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Pressure Vessel Engineering, Ltd.120 Randall Dr. Waterloo, Ontario N2V 1C6
Date Printed: 10/30/2008
CUSTOMERXYZ Vessel Corp
123 Anytown
Ontario, Canada H0H 0H0
VESSEL LOCATIONXYZ Vessel Corp
123 AnytownOntario, Canada H0H 0H0
VESSEL DESCRIPTIONSampe Vessel 2
Vessel designed with Advanced Pressure Vessel, Version: 9.2.3Vessel is ASME Code Stamped
Job No: PVE-Sample 2Vessel Number: 1
NAMEPLATE INFORMATIONVessel MAWP: 200.00 PSI at 300 F
MDMT: -20 F at 200.00 PSISerial Number(s): PVE Ssample Vessel - 2
National Board Number(s): __________________________________
Year Built: 2007Radiography: NONE
Postweld Heat Treated: NONEConstruction Type: W
Signatures
P.Eng:_______________________________________________________________ Date: ____/____/____
Laurence Brundrett
Mechanical Technologist:_______________________________________________________________ Date: ____/____/____Milorad Gavric
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Pressure Vessel Engineering, Ltd.120 Randall Dr. Waterloo, Ontario N2V 1C6
Date Printed: 10/30/2008
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Pressure Vessel Engineering, Ltd.Shell 1
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 1 Mark Number: S1
Date Printed: 10/30/2008
Cylindrical Shell Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 F
Static Head: 0.00 PSI Long. Joint Efficiency: 85 %Shell Material: SA-106 Gr B Factor B Chart: CS-2
Material Stress (hot): 17100 PSIShell Length: 36.0000 in. Material Stress (cold): 17100 PSI
Compressive Stress: 17247 PSI
Corrosion Allowance: 0.0000 in. Actual Circumferential Stress: 4478 PSIExternal Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 2555 PSI
Outside Diameter (new): 12.7500 in.Outside Diameter (corroded): 12.7500 in. Specific Gravity: 1.00
Shell Surface Area: 10.01 Sq. Ft. Weight of Fluid: 147.26 lb.Shell Estimated Volume: 17.63 Gal. Total Flooded Shell Weight: 295.79 lb.
Circ. Joint Efficiency: 70 % Shell Weight: 148.53 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 200.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 FUCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Design Thickness Calculations
Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t =PR
2SE + 0.4P=
200.00 * 6.0000
2 * 17100 * 0.70 + 0.4 * 200.00
= Greater Of (0.0500(Calculated), 0.0625(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469 (12 1/2% for pipe)
= minimum of 0.1094
Circumferential Stress Calculations per Appendix 1-1(a)(1)
t =PRo
SE + 0.4P=
200.00 * 6.3750
17100 * 0.85 + 0.4 * 200.00= 0.0873 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469 (12 1/2% for pipe)
= minimum of 0.1342
External loads do not control design.
Pipe Selected: Size = 12 in., Schedule = STD, Diameter = 12.7500 in., Wall = 0.3750 in.
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 1 of 18
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Pressure Vessel Engineering, Ltd.Head Left
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 1 Mark Number: H1
Date Printed: 10/30/2008
Ellipsoidal Head Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 FStatic Head: 0.00 PSI Joint Efficiency: 85 %
Head Material: SA-234 Gr WPB Factor B Chart: CS-2Material Stress (hot): 17100 PSI
Corrosion Allowance: 0.0000 in. Material Stress (cold): 17100 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 4360 PSIHead Location: Left Straight Flange : 2.8000 in.
Outside Diameter : 12.7500 in. Head Depth (ho) : 3.3750 in.12.5 % pipe undertolerance: 0.0469 in.
K = [2 + (D/2h) ] : 1.00
Head Surface Area: 1.92 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 2.35 Gal. Weight of Fluid: 19.60 lb.Head Weight: 29.27 lb. Total Flooded Head Weight: 48.87 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 200.00 PSIUCS-66(b) reduction: No Minimum Design Metal Temperature: -20 FUCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Design Thickness Calculations
Design Thickness Calculations per Appendix 1-4(c)
t =PDoK
2SE + 2P(K - 0.1)=
200.00 * 12.7500 * 1.00
2 * 17100 * 0.85 + 2 * 200.00 * (1.00 - 0.1)
= 0.0867 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469(12.5 %) = minimum of 0.1336
Nominal Head Thickness Selected = 0.3750 in.Minimum Thickness after forming, ts (uncorroded) = 0.3281 in.
Pipe CapSize: 12 Schedule: STD
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 2 of 18
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Pressure Vessel Engineering, Ltd.Head Right
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 2 Mark Number: H2
Date Printed: 10/30/2008
Ellipsoidal Head Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 FStatic Head: 0.00 PSI Joint Efficiency: 85 %
Head Material: SA-234 Gr WPB Factor B Chart: CS-2
Material Stress (hot): 17100 PSICorrosion Allowance: 0.0000 in. Material Stress (cold): 17100 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 4360 PSIHead Location: Right Straight Flange : 2.8000 in.
Outside Diameter : 12.7500 in. Head Depth (ho) : 3.3750 in.
12.5 % pipe undertolerance: 0.0469 in.K = [2 + (D/2h) ] : 1.00
Head Surface Area: 1.92 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 2.35 Gal. Weight of Fluid: 19.60 lb.Head Weight: 29.27 lb. Total Flooded Head Weight: 48.87 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 200.00 PSIUCS-66(b) reduction: No Minimum Design Metal Temperature: -20 FUCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Design Thickness Calculations
Design Thickness Calculations per Appendix 1-4(c)
t =PDoK
2SE + 2P(K - 0.1)=
200.00 * 12.7500 * 1.00
2 * 17100 * 0.85 + 2 * 200.00 * (1.00 - 0.1)
= 0.0867 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469(12.5 %) = minimum of 0.1336
Nominal Head Thickness Selected = 0.3750 in.Minimum Thickness after forming, ts (uncorroded) = 0.3281 in.
Pipe CapSize: 12 Schedule: STD
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 3 of 18
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Pressure Vessel Engineering, Ltd.Threaded Coupling - 2"
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 1 Mark Number: N2ID Number: N2
Date Printed: 10/30/2008
Nozzle Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 FStatic Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E1): 1.00Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSIInside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: NoNozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.3125 in.
Nozzle ID (corroded): 2.4060 in. Nozzle Wall Thickness(corroded): 0.3125 in.Outer "h" Limit: 0.7813 in. Upper Weld Leg Size(Weld 41): 0.3130 in.
Internal "h" Limit: 0.7813 in. Internal Weld Leg Size(Weld 43): 0.0000 in.OD, Limit of Reinforcement: 4.8120 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 200.00 PSIUCS-66(b) reduction: No Minimum Design Metal Temperature: -20 FUCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Host Component: Head 1 - Head Left
Material: SA-234 Gr WPB Head wall thickness(new): 0.3750 in.
Material Stress(Sv): 17100 PSI Head wall thickness - 12% for pipe: 0.3281 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3130
Nozzle Wall Thickness(tn): 0.3125
Outside Groove Weld Depth: 0.3750
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.Weld Strength Paths are adequate.
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 4 of 18
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Pressure Vessel Engineering, Ltd.Threaded Coupling - 2"
Job No: PVE-Sample 2 Vessel Number: 1Number: 1 Mark Number: N2
ID Number: N2
Date Printed: 10/30/2008
Required Head Thickness per Paragraph UG-37(a)
tr =
P K1 Do
(2SE + 0.8P) =
200.00 * 0.9000 * 12.7500
(2 * 17100 * 1 + 0.8 * 200.00) = 0.0668
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =PRn
SE - 0.6P=
200.00 * 1.2030
20000 * 1 - 0.6 * 200.00= 0.0121
Strength Reduction Factors
fr1 = SnSv
= 2000017100
= 1.0000 fr2 = SnSv
= 2000017100
= 1.0000 fr3 = SnSv
= 2000017100
= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t =PRn
SE - 0.6P+ Ca + ext. Ca =
200.00 * 1.2030
20000 * 1.00 - 0.6 * 200.00+ 0.0000 + 0.0000 = 0.0121
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t =
P K Do
(2SE + 2P(K - 0.1)) + Ca + ext. Ca =
200.00 * 1.0000 * 12.7500
(2 * 17100 * 1 + 2 * 200.00 * (1.0000 - 0.1)) + 0.0000 + 0.0000 = 0.0738
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.1890
Nozzle Minimum Thickness per Paragraph UG-45(b)t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.0738
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.0738
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 5 of 18
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Pressure Vessel Engineering, Ltd.Threaded Coupling - 2"
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 2 Mark Number: N3ID Number: N3
Date Printed: 10/30/2008
Nozzle Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 FStatic Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E1): 1.00Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSIInternal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.3125 in.Nozzle ID (corroded): 2.4060 in. Nozzle Wall Thickness(corroded): 0.3125 in.
Outer "h" Limit: 0.7813 in. Upper Weld Leg Size(Weld 41): 0.3130 in.
Internal "h" Limit: 0.7813 in. Internal Weld Leg Size(Weld 43): 0.0000 in.OD, Limit of Reinforcement: 4.8120 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 200.00 PSIUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 FUCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Head 2 - Head Right
Material: SA-234 Gr WPB Head wall thickness(new): 0.3750 in.Material Stress(Sv): 17100 PSI Head wall thickness - 12% for pipe: 0.3281 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3130
Nozzle Wall Thickness(tn): 0.3125
Outside Groove Weld Depth: 0.3750
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.Weld Strength Paths are adequate.
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 6 of 18
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Pressure Vessel Engineering, Ltd.Threaded Coupling - 2"
Job No: PVE-Sample 2 Vessel Number: 1Number: 2 Mark Number: N3
ID Number: N3
Date Printed: 10/30/2008
Required Head Thickness per Paragraph UG-37(a)
tr =
P K1 Do
(2SE + 0.8P) =
200.00 * 0.9000 * 12.7500
(2 * 17100 * 1 + 0.8 * 200.00) = 0.0668
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =PRn
SE - 0.6P=
200.00 * 1.2030
20000 * 1 - 0.6 * 200.00= 0.0121
Strength Reduction Factors
fr1 = SnSv
= 2000017100
= 1.0000 fr2 = SnSv
= 2000017100
= 1.0000 fr3 = SnSv
= 2000017100
= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t =PRn
SE - 0.6P+ Ca + ext. Ca =
200.00 * 1.2030
20000 * 1.00 - 0.6 * 200.00+ 0.0000 + 0.0000 = 0.0121
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t =
P K Do
(2SE + 2P(K - 0.1)) + Ca + ext. Ca =
200.00 * 1.0000 * 12.7500
(2 * 17100 * 1 + 2 * 200.00 * (1.0000 - 0.1)) + 0.0000 + 0.0000 = 0.0738
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.1890
Nozzle Minimum Thickness per Paragraph UG-45(b)t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.0738
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.0738
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 7 of 18
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Pressure Vessel Engineering, Ltd.Threaded Coupling - 0.5"
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 3 Mark Number: N4ID Number: N4
Date Printed: 10/30/2008
Nozzle Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 FStatic Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E1): 1.00Factor B Chart: CS-2
External Projection: 0.5000 in. Allowable Stress at Design Temperature (Sn): 20000 PSIInternal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 0.8550 in. Nozzle Wall Thickness(new): 0.1425 in.Nozzle ID (corroded): 0.8550 in. Nozzle Wall Thickness(corroded): 0.1425 in.
Outer "h" Limit: 0.3563 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.3563 in. Internal Weld Leg Size(Weld 43): 0.0000 in.OD, Limit of Reinforcement: 1.7962 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 200.00 PSIUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 FUCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-106 Gr B Shell wall thickness(new): 0.3750 in.Material Stress(Sv): 17100 PSI Shell wall thickness - 12% for pipe (corroded): 0.3281 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.2500
Nozzle Wall Thickness(tn): 0.1425
Outside Groove Weld Depth: 0.3750
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.Weld Strength Paths are adequate.
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 8 of 18
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Pressure Vessel Engineering, Ltd.Threaded Coupling - 0.5"
Job No: PVE-Sample 2 Vessel Number: 1Number: 3 Mark Number: N4
ID Number: N4
Date Printed: 10/30/2008
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P =
200.00 * 6.3750
17100 * 1 + 0.4 * 200.00 = 0.0742
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =PRn
SE - 0.6P=
200.00 * 0.4275
20000 * 1 - 0.6 * 200.00= 0.0043
Strength Reduction Factors
fr1 = SnSv
= 2000017100
= 1.0000 fr2 = SnSv
= 2000017100
= 1.0000 fr3 = SnSv
= 2000017100
= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t =PRn
SE - 0.6P+ Ca + ext. Ca =
200.00 * 0.4275
20000 * 1.00 - 0.6 * 200.00+ 0.0000 + 0.0000 = 0.0043
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t =
PRo
SE + 0.4P + Ca + ext. Ca =
200.00 * 6.3750
17100 * 1 + 0.4 * 200.00 + 0.0000 + 0.0000 = 0.0742
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.1164
Nozzle Minimum Thickness per Paragraph UG-45(b)t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.0742
Wall thickness = tn = 0.1425 is greater than or equal to UG-45 value of 0.0742
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 9 of 18
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Pressure Vessel Engineering, Ltd.Pipe -4"
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 4 Mark Number: N1ID Number: N1
Date Printed: 10/30/2008
Nozzle Design Information
Design Pressure: 200.00 PSI Design Temperature: 300 FStatic Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-106 Gr B Joint Efficiency (E1): 1.00Factor B Chart: CS-2
External Projection: 7.7500 in. Allowable Stress at Design Temperature (Sn): 17100 PSIInternal Projection: 1.1250 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.0000 in. Correction Factor (F): 1.00External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle Pipe Size: 4 Nozzle Pipe Schedule: 40Nozzle ID (new): 4.0260 in. Nozzle Wall Thickness(new): 0.2370 in.
Nozzle ID (corroded): 4.0260 in. Nozzle Wall Thickness(corroded): 0.2370 in.
Outer "h" Limit: 0.5925 in. Upper Weld Leg Size(Weld 41): 0.2500 in.Internal "h" Limit: 0.5925 in. Internal Weld Leg Size(Weld 43): 0.2500 in.
OD, Limit of Reinforcement: 8.0520 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 200.00 PSIUCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Host Component: Shell 1 - Shell 1
Material: SA-106 Gr B Shell wall thickness(new): 0.3750 in.Material Stress(Sv): 17100 PSI Shell wall thickness - 12% for pipe (corroded): 0.3281 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.2500
Internal Weld Leg Size(Weld 43): 0.2500
Nozzle Wall Thickness(tn): 0.2370
Outside Groove Weld Depth: 0.3750
Nozzle passes through the vessel, attached by a groove weld.Pipe Size: 4 Schedule: 40
Nozzle is adequate for UG-45 requirements.Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 10 of 18
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Pressure Vessel Engineering, Ltd.Pipe -4"
Job No: PVE-Sample 2 Vessel Number: 1Number: 4 Mark Number: N1
ID Number: N1
Date Printed: 10/30/2008
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P =
200.00 * 6.3750
17100 * 1 + 0.4 * 200.00 = 0.0742
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =PRn
SE - 0.6P=
200.00 * 2.0130
17100 * 1 - 0.6 * 200.00= 0.0237
Strength Reduction Factors
fr1 = SnSv
= 1710017100
= 1.0000 fr2 = SnSv
= 1710017100
= 1.0000 fr3 = SnSv
= 1710017100
= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t =PRn
SE - 0.6P+ Ca + ext. Ca =
200.00 * 2.0130
17100 * 1.00 - 0.6 * 200.00+ 0.0000 + 0.0000 = 0.0237
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t =
PRo
SE + 0.4P + Ca + ext. Ca =
200.00 * 6.3750
17100 * 1 + 0.4 * 200.00 + 0.0000 + 0.0000 = 0.0742
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2074
Nozzle Minimum Thickness per Paragraph UG-45(b)t = Smallest of UG-45(b)(1) or UG-45(b)(4) = 0.0742
Wall thickness = tn * 0.875(pipe) = 0.2074 is greater than or equal to UG-45 value of 0.0742
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 11 of 18
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Pressure Vessel Engineering, Ltd.Pipe -4"
Job No: PVE-Sample 2 Vessel Number: 1Number: 4 Mark Number: N1
ID Number: N1
Date Printed: 10/30/2008
Nozzle Reinforcement Calculations
Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (4.0260 * 0.0742 * 1.00) + (2 * 0.2370 * 0.0742 * 1.00 * (1 - 1.0000)) = 0.2987 sq. Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =4.0260 * (1.00 * 0.3281 - 1.00 * 0.0742) - 2 * 0.2370 * (1.00 * 0.3281 - 1.00 * 0.0742) * (1 - 1.0000) = 1.0222sq. in.
A1 Formula 2= 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =2 * (0.3281 + 0.2370)(1.00 * 0.3281 - 1.00 * 0.0742) - 2 * 0.2370 * (1.00 * 0.3281 - 1.00 * 0.0742) * (1 - 1.0000)
= 0.2870sq. in.A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 1.0222 sq.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.2370 - 0.0237) * 1.0000 * 0.3281 = 0.3499sq. in.A2 Formula 2= 5(tn - trn) fr2 tn = 5(0.2370 - 0.0237) * 1.0000 * 0.2370 = 0.2528sq. in.A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.2528 sq.
A3 = Smaller value of the following :
5 * t * ti * fr2 = 5 * 0.3281 * 0.2370 * 1.0000 = 0.3888 sq. in.5 * ti * ti * fr2 = 5 * 0.2370 * 0.2370 * 1.0000 = 0.2808 sq. in.2 * h * ti * fr2 = 2 * 1.1250 * 0.2370 * 1.0000= 0.5333 sq. in.
= 0.2808 sq.
A41 = (leg) * fr2 = (0.2500) * 1.0000 = 0.0625 sq.
A43 = (leg) * fr2 = (0.2500) * 1.0000 = 0.0625 sq.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 1.6808 sq. in., which is greater than A (0.2987)
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 12 of 18
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Pressure Vessel Engineering, Ltd.Saddle 1
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Number: 1 Mark Number: SDL1
Date Printed: 10/30/2008
Saddle Design Information
Design Temperature: 300 F Support Type: Type II
Material: SA-516 Gr 70 Stiffener Quantity: 2Condition: Material Stress (hot): 20000 PSI
Length (d): 11.0000 in. Material Stress (cold): 20000 PSITop Width (b'): 2.0000 in. Yield Strength: 33600 PSI
Bottom Width (bb'): 2.0000 in. Density: 0.2830 lb/in.^3Outside Stiffener Thickness (tso): 0.3750 in. Web Plate Thickness (tw): 0.3750 in.
Inside Stiffener Thickness (tsi): 0.2500 in. Vessel Centerline Height (h): 12.0000 in.Saddle Angle of contact (): 120.0 Elevation above grade (g): 0.0000 in.
Dist. from saddle centerline to tang. line (A): 5.0000 in.Support Design Condition: Shell unstiffened (A/R > 1/2)
Base Plate Information
Design Temperature: 300 F Ultimate 28 Day Concrete Strength: 3000.00 PSIMaterial: SA-516 Gr 70 Yield Strength: 33600 PSI
Condition: Length (m): 13.0418 in.Width (bb): 3.0000 in. Thickness (tb): 0.3750 in.
Anchor Bolt Information
Material: SA-193 Gr B16
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Pressure Vessel Engineering, Ltd.Sampe Vessel 2
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Date Printed: 10/30/2008
ASME Flange Design Information
Host Description Type Size Material ASME Material MAP(in.) Class Group (PSI)
Pipe -4" ASME Flange 1 Slip-On 4 SA-105 150 1.1 230.00
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 14 of 18
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Pressure Vessel Engineering, Ltd.Customer: XYZ Vessel Corp
Job No: PVE-Sample 2 Vessel Number: 1
Date Printed: 10/30/2008
Zick Analysis
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 15 of 18
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Pressure Vessel Engineering, Ltd.Customer: XYZ Vessel Corp
Job No: PVE-Sample 2 Vessel Number: 1
Date Printed: 10/30/2008
MDMT Report by ComponentsDesign MDMT is -20 F
Component Material Curve Pressure MDMT
Shell 1 SA-106 Gr B B 200.00 PSI -20 FThreaded Coupling - 0.5" SA-105 B 200.00 PSI -155 FPipe -4" SA-106 Gr B B 200.00 PSI -20 F
Head Left SA-234 Gr WPB B 200.00 PSI -20 FThreaded Coupling - 2" SA-105 B 200.00 PSI -20 F
Head Right SA-234 Gr WPB B 200.00 PSI -20 FThreaded Coupling - 2" SA-105 B 200.00 PSI -155 F
Component with highest MDMT: Shell 1.
Computed MDMT = -20 F
The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ANSI Flanges Are Not Included in MDMT Calculations.
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 16 of 18
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Pressure Vessel Engineering, Ltd.Sampe Vessel 2
Customer: XYZ Vessel CorpJob No: PVE-Sample 2 Vessel Number: 1
Date Printed: 10/30/2008
MAWP Report by Components
Vessel Component Vessel
MAWP MAWP MAWPDesign Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)Shell 1 200.00 PSI 0.00 PSI 647.66 PSI 647.66 PSI 647.66 PSI
Threaded Coupling - 0.5" 200.00 PSI 0.00 PSI 898.71 PSI 898.71 PSI 898.71 PSIPipe -4" 200.00 PSI 0.00 PSI 647.66 PSI 647.66 PSI 647.66 PSI
ASME Flange Class: 150 Gr:1.1 0.00 PSI 285.00 PSI 230.00 PSI 230.00 PSIHead Left 200.00 PSI 0.00 PSI 784.40 PSI 784.40 PSI 784.40 PSI
Threaded Coupling - 2" 200.00 PSI 0.00 PSI 975.63 PSI 975.63 PSI 975.63 PSIHead Right 200.00 PSI 0.00 PSI 784.40 PSI 784.40 PSI 784.40 PSI
Threaded Coupling - 2" 200.00 PSI 0.00 PSI 975.63 PSI 975.63 PSI 975.63 PSI
NC = Not Calculated Inc = Incomplete
Summary
Component with the lowest vessel MAWP(New & Cold) : ASME Flange Class: 150 Gr:1.1
The lowest vessel MAWP(New & Cold) : 285.00 P
Component with the lowest vessel MAWP(Hot & Corroded) : ASME Flange Class: 150 Gr:1.1
The lowest vessel MAWP(Hot & Corroded) : 230.00 P
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings
Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc. Section VIII, Division 1, 2004 Edition, 2006 AddenPage 17 of 18
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Pressure Vessel Engineering, Ltd.Customer: XYZ Vessel Corp
Job No: PVE-Sample 2 Vessel Number: 1
Date Printed: 10/30/2008
Summary Information
Dry Weight Flooded WeightShell 148.53 lb. 295.79 lb.Head 58.53 lb. 97.74 lb.
Nozzle 10.50 lb. 10.50 lb.ANSI Flange 13.00 lb. 13.00 lb.
_________________ _________________Totals 230.56 lb. 417.03 lb.
Volume
Shell 17.63 Gal.Head 4.70 Gal.Nozzle 0.60 Gal.
_________________Totals 22.93 Gal.
Area
Shell 10.01 Sq. Ft.Head 3.83 Sq. Ft.Nozzle 1.34 Sq. Ft.
_________________Totals 15.19 Sq. Ft.
Hydrostatic Test Information (UG-99)Gauge at Top
Component with controlling ratio is : Shell 1Component with controlling pressure is : Shell 1
Calculated Test Pressure = P * 1.3 *Cold Stress
Hot Stress= 200.00 * 1.3 *
17100
17100= 260.00 P
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Table of Contents
Shell 1 1
Head Left 2
Head Right 3
Threaded Coupling - 2" 4
Threaded Coupling - 2" 6
Threaded Coupling - 0.5" 8
Pipe -4" 10
Saddle Information 13
ASME Flanges 14
Zick Information - Saddle: Saddle 1 15
MDMT Summary 16
MAWP Summary 17
Summary Information 18