Soluciones innovadoras para tratamiento de aguas residuales industriales 2015_el salvador.pdf ·...

HUBER SE . www.huber.de

Soluciones innovadoras para tratamiento de aguas residuales

industriales

Industry & Sludge Technology Noviembre 2015

Juan Jara

Sales Manager Latin America

[email protected]

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https://192.168.20.242/hh_datenpool/fotos/phcdf.jpg


Tradition - Quality - Innovation

Johann Schreiber

Master Coppersmith

Anton Schreiber

Master Coppersmith

Johann Wöhr

Master Coppersmith

Johann Huber

Master Coppersmith

Hans Huber

Master Coppersmith

Josef Huber

Master Coppersmith

Dr. E.h. Hans G. Huber

Karl-Josef Huber

Co

ppe

r

Ste

el

Sta

inl. S

tee

l

Bre

we

rie

s,

De

stille

rie

s

Breweries,

Destilleries

Wa

ste

Wa

ter

Waste Water

Po

table

Wa

ter

Potable

Water

Georg Huber

Dr. Oliver Rong

We close

the loop

2009

1967 1948

1

908

1872 1

834

1830

1786


The Company Structure

Dr.-Ing. Johann

Grienberger

Dr.-Ing.

Oliver Rong

(Vice CEO)

Georg Huber

(CEO)

Rainer Köhler

HUBER SE

Equity Capital: 10.000.000 €

Shareholders: Huber family

Board:

Georg Huber (CEO)

Dr.-Ing. Oliver Rong (Vice CEO)

Rainer Köhler

Dr.-Ing. Johann Grienberger

Supervisory Board:

Dr.-Ing. E.h. Hans Huber (chairman)

Karl-Josef Huber

Hans Spitzner (retired state secretary)


Unidades de negocio

Global Service

Sludge

Treatment

Stainless Steel

ProductsIndustry

Filtration & ReUseMech. Treatment,

Sewer Equipment

Research &

Development

Sludge

TreatmentGreen Building


Industrial Solutions


Matadero/Procesado de alimentos

Physical/

chemical

treatmentMBR

Mechanical

pre-treatment

sludge

treatment

Green-

line/Truck

washing

Red-line/

Cattling

Yellow-line/

Paunch manure


Mataderos, datos genéricos

Mechanical pre-treatment to remove solids and part of the grease

- ROTAMAT®-Wedge Section Screen Ro2, 0.5 mm till 2 mm

- ROTAMAT®-Micro Strainer Ro9, 1mm till 3 mm perf. plate

- ROTAMAT®-Complete Plant Ro5 with aerated grease trap

Mechanical, physical and chemical treatment to reduce the oil and grease and most of COD and BOD

- Huber Dissolved Air Flotation HDF, 10 m3 till 300 m3/h

Sludge handling to reduce the volume of sludge up to 90%

- flotate sludge dewatering

- primary and biological sludge dewatering or thickening

Paunch manure press to reduce the volume of paunch manure up to 75 %

- ROTAMAT®- Paunch Manure press Ro7a, 2 sizes


Mataderos - Pretratamiento

Plant type:

ROTAMAT®-Wedge Section Screen Ro2 Ro2 / 1mm

First step before the DAF system in order to avoid clogging of the saturation system and

increase the separation efficiency

Performance

TSS: > 50% red.

COD/BOD reduction :approx. 10-20%

(depends on the bar spacing)

Huber®-Rotamat Wedge Section Screen, installation in

channel

- No pump feed required !


Costes operativos

Good pretreatment Chemicals

Manual screen 10mm Chemicals


Valores generales - mataderos

Huber DAF HDF with chemical step

- Complete solution with flotate dewatering !

Plant type:

ROTAMAT®-Wedge Section Screen Ro2

/ 1mm

Huber Dissolved Air Flotation Plant HDF 5 with chem. step

ROTAMAT®-Sludge Dewatering Plant RoS3

Performance data:

COD/BOD reduction: up to 75 - 85%

Grease reduction: up to 98%

Flotate sludge dewatering: 30%


Deshidratación de lodos

After wwt with the DAF system we get

between 2-4 % of the total flow

of flotate sludge.

Polymer consumption:

3 – 5 g powder / kg DS

This kind of sludge is highly

contaminated with grease and fine

solids.

Huber is the only company that takes

care for wwt and sludge handling.

Flotate sludge, DS approx. 6-8 %

Flotate sludge after dewatering with RoS3 > 35 % DS


Center:

input to the DAF with a lot of blood

On the rigth: Effluent after the DAF

BOD/COD reduction: 75 - 80 %

On the left:

flotate sludge before dewatering


Caso de estuido – MBR en industria alimentaria

Biggest industrial MBR plant in Bavaria

Intensive 9-months pilot testing in 2006

VRM directly

HDF + VRM

Start-up date: 01/2008

Facts and figures:

Max. wastewater flow: 1600 m³/d

Pre-treatment and sludge treatment:

1 x coarse screen, 15 mm bar spacing

2 x fine screen, 1 mm bar spacing(with high pressure spray nozzle bar)

1 x flotation plant

Biological system

4-5 g/l DS

Intermittent denitrificationwith simultaneous precipitation

Separate filtration chambers

Membrane surface: 7200 m² (3 units)

Flux: 6 l/m²*h

Sludge treatment: Thickening, storage, utilisation (biogas plant)

Sursee


Date Project Country Quant. Product

Apr 2012 Teterower FleischGmbH Germany 1 RakeMax®

Sep 2011 Schlachthof Pegri, St. Vith;BE Germany 1 HDF

Sep 2011 Schlachthof Pegri, St. Vith;BE Germany 1 Ro 9

Jul 2011 Bell AG - Oensingen, CH Switzerland 1 Ro 7

Jun 2011 Al Ain Dairy STP, AE United Arab Emirates 1 Ro 9

May 2011 Malvik Slakteri Nortura, NO Norway 1 RoS 3Q

May 2011 Hadsund Kreaturslagteri, DK Denmark 1 RoK 4

Nov 2010 Inghams Somerville, AU Australia 1 Ro 5

Oct 2010 Indonesia Slaughterhouse, ID Indosesia 1 Ro 9

Oct 2010 Basel Schlachthof, CH Switzerland 1 Ro 7

Aug 2010 Schlachthof Prüm Germany 1 HDF

Aug 2010 Schlachthof Prüm Germany 1 RakeMax®

Aug 2010 Schlachthof Prüm Germany 1 Ro 9

Jul 2010 Inghams Somerville, AU Australia 1 Ro 5

Jun 2010 Erlanger Schlachthof GmbH Germany 1 Ro 2

Jun 2010 Erlanger Schlachthof GmbH Germany 1 Ro 9

May 2010 Somerville, AU Australia 1 RoS 2S

Mar 2010 Al Jabel Poultry Farm, AE United Arab Emirates 3 MCB

Mar 2010 Metzgerei Felder, CH Switzerland 1 Ro 9

Feb 2010 Borgmeier, Delbrück Germany 1 RoS 3

Jan 2010 Skanska, NO Norway 1 Ro 9

Oct 2009 Brunner KA-GE, CH Switzerland 1 Ro 9

Aug 2009 CYPRA LIMITED, CY Cyprus 1 HDF

Jul 2009 Schröter Edelstahltechnik Spez Germany 1 RPPS

Jun 2009 Inghams Bolivar, AU Australia 1 Ro 5

254 Unidades instaladas!

Referencias en Mataderos


Solución completa para industria láctea

Mechanical

pre-treatment

sludge

treatment

Physical/

chemical

treatment

Biological


Contaminantes y residuos

Waste water in dairies

is polluted with

Solids like cheese particles

and wooden parts (palettes)

plastic material (packing )

broken glass

sand washed off the tankers

grease and fat

proteins and milk sugar

(lactose)

BOD and COD


Industria láctea

Mechanical pre-treatment

to remove solids and part of the grease

- ROTAMAT®-Wedge Section Screen Ro2, 0.5 mm till 5 mm

- ROTAMAT®-Perforated Plate RoPPS, 3 mm

- ROTAMAT®-Complete Plant Ro5

Mechanical, physical and chemical treatment

to reduce the fat and grease and most of COD and BOD, proteins

- Huber Dissolved Air Flotation HDF, 10 m3 - 400 m3/h

Sludge handling

to reduce the volume of sludge up to 90%

- flotate sludge dewatering

- primary and biological sludge dewatering or thickening


Plant type:

ROTAMAT®-Perforated plate

screen RoPPS 3 mm

First step before the DAF

system in order to avoid

clogging of the saturation

system and increase the

separation efficiency

TSS: > 40% red.

COD/BOD: approx. 5-10%

(depends on the bar spacing)

Industria láctea - pretratamiento


Reducción de valores mediante DAF

With chemical step

Fat: 90 – 95%

TSS: 85 – 95%

COD: 40 – 70 %

Flotate sludge:

DS: 5,4 – 8,0%

Without chemical step

Fat: 50 – 80 %

TSS: 60 – 70 %

COD: 15 - 35

Flotate sludge:

DS: 6,0 – 9,0%


Ejemplo de lodo en industria láctea

Sludge dewatering

Nordmilch eG; February

2003

Capacity: 5 m³/h

Input DS: 5,4 – 5,7 %

Output DS: 19,5 – 21,5 %

Polymer consumption: 1,8 –

2,5 g WS/kg TS


Tratamientos de lodo

ROTAMAT ® Disc thickener

RoS2S

Capacity - 20 m³/h

Drainbelt DB

Capacity – 80 m³/h

ROTAMAT ® Screw

thickener RoS2

Capacity – 80 m³/h

Result:

Input DS: 0,6 % – 0,8 %

Output DS: > 7 %



Jun 2012 Bakar Tnuva, IL Israel 1 HDF

Jun 2012 Bakar Tnuva, IL Israel 1 Ro 9

May 2012 Danisco Grindsted, DK Denmark 1 RoS 3Q

May 2012 Mlekovita - Wysokie Mazow., PL Poland 1 DB

Apr 2012 Käsehof GmbH - Lampr.hausen,AT Austria 1 HDF

Mar 2012 Molkerei Wiesehoff Germany 1 HDF

Mar 2012 Molkerei Wiesehoff Germany 1 RoS 2S

Feb 2012 Tara Dairy, IL Israel 1 HDF

Nov 2011 Voith Paper-Molkerei TUROV(BY) Belarus 1 RoK 4

Jun 2011 Harvey Fresh, AU Australia 1 RoS 2S

Jun 2011 Harvey Fresh, AU Australia 1 RoS 3

Apr 2011 Mlekovita, PL Poland 1 RoS 3Q

Nov 2010 Zdenka Käserei - II, HR Croatia 1 Ro 8t

Nov 2010 Zdenka Käserei - II, HR Croatia 1 RoS 3Q

May 2010 Humana Milchindustrie GmbH Germany 1 RoK 4

Jan 2010 Blackmore Vale Dairy, UK Great Britain 1 Ro 8t

Jan 2010 Blackmore Vale Dairy, UK Great Britain 1 RoS 3Q

Oct 2009 Sachsenmilch Leppersdorf Germany 1 HDF

Sep 2009 Tillamook Cheese, OR; US USA 2 RoS 3

Jul 2009 Tnuva Rehovot, IL Israel 1 HDF

May 2009 Goldmilch - Thalmässing Germany 1 HDF

Mar 2009 Williner S.A., AR Argentina 1 HDF

Mar 2008 Berglandmilch reg. Gen.m.B.H., Austria 1 BS

83 Unidades en industria láctea


Solución completa en industria téxtil

Physical/chemical

treatment

MBR

Mechanical

pre-treatment

sludge

treatment


Caso de estudio– MBR en industria téxtil

Intensive, 4-month pilot testing

Start-up date: 08/2008

Facts and figures:

Max. wastewater flow: 500 m³/d

Pre-treatment:

Flotation, HUBER HDF 10

MBR: DS 8-10 g/l,

Separate filtration chambers

Membrane surface: 1800 m² (2 units)

Flux: 16 l/m²*h

The sludges from flotation and MBR plant are dewatered by the customer‘s belt filterpress.

Reuse of wastewater (80 % permeate) as a partial


Datos de proceso de planta téxtil

Difficult process conditions

Strongly varying wastewater matrix

Starch-containing inflow with the risk of acidification

High rate of colloids in the inflow

Difficult to filtrate sludge SFI > 150 sec/%

Adapted purification strategy

Purification twice since start-up date

Reaction time: 24-48 h,

Citric acid + hypochlorite

Stable filtration process

Flow to flotation COD: 2,500 – 9,000 mg/l

Flow to

biological system COD: 1,000 – 4,500 mg/l

Permeat of VRM® COD 150 - 250 mg/l (free of solids, colourless – except red)


Referencias en industria téxtil


Jun 2012 Covolan Indústria Textil, BR Brazil 1 RoMesh

Jun 2012 Covolan Indústria Textil, BR Brazil 4 VRM®

Feb 2012 Islas Textil, MX Mexico 1 HDF

Feb 2012 Islas Textil, MX Mexico 1 Ro 9Ec

Apr 2011 Canatiba Tupis, BR Brazil 1 RoMesh

Apr 2011 Canatiba Tupis, BR Brazil 2 RoS 3Q

Apr 2011 Canatiba Tupis, BR Brazil 5 VRM®

Feb 2011 COTEMINAS-Joao Pessoa, BR Brazil 3 RoMesh

Feb 2011 COTEMINAS-Joao Pessoa, BR Brazil 5 VRM®

Feb 2011 COTEMINAS-Santiago del Estero, Argentina 1 RoMesh

Feb 2011 COTEMINAS-Santiago del Estero, Argentina 1 RoS 3Q

Feb 2011 COTEMINAS-Santiago del Estero, Argentina 1 VRM®

Dec 2010 Cedro Textil - II, BR Brazil 1 RoS 3Q

Dec 2010 Cedro Textil - II, BR Brazil 1 VRM®

Dec 2010 Denizli Ind. Park WWTP, TR Turkey 1 Ro 2

Dec 2010 Nidge Bor Ind. Park WWTP, TR Turkey 1 Ro 2

Dec 2010 Nidge Bor Ind. Park WWTP, TR Turkey 2 Ro 2

Oct 2010 Psunj - Tannery, HR Croatia 1 Ro 2

Sep 2010 Yizheng, CN China 1 SSF

Aug 2010 Cedro Textil, BR Brazil 2 VRM®

May 2010 Kayseri Industr. Park WWTP, TR Turkey 1 RakeMax®

May 2010 Kayseri Industr. Park WWTP, TR Turkey 1 RakeMax®

May 2010 Kayseri Industr. Park WWTP, TR Turkey 1 RoSF 4

May 2010 Kayseri Industr. Park WWTP, TR Turkey 1 WAP

May 2010 Kayseri Industr. Park WWTP, TR Turkey 2 BS

May 2010 Kayseri Industr. Park WWTP, TR Turkey 2 BS

May 2010 Kayseri Industr. Park WWTP, TR Turkey 2 Ro 2

199 Unidades instaladas en textileras


DAF

Sistemas de flotación

Experts in Chem-Feed and Water Treatment

Panel dosificador con floculador

20.3.2015

Pipe Flocculator

(Chemical

Preatreatment Stage)

DosingpanelNaOH

Coagulant

Coagulant

NaOH

(Neutralisation)

pH-Sensor

pH -probe

Waste Water

Coagulant NaOH

2 x suction lance 200-1000 l

5 m5 m

Dosing valves

Changeover device

Polymerpreparation

Ultromat

Pretreated

Water to DAF

Converter 0-10mV => 4-20 mA

5 m

5 m


Sistema de flotación del agua HUBER

inlet pipe

sludge hopper clearwater

outlet

sediment

saturated water

recyclewater

lamellas

scraper


Layout genérico

Standard sizes:

DAF05 2-5m³/h

DAF20 60-200m³/h

Hydraulic surface loading

Industrial Waste Water: 4 - 40m³/m²h

Excess Sludge: 2 - 6m³/m²h

Solids surface loading

Industrial Waste Water: 5 - 120kg/m²h

Excess Sludge: 10 – 30kg/m²h

Flotate sludge amount

Up to 3,5% (of inlet) flotate only hydraulic matters

Up to 5% (of inlet) flotate

>5% (of inlet)

Keep this in mind andcompare to the application


Reúso de agua


Sistemas de membrana HUBER

HUBER BioMem®

HUBER VRM®

Definitions and Basics ???


Reúso de agua HUBER


Posibilidades de reúso del agua

Paisajismo

IrrigaciónUso industrial

Recarga de acuíferos

Usos recreativos

Red contra incendios

Uso interno


Straubing, Baviera

Ejemplo nuevas tecnologías


Calefacción central para un complejo residencial de Straubing:

11 edificios

102 viviendas

Puesta en marcha: otoño 2011

Datos técnicos:

Colector municipal de aguas residuales cercano

Captación de 20 l/s para calefacción central del complejo

Capacidad de extracción de calor: 210 kW

Máximo suministro de energía: 260 kW

Suministro del 70% de la energía necesaria


Foto aerea de las viviendas de Straubing


Reúso del lodo


Reúso de lodo seco

THERMAL

TREATMENT

Mono-Incineration

Gasification/

Pyrolysis

Co-Incineration

AGRICULTURE

Fertilization

DEPOSITION

Landfill site

Intermediate

storage

LANDSCAPING

Composting

Humification


Reduced hauling costs

Stable product / no odor during storage

Easy handling of dried sludge granules

CLASS A

Increased heating value

Dewatered sludge: 2,5 MJ/kg

Dried sludge: 8 - 12 MJ/kg

Beneficios del secado


DIGESTER

Energy from

AD / Biogas

HUBER BT

Thermal energy

CHP

BOILER

Electric energy

Natural

Gas

Thermal energy

Thermal energy

Concept 1.1 Concept 2.1.1

Re

so

urc

e

Belt Dryer options


DIGESTER

Energy from

AD / Biogas

HUBER BT

Thermal energy

CHP

Concept 1.2

Electric energy

energy

Concept 2.1.2

Additional

feedstock

Thermal energy from heat extraction

AD Boosting

Re

so

urc

e

Belt Dryer options


DIGESTER

Energy from

AD / Biogas

HUBER BT

Thermal energy

Concept 2.2

BOILER

Thermal energy from heat extraction

Re

so

urc

e

Belt Dryer


HUBER BT

Thermal energy

turbine

Digestor

Electric energyNatural Gas

Thermal energy

Thermal energy

Re

so

urc

e

Belt Dryer options

Energy supply to the WWTP


Thermal Utilisation of Sludge


Gracias por su atención

Soluciones innovadoras para tratamiento de aguas residuales industriales 2015_el salvador.pdf ·...

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