Huace Presentation in 2017

HUACECompany Introduction

2016-8-25 1

HUACEContents

Ⅰ. COMPANY OVERVIEWⅡ. PRODUCTION PROCESS Ⅲ. CORE COMPETENCIES-TQRDCⅣ. FACTORY REVIEW

2016-8-25 2

HUACE

2016-8-25 3

1. COMPANY REVIEW HUACE

PROFILE

Company HANGZHOU HUACE MANUFACTURE & TRADE CO.,LTD C.E.O LINGHUA, BAO Established date DEC. 22th 2012 Main product Cycling helmets, ski helmets, skateboard helmets Homepage www.sino-huace.com


HUACE

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ORGANIZATION CHART


HUACE

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EQUIPMENTS

Germany Kurtz X1.5 EPS Pre-forming machine 1

Specified Helmet EPS Forming machines 9

Automatic Printing machines 2

Shell Therforming machines 3

Injection machines 5

Painting machines 2

Cutting padding machine 1

Straps assembling machines 2

Testing machines 3 (Will be ready on 11/2016)


HUACE

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1. COMPANY REVIEW HUACE 2. PRODUCTION PROCESS HUACE

HUACE

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TECHNOLOGY QUALITY

RESPONSE

DELIVERY TIME MODERATE COST

- Owned Tooling factory - R&D team with 10 years in helmet industry- The lead time from design to first samples is 40 days

- Fully Quality control management

- Reply in high speed

- MID SEASON: 40-45DAYS- OFF SEASON: 35-40DAYS

- High quality, moderate price

3. CORE COMPETENCIES- TQRDC HUACE

TECHNOLOGY

QUALITY

RESPONSE

DELIVERY TIME

COST

HUACE

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Data segmentation Try runassembleCasting modelClay Clay model 3D

3D Printing: for plastic components prototype.

1. Improve the precision.

2. Control the risk.

3. Guarantee the lead-time

4. Control the cost

Huace helmets CNC lead-time from design to real sample is 40 days.

TECHNOLOGY


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Huace testing machines will be ready on Nov. 2016

TESTING MACHINES

IMPACTING TESTING MACHINE RETENTION SYSTEM MACHINE ROLLOFF MACHINE FIELD OF VISION


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Huace helmets CNC lead-time from design to real sample is 40 days.

QUALITY


首件检验报告

First piece inspection Report

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过程检验报告

in-process inspection Report

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不合格评审流程

Non-conforming procedures纠正预防措施报告

Corrective and preventive action Report

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作业指导书Work instructions

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Inspection Standard Inspection Report

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CIP of quality project in Huace

1. EPS shell 2. Fitting system 3. Buckles 4. Printing 5. Color aberration.Helmets quality defects top5：

EPS shell quality report

Defects description

Bad-Syncretized:EPS particals do not syncretize together well, fall off easily

1/ Heating time or stream presure lower than tolerance;2/ Steam hole distance is too big；3/ Steam hole blocked；4/ The mold slider is too thick

1/ Adjust the heating time or pressure to meet the standard; Or re define the standard2/ Check the EPS mold, and open more steam hole to make the steam hole distance around 15mm;3/ Check the mold steam hole, and clear the blocked holes.4/ Drill holes to improve the steam transfer.

Photos Root cause CAP

Turgescence:

Part of whole EPS shell apprears bigger than actually volume

1/ Steam holes are not uniformed; some part of the mould have extensive steam hole, while some part don't have;2/ After EPS shell process, Cooling not uniformed;

1/ Check the mould to see if the steam holes are well uniformed, if so, modified the steam holes to be more unformed;2/ Aviod any possible tough by foreign tough for cooling process EPS shell;

Feed-in Deficiency:

There is sunken due to lack of feed-in material on the surface

1/ Materials are not enough or used up2/ Injection tube blocked3/ Steam hole not enough or not uniformed

1/ Input more pre-expanded raw materials2/ Change the injection tube3/ modified the steam hole distribution of the mould

Injection Point Higher:

The injection point is higher than the flat surface. The higher EPS part will hurt customers

1/ Well fix the injection tube2/ Change to good injection tube, make sure the good situation of the mouth of injection tube;3/ Change the injection tube and make sure the length meet to the mould

1/ Injection tube not well fixed2/ The mounth of Injection tube damaged3/ Injection tube length cannot meet the mold

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HUACE

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MACHINARY SETTING

4. FACTORY REVIEW HUACE

HUACE

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DEFECTIVE PRODUCTS ON SITE

BARCORD, TRACIBILITY

PROTECTIVE RODUCTS


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Warning sign

Quality checking staff on-site

First sample confirmed on-site


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Measurement tools

separate operation areas and transit path

Warehouse


OEM BRANDS


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HUACE

Thank You

Huace Presentation in 2017

Documents

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