Líder en el análisis de agua pura Industria eléctrica · propiedades de conductividad del agua...
Transcript of Líder en el análisis de agua pura Industria eléctrica · propiedades de conductividad del agua...
Detenga a los enemigos de las turbinasCon los analizadores de alto rendimiento
Indu
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aTHORNTONLíder en el análisis de agua pura
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Grupo METTLER TOLEDO
Nuestra empresa está especializada en proporcionar equipos de instrumentos de precisión y soporte a los clientes del sector industrial. En 2015, METTLER TOLEDO generó 2400 millones de dólares en ingresos. La empresa cotiza en la bolsa de Nueva York desde 1997.
METTLER TOLEDOInnovación y Calidad
Presencia en todo el mundoContamos con una red mundial de distribución y una plantilla de más de 13 500 empleados. Proporcio-namos apoyo a nuestros clientes ofreciéndoles soluciones globales para todas las fases de sus proce-sos de fabricación, desde la recep-ción del material, pasando por las diferentes fases de producción, con la medición del proceso en línea, hasta el control del embalaje, la logística y el envío.
Los instrumentos de METTLER TOLEDO se utilizan en la investiga-ción y el desarrollo, el control de
procesos de fabricación y de la ca-lidad. Los sectores farmacéutico, biotécnico, químico, alimentario, eléctrico y cosmético son algunos de los principales usuarios.
Innovación y calida Nuestra empresa goza de una re-putación intachable en cuanto a in-novación demostrada con las in-versiones en I+D, superiores a la media del sector. Una de nuestras principales prioridades es el cum-plimiento de los más altos niveles de calidad, por lo que aplicamos un sistema de gestión total de la calidad, tanto en lo que respecta
a los productos como a los proce-sos, especialmente a la hora de ayudar a nuestros clientes a cum-plir las normativas internacionales.
División de instrumentación analítica en procesoDentro del grupo METTLER TOLEDO, la división de instrumentación analí-tica en proceso se centra en las so-luciones analíticas en línea destina-das a procesos industriales de fa-bricación. La división incluye dos unidades de negocios, Ingold y Thornton, ambas líderes internacio-nales en sus respectivos mercados y tecnologías.
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Liderazgo industrialEl liderazgo tecnológico de Thornton se basa en un conocimiento pro-fundo de la tecnología de medición crítica de agua ultrapura (UPW, por sus siglas en inglés), así como su amplia experiencia en aplicaciones prácticas. Nuestros innovadores instrumentos y sensores multipara-métricos se diseñan específicamente para supervisar sistemas UPW de todo el mundo. Las amplias capacidades de me-dición permiten utilizar nuestros instrumentos en todo el ciclo del agua, desde el agua de relleno a la química de ciclo, pasando por la refrigeración y las aguas residuales, de reciclaje y regeneración.
Como parte del grupo de instru-mentación analítica en proceso de METTLER TOLEDO, Thornton ha desarrollado una tecnología líder mundial en las áreas de medición de la conductividad, sodio, sílice, pH, ORP (Redox), oxígeno disuelto y del carbono orgánico total. Con-tinuamos ofreciendo soluciones innovadoras con mayor capacidad de medición para satisfacer los exi-gentes requisitos de la industria de generación térmica de electricidad.
Nuestra amplia infraestructura de soporte global facilita las ventas locales y el mantenimiento de todos los productos Thornton de METTLER TOLEDO en la mayoría de las regio-nes del mundo.
Participación en la industriaComo líderes técnicos en medicio-nes de agua ultrapura, nuestro personal dirige las siguientes conferencias y organizaciones relacionadas con la industria eléctrica, o participa en ellas:
• Presidente del grupo de trabajo del Comité del agua ASTM D19
• Participante y especialista industrial en la conferencia Ultrapure Water Conference
• EPRI, VGB, Eskom y otras conferencias del sector eléctrico
• International Water Conference, documentos y presentaciones
• International Association for the Properties of Water and Steam, miembro
Thornton: líder en analítica de pureza del aguaHace más de cincuenta años, Thornton diseñó y fabricó los medidores analógicos originales de resistividad y conductividad para el agua ultrapura. Desde su posición de líder, ayudó a definir las propiedades de conductividad del agua pura y se convirtió en la medición estándar de la industria microelectrónica, al tiempo que ganaba una amplia aceptación en el tratamiento de aguas de relleno para la industria eléctrica.
Fuente de agua Medio ambiente
Procesos auxiliares
Tratamiento de agua pura de relleno
Control de la química de ciclo
Tratamiento de aguas residuales
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La generación de electricidad eficiente a largo plazo requiere una vigilancia cuidadosa que prevenga las condiciones de corrosión y sedimentación, de conformidad con las normas EPRI, VGB e IAPWS, entre otras. La experiencia de METTLER TOLEDO Thornton en estas mediciones incluye sensores y analizadores de alto rendimiento.
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Analizador de sodioNuestro analizador de sodio proporciona un control con ele-vada sensibilidad de la calidad del vapor y la desionización, con el fin de minimizar la corrosión en las turbinas. Con funciones nove-dosas, como la Comprobación del pH, nuestro analizador de sodio ofrece mediciones fiables y pre-cisas con un coste de propiedad muy reducido.
Analizador de síliceEl analizador de sílice de METTLER TOLEDO proporciona un control preciso del contenido de sílice en el ciclo de agua/vapor y durante la desionización, con el fin de mini-mizar la sedimentación en equipos vitales como calderas y turbinas. Gracias al uso de una fuente de luz LED fiable y de alta sensibilidad y de un fotodetector para la me-dición, nuestro analizador ofrece precisión a la hora de controlar el contenido de sílice, lo que permite una detección y control rápidos de cualquier contaminación.
Conductividad catiónica desgasificada Para establecer diferencias entre los tipos de contaminantes en una muestra, el sistema de conducti-vidad catiónica desgasificada de METTLER TOLEDO Thornton elimina el dióxido de carbono de la mues-tra. Esto permite una medición precisa de la conductividad de los restantes aniones corrosivos, principalmente cloruros y sulfatos. El desgasificador avanzado incluye un apagado de seguridad térmico y un intercambiador de calor con-tracorriente de ahorro de energía.
Soluciones de medición fiables Para reducir la corrosión y la sedimentación
Medición de sodio avanzada en línea
• Mediciones de sodio de alta sensibilidad que ofrecen una supervisión continua• Mediciones fiables y precisas• Reducción del coste de propiedad y de la frecuencia de mantenimiento
Medición de sílice para el tratamiento de agua pura y la protección de la turbina
• Mediciones fiables y precisas para supervisar el sílice y minimizar la sedimentación• Funcionamiento automatizado para minimizar la intervención del usuario y reducir
el coste de propiedad
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Cara
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ístic
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Características innovadoras Para un menor coste de propiedad
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Calibración automática sin supervisión
Proporciona una repetibilidad excelente y ahorra tiempo al operario
Puesta a cero automática con cada medición Garantiza la estabilidad de medición
Práctica capacidad de muestreo simple Permite medir muestras adicionales para realizar CC en otras áreas de la planta
Consumo lento y completo del reactivo Ahorra costes de reactivos y acaba con los problemas derivados de la eliminación de residuos
Visualización simultánea de sílice y planificación de mediciones
Muestra el estado del analizador cómodamente de un vistazo, lo que ahorra tiempo al operario
Carcasa completa Protege de forma segura los contenedores de los reactivos y los componentes del entorno de la planta
Recipientes de reactivo de gran tamaño Permite un largo intervalo de servicio
Señal de relé de final de medición Permite su uso con un secuenciador de muestras para mediciones multicaudal
Calibración totalmente automática y sin necesidad de supervisión
Garantiza un funcionamiento fiable y ahorra tiempo al operario
Confirmación del pH en la adición de reactivos
Garantiza unos resultados de medición consistentes
Medición adecuada de muestreo simple Muestras adicionales y comprobaciones de CC en otras áreas de la planta
Consumo lento y completo del reactivo Ahorra costes de reactivos y acaba con los problemas derivados de la eliminación de residuos
Visualización simultánea de sodio, pH ajustado, temperatura y progreso de la calibración
Muestra el estado del analizador y de la muestra cómodamente de un vistazo, lo que ahorra tiempo al operario
Acondicionamiento automatizado del electrodo con cada calibración
Minimiza la necesidad de grabado de los electrodos
Cuatro salidas analógicas para sodio, pH y temperatura con selección de decapados
Posibilita la integración en los sistemas de adquisición de datos o de control
Dos carcasas para elegir Totalmente cerrada para entornos de planta su-cia o con controles accesibles para salas de muestras limpias
Ventajas
Ventajas
Características
Características
Analizador de sodio
Analizador de sílice
¡Compruebe cuánto tiempo y dinero puede ahorrar!
Visite el centro de competencia www.mt.com/pro_power
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Para obtener más información
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Detección precisa de contaminantes corrosivos
Puesta en marcha más rápida de la central y conformidad con la garantía de la turbina más sencilla
Transmisor M800 multiparamétrico con visualización de todas las mediciones en una sola pantalla
Visualización y control sencillos de las condiciones de las muestras
Sensor de caudal integrado con corte de calentador automático si se detiene el caudal
Protege el sistema DCC1000 frente a cualquier daño térmico
Gráficos de tendencia para todas las mediciones
Entienda mejor las características de la central y planifique el mantenimiento, evitando paradas imprevistas
VentajasCaracterísticasSistema DCC1000
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Para obtener más información
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Oferta de servicios de productospara usuarios finales o ingenieros de proyectos
Form
ació
n y
serv
icio
s
METTLER TOLEDO abarca el espectro completo de ofertas de servicio, desde una guía para seleccionar el producto hasta instalaciones y contratos de servicios.
Una amplia oferta de servicios Ofrecemos completos servicios de consultoría que van desde la con-sultoría de productos hasta la asis-tencia de aplicaciones, pasando por la instalación y los contratos de servicio posventa. Nuestros consultores de ventas y nuestro elevado nivel de capacidades de servicio técnico han establecido a METTLER TOLEDO como un socio competente para nuestros usuarios de todo el mundo. Muchas empre-sas líderes en fabricación confían en nuestros conocimientos y nues-tra amplia experiencia a la hora de aprovechar sus programas de mantenimiento.
Trazabilidad del linaje
Medidores Thornton
Laboratorio de calibración
Calibradores Thornton
National Institute of Standards &
Technology (NIST)
Medidores de precisión multiparamétricos
Sensores Thornton
Sensores de referencia Thornton
Soluciones de la American Society of
Testing & Materials (ASTM)
4www.mt.com/service
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Visite el centro de competencia www.mt.com/pro_power
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Asistencia internacionalCon varios centros de producción mundiales, más de 40 organiza-ciones de mercado y muchas más oficinas de ventas internacionales, METTLER TOLEDO mantiene una red mundial de distribución y ser-vicios, que da soporte a nuestros clientes en todo el mundo.
Excelente asistencia para aplicacionesLa asistencia técnica consultiva para aplicaciones ahorra tiempo y dinero. Ofrecemos documentación detallada sobre el producto, junto con asistencia local proporcionada durante la especificación, la insta-lación y la puesta en marcha, que contribuyen a la conclusión del proyecto según lo previsto.
Servicios destacados • Reparaciones en el almacén
de servicios • Renovación de los sensores • Instalación y puesta en marcha • Formación, cursos y cursos on-line • Contratos de mantenimiento • Recalibración de fábrica • Habilitación y verificación in situ • Documentación de calidad • Asistencia en la validación • Asistencia para recopilar PNT
Visítenos en línea para descubrir el modo en el que los productos y las soluciones de METTLER TOLEDO pueden mejorar las mediciones de sus instalaciones. • Información de los productos• Artículos técnicos• Notas sobre aplicaciones• Cursos on-line archivados• Vídeos
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Centrales eléctricas Las últimas noticias sobre aplicaciones y productos
www.mt.com/thornton
Mettler-Toledo Thornton, Inc.900 Middlesex Turnpike, Bldg. 8 Billerica MA, 01821 EE. UU.Teléfono: +1 781 301 8600Fax: +1 781 301 8701Línea gratuita: +1 800 510 PURE (solo EE. UU. y Canadá)[email protected]
Sujeto a modificaciones técnicas© 02/16 Mettler-Toledo Thornton, Inc. 58 087 057 Rev. A 02/16
METTLER TOLEDO, S.A.E.C/ Miguel Hernández, 69-7108908 L’Hospitalet de Llobregat(Barcelona) Tel: 902 32 00 23Email: [email protected]
Para más información
DCC1000 SystemAll conductivity measurements
Calculated pH and CO2
Trend graphs
Faster plant startups
Deg
asse
d Ca
tion
Cond
uctiv
ity
Degassed Cation Conductivity MeasurementReliable Cycle Chemistry Monitoring
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DCC
1000
Sys
tem
DCC1000 System for Precise detection of Corrosive Contaminants
The METTLER TOLEDO Thornton DCC1000 System offers a new design for conductivity measurement for power cycle chemistry monitoring. By providing conductivity measure-ment in compliance with ASTM D4519, this system provides assurance of water purity to maximize power production and minimize corrosion. Unambiguous measurement of trace levels of corrosion-causing contaminants is enabled with minimal operator supervision.
Benefits
• Faster plant start-ups and simpler turbine warranty compliance
• Easy displaying and monitoring of sample conditions
• Protect the DCC1000 system from thermal damage and maintenance
• Understand plant characteristics better and plan maintenance, avoiding unplanned shutdowns
Features
• Precise detection of corrosive contaminants
• Multi-parameter M800 transmitter with single-screen display of all measurements
• Integrated flow sensor with automatic heater shut-off if flow stops
• Trend graphs for all measurements
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ApplicationsFeed water and steam monitoring during plant startup enable the best decisions to be made on increasing load. By monitoring specific, cation and degassed conductivity, the technician can ensure the water quality is adequate to bring the plant online.
Power steam quality monitoring ensures contaminant limits speci-fied in turbine warranties are met. By eliminating interference from CO2 and ammonia, the degassed cation conductivity measures the level of contaminants that turbine manufac-turers are concerned about.
Power condensate monitoringcan help distinguish air in-leakage from cooling water leaks. Any CO2 leakage into the condensate will be detected by comparing the cation conductivity to the degassed cation conductivity on the DCC1000 Analyzer.
The M800 even includes the option for CO2 concentration readout based on this difference, according to ASTM D4519.
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DCC
1000
Sys
tem
DCC1000 System for Conductivity and Contamination Detection
With accurate and reliable conductivity measurements using UniCond sensors with ISM, the DCC1000 System confirms water purity to maximize power production and minimize corrosion.
Conductivity – a key measurementConductivity measurement is the method for determining the concentration of dissolved ionicspecies present in sample water. Ul-trapure water is very poorly ionized with conductivity as low as of 0.055 uS/cm. Even if a small amount of contaminant (for example, NaCl) is added, the conductivity increases substantially. Such salts are corro-sive and their levels need to be mon-itored to ensure minimal corrosion.
Importance of identifying corrosive contaminants An increase in conductivity also oc-curs with the addition of water treat-ment chemicals, such as ammonia or amines, which are not corrosive. These chemicals, and therefore their conductivity effects, are removed using a cation resin column. Along with corrosive contaminants and ammonia, the sample water may also contain carbon dioxide, which is far less corrosive. This adds to the
conductivity measurement and ob-scures the actual conductivity from key corrosion-causing contaminants such as chlorides and sulfates. By using de-gassed cation conductivity to remove carbon dioxide interfer-ence a more accurate picture of the levels of chlorides and sulfates is provided (figure 1).
Figure 1: Typical Specific, Cation and Degassed Cation Conductivity Response
NH3
NaCl HClHClCO2 CO2
Specific Cation Degassed Cation
Cond
uctiv
ity (
μS/c
m)
0
1
2
3
4
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Optimized design to meet the challenge The DCC1000 System uses the latest technology in conductivity measurement to accurately and reli-ably measure conductivity at each stage of sample conditioning to give insight into the cycle chemistry (figure 2). UniCond sensors used in the DCC1000 are the best available for the measurement of conductivity in pure waters, giving the great-
est accuracy at the lowest levels of detection. With ISM features such as having the measurement circuit close and inseparable from the sen-sor elements, the UniCond sensor can deliver enhanced accuracy and greater range of measurement. The DCC1000 System measures the conductivity after the cation resin column as well as after degassing to provide comprehensive informa-tion on various contaminants in the
water. The degassing is accom-plished by raising the sample water temperature to near boiling which releases the CO2 from the water (the CO2 is released through the unit’s vent tube). The sample water is then cooled and the conductivity measurement of that sample water measures the actual levels of corro-sion-causing contaminants such as chlorides and sulfates remaining.
CationH+, Cl-, CO2, HCO3
-, OH-
Degassed CationH+, Cl-
, OH-
CO2SpecificNH4
+, OH-
Na+, H+, Cl-
HCO3-
R-NH4+
R-Na+
R-H+
Cation Exchanger Degas Unit
Figure 2: Specific, Cation and Degassed Cation Conductivity Measurements
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DCC1000 System Product Specifications
DCC
1000
Sys
tem
Sensor: UniCond® with ISM®
SpecificationsAccuracy ± 1% for 0.02-5,000 µS/cm; ± 3% > 5,000 µS/cm
Repeatability ± 0.25%
Temperature sensor Pt 1000 RTD, IEC 60751, Class A, with NIST-traceable calibration
Temperature accuracy ± 0.1 °C at 25 °C
Wetted materials Titanium, PEEK
Response time 90% of value in <5 s
Signal to transmitter Digital (modified RS485)
Item
NoDESCRIPTION
01 SAMPLE ISOLATION VALVE
02 ROTAMETER WITH PROXIMITY SWITCH
03 SPECIFIC CONDUCTIVITY SENSOR
04 CATION RESIN COLUMN
05 CATION CONDUCTIVITY SENSOR
06 DE-GAS CONDUCTIVITY SENSOR
07 SAMPLE COOLER
08 ELECTRICAL HEATER – 1000W
09 JUNCTION BOX
10 CIRCUIT BREAKER
11 TEMPERATURE CONTROLLER
12 M800 TRANSMITTER
13 RTD – PT100
14 ‘HEATER ON’ INDICATOR
NOTE: 1. All dimensions are in inches (mm) unless otherwise noted.2. Sample tubing: 1/4” OD3. Sample inlet connection: 1/4” OD SS-316 bulkhead union
Side ViewFront View
Sample Inlet
Mounting Hole ø 0.4” [10mm]
Drain Drain
Vent
Sens
or C
able
Sens
or C
able
Sens
or C
able
Cable Duct
31.5” [800mm]
30.3” [770mm]
31.5
” [8
00m
m]
33.5
” [8
50m
m]
01
02
03
04 05 06 07 08
09
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Transmitter: Multi-parameter M800 transmitter with ISM®
Electrical SpecificationsCurrent (analog) outputs 8 X 0/4 to 20 mA, 22 mA alarm, galvanically isolated from input and from earth/ground
Analog output accuracy ± 0.05 mA over 1 to 20 mA range
Analog output configuration Linear, Bi-linear, Logarithmic, Autoranging
Analog output load 500 Ω max.
Digital communication USB, Type B connector
User interface Color touchscreen 5.7” Resolution 320 X 240 px 256 colors
Update time (meas. update rate) 1 per second
Hold input Selectable
Alarm control delay Selectable, 0 to 999 s
Connection terminal Spring cage terminals appropriate for AWG 16-24/0.2 mm2 wires
Relays 4-SPST mechanical rated at 250VAC, 3 Amps (Relay 1 NC, Relay 2 to 4 NO); 4-SPST Type Reed 250 VAC or DC, 0.5 Amps (Relay 5 to 8)
Digital input 6 with switching limits 0.00 VDC to 1.00 VDC for low level 2.30 VDC to 30.00 VDC for high level
Main fuse 2.0 A slow blow type FC, not replaceable
System Specifications
Power supply 100-140 VAC and 200-240 VAC, 975 W typical
AC frequency 50 to 60 Hz
Sample flow rate 100-250 mL/min
Sample temperature <100 °C (212 °F)
Sample pressure 0.3-7 bar (5-100 psig)
Cation resin 1 L
Ambient operating temperature 5-50 °C (41-122 °F)
Humidity 10 - 90% non-condensing
Dimensions (HxWxD) 850 x 800 x 170 mm (33.5 x 31.5 x 6.7”)
Weight 20 kg (44.1 lb)
Rating / approvals CE
Visit for more informationwww.mt.com/thornton
METTLER TOLEDO Thornton, Inc.900 Middlesex Turnpike, Bldg. 8Billerica, MA 01821 USATel +1-781-301-8600Fax. +1-781-301-8701Toll Free +1-800-510-PURE (US & Canada Only)
Subject to technical changes©Mettler-Toledo ThorntonPrinted in USA58 087 038 Rev. A 1/2015
CE Compliant
DCC1000 SystemOrdering Information
Description
Order No.
DCC1000 System, 100-140 VAC 58 084 150DCC1000 System, 200-240 VAC 58 084 151
ConsumablesCation resin, 1L 58 084 021
2800Si Silica AnalyzerTrace sensitivity
Fully automatic calibration
Grab sample capability
Low maintenance
Silic
a An
alyz
er
Automated Silica MeasurementDependable and Sensitive
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2800S i Silica Analyzer for Contamination Detection in Water Treatment
Silic
a An
alyz
er
The Thornton 2800Si Silica Analyzer is a reliable on-line instrument designed specifically for pure/ultrapure water treatment and power cycle chemistry monitoring. This Analyzer provides assurance of water purity to optimize water production and to minimize silica deposition in power plant turbines as well as disruption in semiconductor processes. Early detection of trace contamination is enabled with minimal operator supervision.
ApplicationsUltrapure water monitoring at ppb silica levels can assure the highest quality water is being delivered. Sil-ica breakthrough from polisher anion resin or EDI is detected at very low ppb levels and contaminated water can be diverted before it reaches critical areas.
Benefits• Provides excellent repeatability and saves operator time
• Assures measurement stability
• Allows measurement of additional samples for QC checks in other areas of the plant • Provides convenient analyzer status at a glance, saving operator time
• Safely protects reagent containers and components from plant environment
• Reduces maintenance time
• Enables use with sample sequencer
for multi-stream measurements
Features• Automatic, unattended calibration
• Automatic zeroing with every measurement
• Convenient grab sample capability
• Simultaneous display of silica and measurement timing
• Full enclosure
• Large reagent containers enable a
long service interval
• End of measurement relay signal
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Pure/ultrapure water treatment anion exchange monitoring detects the first breakthrough of silica to trigger regeneration before contaminationreaches subsequent treatment stages.
Power steam quality monitoring protects turbines from silica depo-sition and resulting imbalance, loss of capacity and efficiency. Silica measurement and control may also be needed to meet turbine manu-facturer warranty requirements.
Power condensate polisher monitoring can detect the need for regeneration at low ppb levels before feedwater is significantly contaminated.
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2800Si Silica Analyzer Reliable Operation
Silic
a An
alyz
er
The measurement is made, the dis-play and outputs are updated and the cycle repeats. The operator can configure the measurement interval to optimize the tradeoff of response time vs. reagent consumption. The 2800Si conforms to ASTM Test Method D7126.
The measurement incorporates Intelligent Sensor Management® ca-pability which stores identification, calibration and additional sensor data within the sensor. The mea-suring circuit is built into the sensor which then sends a robust digital signal to the readout module.
CalibrationThe 2800Si performs a zero cali-bration before each measurement cycle. An automatic span calibra-tion is performed at scheduled intervals (monthly is typical) using a known silica concentration stan-dard. The calibration cycle may also be initiated manually. InstallationThe analyzer is provided with a full dust and drip resistant locking en-closure that protects the reagents and measurement components from the plant environment.
OperationIn the analyzer the sample passes through an overflow assembly that assures a fresh up-to-date sample is always available at the start of each measurement cycle. A rinse period purges the previous sample from the reaction/measurement chamber and fills it with the current sample. The measure-ment is zeroed. Then, reagents are metered in and reaction time allowed to produce a color change proportional to silica concentration. Where phosphates are present, an additional reagent is included to minimize its interference.
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Note: Allow 100mm [4in] on left of analyzerfor door opening. Allow 38mm [1.5in] on right for ventilation
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2800Si Silica Analyzer Product Specifications
Silic
a An
alyz
er
Measurement
Range 0-5,000 ppb
Resolution 4 digits with decimal, auto-ranging; 0.001 ppb in lowest range
Limit of detection 0.5 ppb
Accuracy ± 5% of reading ±1 ppb, typical
Measurement cycle time Adjustable, 20 min typical
Reagent consumption Approx. 4 L per 3 months with 20 min measurement cycle time
Sample flowrate 200-250 mL/min
Sample temperature 5-60 °C (41-140 °F)
Sample pressure 0.3-7 bar (5-100 psig)
Zero calibration Automatic, every measurement cycle
Span calibration Automatic per schedule; once per month typical
Grab sample measurement 1 L capacity
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Outputs
Analog output Powered 0/4-20 mA, 22 mA alarm, 500 ohm max load, not for use with externally powered circuit
Analog output accuracy ±0.05 mA
Analog output scaling Linear, bi-linear, logarithmic (1,2,3,4 decades), auto ranging
Relay contacts two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive, freely assignable to set point for silica; other relays used for measurement and auto-cal
Installation/Power/Enclosure
Operator interface 4-line backlit LCD, 5 tactile keys; simultaneous display of silica concentration and measurement or auto-cal status
Process connections Sample inlet: 1/4” or 6 mm OD tube SS compression fitting Drain hose: 19 x 25.4 mm (¾ x 1”), 2 m (6 ft) length included
Power 100-240 VAC, 50-60 Hz, 25 W; on power loss all settings are retainedwithout batteries24VDC, 25W max.; on power loss all settings are retained without batteries
Dimensions HWD: Enclosure: 927 x 531 x 305 mm (36.5 x 20.9 x 12”)
Weight 42 kg (93 lbs)
Ambient operating temperature 10-50 °C (50-122 °F)
Humidity 10-90% non-condensing
Ratings/approvals CE and cULusSpecifications subject to change
Visit for more informationwww.mt.com/thornton
METTLER TOLEDO Thornton, Inc.900 Middlesex Turnpike, Bldg. 8Billerica, MA 01821 USATel +1-781-301-8600Fax. +1-781-301-8701Toll Free +1-800-510-PURE (US & Canada Only)
Subject to technical changes©10/14 Mettler-Toledo ThorntonPrinted in USA58 087 002 Rev I 05/15
Description Order No.
2800Si Silica Analyzer, 100-240 VAC 58 043 0032800Si Silica Analyzer, 24 VDC 58 043 004Required Startup Kit for 2800Si 58 091 276Includes 3-month supply of dry reagents** and 1 L of 250 ppb silica calibration standard solution.
Sulfuric acid, 10% w/w, 10 L (used with dry reagents) 58 140 033*
Spare Parts and AccessoriesConsumables, 6 months – dry reagents**, pump tubing, air 58 091 250filters, for measuring samples with phosphates. Eight liters of 10% sulfuric acid are also required to complete the reagent complement.
Consumables, 6 months – dry reagents**, pump tubing, air 58 091 251filters, for measuring samples without phosphates. Eight liters of 10% sulfuric acid are also required to complete the reagent complement.
Dry reagents** for samples with phosphates–3 month supply. 58 091 252Dry reagents** for samples without phosphates–3 month supply. 58 091 253
Solution – 1 L of 250 ppb silica calibration verification standard 58 078 020(250 ppb as SiO2 using sodium silicate)
Solution - 1 L of 500 ppb silica calibration/verification standard 58 078 021(500 ppb as SiO2 using sodium silicate)*Part number available only in the USA. In other countries consult your local METTLER TOLEDO pure water analytics representative for local sourcing.
** Four liters of 10% sulfuric acid purchased in polymer container and 8 liters of deionized water are required to mix with dry reagents, sufficient for a 3 month period when operating continuously at 20 minutes per measurement.
2800Si Silica AnalyzerOrdering Information
CE Compliant
UL ListedMeets Canadian Standards
2300Na Sodium AnalyzerTrace sodium sensitivity
Fully automatic calibration
Reagent addition confirmation
Grab sample capability
Low maintenance
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Automated Sodium MeasurementReliable Trace Level Monitoring
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2300Na Sodium Analyzer for Water Treatment & Contamination Detection
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The Thornton 2300Na Sodium Analyzer offers a new design for a traditionalmeasurement for pure/ultrapure water treatment and power cycle chemistry monitoring. This Analyzer provides assurance of water purity to maximize water production and minimize corrosion in power plants as well as process disruption in semiconductor plants. Early detection of trace contamination is enabled with minimal operator supervision.
ApplicationsUltrapure water monitoring at sub-ppb sodium levels can assure the highest quality water is being deliv-ered. Sodium breakthrough of a pol-isher cation resin or EDI is immedi-ately detected at sub-ppb levels and contaminated water can be diverted before it reaches critical areas.
Benefits• Assures reliable operation while saving technician time
• Assures consistent measurement results
• Additional samples and QC checks for other areas of the plant
• Saves reagent costs and eliminates waste disposal issues
• Provides convenient analyzer and sample status at a glance, saving operator time
• Minimizes the need for electrode etching
• Enables full integration into data acquisition or control systems
• Fully enclosed for dirty plant environments or with controls conveniently accessible for clean sample rooms
Features• Fully automatic, unattended calibration
• Reagent addition confirmation by pH
• Convenient grab sample measurement
• Slow and complete reagent consumption
• Simultaneous display of sodium, adjusted pH, temperature and calibration progress
• Automated electrode conditioning with each calibration
• Four analog outputs for sodium, pH and temperature with choice of scaling
• Choice of two enclosures
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Pure water treatment cation ex-change monitoring detects the first breakthrough of sodium to trigger regeneration before contamina-tion reaches subsequent treatment stages. The 2300Na Analyzer has sufficient reagent delivery capacity to handle the acidic samples from cation exchanger effluent.
Power steam quality monitoring protects turbines from sodium at-tack that would result in stress cor-rosion cracking and other failures. Sodium measurement and control help to meet turbine manufacturer warranty requirements.
Power condensate monitoringcan detect very small leaks earlyto allow time to plan corrective action before the leaks grow and require shutdown. Condensate pol-ishers can also be monitoredfor breakthrough.
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2300Na Sodium Analyzer Straightforward Operation
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compensator are shared with the sodium measurement. The sample then passes to drain.
Electrodes incorporate Intelligent Sensor Management™ capabil-ity which stores all identification, calibration and real-time predictive maintenance data within the sen-sor. The measuring circuit is also built into the sensor which elimi-nates high impedance connections and potential signal loss.
CalibrationThe 2300Na offers both automatic and manual calibration options.
Automatic calibration is accom-plished at concentrations close to the operating range. The 2300Na uses robust, relatively concentrated standard solution which is less vulnerable to contamination. This standard is automatically diluted to lower concentrations using the
double known addition method. The automatic calibration timer schedules periodic unattended calibration or calibration can be initiated from the keypad.
The manual calibration mode uses one or two standard solutions and directly calibrates at those concen-trations. The standards have high enough concentration that trace contamination is minimized.
InstallationThe analyzer is provided witheither a partially enclosed case for easy access to controls for use in a clean sample room, or with a full dust and water resistant lockable door for plant floor installation.
The 2300Na complies with ASTM Test Method D2791.
OperationThe sample passes through an overflow assembly that assures precise pressure and flow regula-tion. The flowrate is set by a needle valve and rotameter at only 40 mL/min, saving pure water and reagent. Diisopropylamine vapor diffuses into the sample without contamination through gas-perme-able tubing.
The reagent raises the pH of the sample to approximately 11 pH to enable the ion-selective electrode to respond only to sodium ion concentration. The sample passes through the sodium sensor flow tube and into the larger flow cham-ber containing a combination probe including the reference electrode, a pH electrode and temperature com-pensator. The pH electrode mea-surement provides confirmation that the correct amount of reagent has been added to the sample. The reference and temperature
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2300Na Sodium Analyzer Product Specifications
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Measurement
Range, sodium 0.001-100,000 ppb or equivalent ppm, auto-ranging
Resolution, sodium 4 digits with decimal, auto-ranging; 0.001 ppb in lowest range
Accuracy, sodium ± 10% of reading ± 0.05 ppb, typical
Response time (90%) 5 min
Update rate Once per second
Reagent consumption Diisopropylamine, DIPA, approximately 0.7 L filling per 2 months; more at higher temperatures and for cation exchange samples
Sample pH 2.5 -12
Sample flowrate >40 mL/min (>20 mL/min for cation exchange samples), excess to drain
Sample temperature 5-50 °C (41-122 °F)
Sample pressure 0.3-7 bar (5-100 psig)
Calibration Automatic, unattended 3-point known addition; manual 1- or 2-point
Electrode conditioning Part of auto-cal sequence
Grab sample measurement Included
Range, pH 0-14 pH, reagent conditioned sample
Range, temperature 0-100 °C
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Outputs
Analog outputs For sodium, conditioned pH, temperature; four powered 0/4-20 mA, 22 mA alarm, 500 ohm max load, not for use with externally powered circuits
Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades) or auto-ranging
Analog output accuracy ±0.05 mA
Relay contacts Two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive freely assignable to set- points for sodium, pH, temperature; other relays used for auto-cal
Range, temperature 0-100 °C
Resolution, temperature Adjustable 0.01 to 1 °C
Installation/Power/Enclosure
Operator interface 4-line backlit LCD, 5 tactile keys; simultaneous display of sodium, conditioned pH, auto-cal status (temperature optional)
Connections Sample inlet: 1/4” or 6 mm OD tube SS compression fitting Drain hose: 19 x 25.4 mm (¾ x 1”), 2 m (6 ft) length included
Power 100-240 VAC, 50-60 Hz, 35 W; on power loss all settings are retained without batteries 24VDC, 35 W; on power loss all settings are retained without batteries
Dimensions HWD enclosures: 900 x 450 x 190 mm (35.4 x 17.7 x 7.5”)
Weight 27 kg (60 lbs)
Ambient operating temperature 10-45 °C (50-113 °F)
Humidity 10-90% non-condensing
Ratings/approvals CE, cULus
Visit for more informationwww.mt.com/thornton
METTLER TOLEDO Thornton, Inc.900 Middlesex Turnpike, Bldg. 8Billerica, MA 01821 USATel +1-781-301-8600Fax. +1-781-301-8701Toll Free +1-800-510-PURE (US & Canada Only)
Subject to technical changes©Mettler-Toledo ThorntonPrinted in USA58 087 001 Rev. I 04/2014
2300Na Sodium AnalyzerOrdering Information
Description Order No.
2300Na Sodium Analyzer, 100-240VAC with partial enclosure 58 042 001for clean sample room, includes sodium andpH/reference electrodes and drain tubing
2300Na Sodium Analyzer, 100-240 VAC with full dust & water 58 042 002resistant lockable enclosure, includes sodium andpH/reference electrodes and drain tubing
2300Na Sodium Analyzer, 24 VDC with partial enclosure 58 042 005for clean sample room, includes sodium andpH/reference electrodes and drain tubing
2300Na Sodium Analyzer, 24 VDC with full dust & water 58 042 006resistant lockable enclosure, includes sodium andpH/reference electrodes and drain tubing
Required Startup Kit for 2300Na 58 091 233Includes 1 L of 100 ppm sodium calibration standard solution, 250 mL of 7and 10 pH buffer solutions and etch solutions, for 6 months of operation.(Diisopropylamine [DIPA] reagent must be specified separately)
Diisopropylamine (DIPA) reagent, 2.5 L 58 140 017*(for 6 months normal operation; less time at elevatedtemperature or for cation exchange application)
Spare Parts and AccessoriesConsumables kit 1 year - Includes sodium and pH/reference 58 091 200 electrode, air filters, sample filter, diffusion tubing, 2L of 100 ppm calibration standard, etch solution, 250 mL of 7 and 10 pH buffer solutions
Replacement sodium electrode 52 003 944Replacement pH/reference electrode 52 003 943Solution, 1L of 100 ppm calibration standard 58 078 010Standard solutions are 100 ppm as sodium, using sodium chloride.
* Part number available only in the USA. In other countries consult your local METTLER TOLEDO PureWater Analytics representative for local sourcing.
CE Compliant
UL ListedMeets Canadian Standards