bhd also provide customers ,free consultation on types of electrodes to be used
VS applications.
These welding electrodes are categorised as premium quality products & widely used in heavy
industries like Cement Industry & Power Plants
Alloy Welding Electrode
Uniloy 624 – Dissimilar Metal
& Crack Resistant Joining
Diffusaloy 68– Clinker Crusher Rotor Hardfacing
Welding Electrodes used
must be chosen according to
the applications & wear
factors to ensure optimum
results.
Mecnicom provides free
consultation on this & we
have solutions for all types
of wear & joining problems
regardless of Abrasion,
Friction , Erosion or
Corrosion.
Abrocar 184 – Clay Crusher Reconditioning &
Hardfacing
Xaloy 52 & Abrocar 184 – Limestone crusher
Reconditioning & Hardfacing
Superaloy 1780– Kiln Trust Roller Chunk Out Repair( Inconel Type Electrode)
Tufaloy 320 – Friction Resistance Electrode
Before
After
Before
AfterCement Plant - Boggy RollerHardness upon deposit : 28-32HRC
After Flame hardening : 35-40HRC
Wood Industry – Duplex SprocketHardness upon deposit : 28-32HRC
After Flame hardening : 35-40HRC
Caci 540 - Cast Iron Welding Electrode
CACI 540– Universal Cast Iron
Joining Electrode
Universal cast iron electrode
with more than 80% Nickel
content & 20% Fe.
- No preheating required.
- Extraordinary weldability
- Machinable
- No porosity upon welding
BEFORE AFTERBEFORE AFTER
LS Crusher Bearing Housing
Refurbishment- Pahang Cement
Cast Iron – Ball Mill Pedestal Repair (Lafarge Kanthan)
Mecnicom Sdn Bhd
Before In-Process
After
Mecnicom Sdn Bhd is an expert in
Cast Iron Welding & We provide on-
site repair /emergency breakdown
services for cement & power plant
customers for cast iron parts.
Ceramic Coating(Repair & Anti Wear Coating)
Pioneer Of Superconditioning Technology In Malaysia
MECNICOM
• Mecnicom Sdn Bhd is offering a wide range of mechanical coatings to the industries in Malaysia.
• Mechanical coating can be divided into 2 categories, namely Repair Compounds & Wear Resist
Compounds.
Repair compounds Wear Resist
compounds
Example of Application of Repair CompoundsInstametal :
- Fast curing metal compound which can immediately seal a leakage effectively.
- Compound can bond on any material & machinable.
- Best to be used together with Unimetal for enhanced life.
Unimetal :
-High performance metal compound which has outstanding adhesion on all material including glass
Transformer leak arrest using Instametal & Unimetal.
Customer : Hutti Gold Mines
Complete
Report
Gas pipe leak arrest using Instametal & Unimetal.
Customer : IOI Chemical
BEFORE AFTER
BEFORE AFTER
BEFORE AFTER
- Life gained 18 months
after repair.
- Repair can be done with
or without shutting the
pipe line. Complete
Report
Example of Application of Wear Resist Compounds
Cerametal :
- Corrosion, erosion & chemical resistant ceramic coatings with self levelling property.
- Non-machinable even with carbide tip.
- Anti-stick / non-stick property.
CeraBead :
- Abrasion resistant compound consist of ceramic beads & powders.
- Exhibits outstanding abrasion resistance , adhesion & toughness.
Cooling Water pump coating for efficiency improvement & Corrosion Resistance
Customer : Indorama Pvt Ltd
Complete
Report
Cooling Water, Raw Water & Fire Water pump coating for efficiency improvement & Corrosion Resistance
Customer : NTPC Power Plant
Complete
Report
BEFOR
E
AFTER
Impeller Coating For Improved Air Flow Property
Customer : GMR Energy , Worora
BEFORE AFTER
Pump Coating with Cerabead & Cerametal
Customer : Jindal Steel & Power
Complete
Report
Coal Vent Chute Coating to Extend Service Performance
Customer : Lafarge , Philippines
Sample of Customer Accreditations
Sample of Purchase orders
THANK YOU