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  • Essar Energy Limited

    Refinery Site Visit

    November, 2012

  • Disclaimer

    2

    This Document and any information made available orally or in writing at any presentation or delivery of this Document (together the Materials) do not constitute or form part of and should not be

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    the basis of, or be relied on in connection with or act as any inducement to enter into, any contract, commitment or investment decision whatsoever.

    The Materials are confidential and should not be distributed, published, copied or reproduced (in whole or in part) or disclosed by their recipients to any other person for any purpose, at any time or

    in any form other than with the prior written consent of the Company. By accepting receipt of the Materials, you undertake not to forward the Materials to any other person, or to reproduce, copy or

    publish the Materials, in whole or in part, for any purpose.

    No undertaking, representation or warranty or other assurance, express or implied, is made or given as to the accuracy, completeness, sufficiency or fairness of the information or opinions

    contained or expressed in the Materials and, to the extent permitted by law and regulation, no responsibility or liability, howsoever arising, directly or indirectly, is accepted by any person for any

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    The information and opinions contained in the Materials, unless otherwise specified, are provided as at the date of this Document and are subject to change without notice. Past performance is not

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    or Group data. Such information is based on engineering, economic, geological and other technical data assembled and analysed by the Group's staff, including engineers and geologists, and that

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  • Essar Oil Refining & Marketing

    Essar Energy Site Visit

    1st November 2012

  • Agenda of Presentation

    Industry Overview

    Refinery Business

    Supporting facilities at Refinery

    Sales and Marketing

    Annexure

    4

  • Industry Overview

  • 110 312 165 79

    1000 1000 410

    316 330

    824 227 196

    621

    960

    0

    300

    600

    900

    1,200

    1,500

    1,800

    2,100

    2009 2010 2011 2012 2013 2014

    Asia Africa Europe US

    Industry Trends

    6 6

    Global Oil Demand

    84.8

    86.1 86.3

    85.2

    88.2 88.9

    89.8 90.6

    81

    83

    85

    87

    89

    91

    2006 2007 2008 2009 2010 2011 2012 2013

    Expected

    Global Oil Demand has grown by 3.0 mbpd in 2010

    one of highest in the history.

    Demand growth moderated in 2011 to 0.7 mbpd,

    however, IEA estimates global oil demand to grow

    by 0.8 to 1.0 mbpd for 2012 & 13.

    Global demand to grow mainly on account of

    consumption driven growth in Non OECD

    countries led by China, India & Middle East.

    Refinery Closure / Shutdown

    Expected closure

    In last 4 years, 4.5 mbpd equivalent refineries

    closed/ shutdown.

    Center of gravity has shifted from OECD countries

    to non-OECD countries as most of refining capacity

    additions are taking place in non OECD countires.

    Net refinery capacity additions are sufficient only to

    meet the incremental oil demand.

    Additional closures in Europe and US will put

    upward pressures on refinery margin.

    Refinery margins are expected to remain robust in

    Asia in next 2-3yrs.

    Source: IEA

    Source: Industry reports

    mbpd

    kbpd

  • 7

    Crude Prices and Product Cracks

    Movement in Crude Prices

    101 102

    107 103

    95

    82 88

    94 95

    111

    120 127

    120

    110

    95

    103

    113 113

    110

    116 122

    117

    107

    94

    99

    109 111

    80

    90

    100

    110

    120

    130

    Jan/12 Feb/12 Mar/12 Apr/12 May/12 Jun/12 Jul/12 Aug/12 Sep/12

    WTI Brent Dubai (US$/bbl)

    Product Cracks

    (US$/bbl)

    19.43 17.60 17.81

    16.26 15.39

    19.27

    8.52

    5.56 2.84 3.36 3.70 4.82

    20.36 18.75 18.23

    15.56 15.96

    20.21

    11.66 14.64

    7.60

    11.76 10.55

    12.42

    -$10

    $0

    $10

    $20

    $30

    April - Jun,11 Jul-Sep,11 Oct-Dec, 11 Jan- Mar,12 April - Jun,12 July-Sept,12

    Gasoil FO Jet Gasoline

    Light & Heavy Differentials

    2.8 2.5 2.4 3.55 3.3 2.95 2.4 2.4 2.8

    5.30 5.50 5.56 6.85 6.76 7.01

    6.9 6.8 7.2

    8.69

    10.74

    13.74 12.20

    9.50 8.50

    11.0

    13.0 12.0

    0

    4

    8

    12

    16

    Jan/12 Feb/12 Mar/12 Apr/12 May/12 Jun/12 Jul/12 Aug/12 Sep/12

    AL -AH diff AL - Norooz BL - Maya (US$/bbl.)

    Benchmark Crude Prices continue to show volatility on account of global economic outlook, geo-politics

    in Middle East & Africa regions & European crisis.

    Diff. between Dubai & WTI continue to remain wide & expected to moderate only after reversal of

    cushing pipeline.

    Light & heavy difference remains range bound, however, light to heavy & ultra heavy diff. improved,

    providing incremental margin to highly complex

    refineries

    Middle & light dist. continue to remain strong on account of demand from non OECD counties and unplanned shutdown and closures of refineries and

    low inventories Source : Historical Platts (Singapore cracks)

    Source : Historical Platts Source : Historical Platts

  • Indian Refinery Capacity Additions & Petro Product Demand

    8

    Existing Refinery Capacity

    Total Refining capacity 190 MMTPA

    15

    6

    2

    IOC Paradeep, 2014

    NOCL, 2014

    HPCL / CPCL, 2014

    Estimated Capacity Additions

    Total Refinery Capacity excludes RIL SEZ

    refinery intended for exports of petro products.

    No new refinery capacity addition expected in

    next 3-5 years except as indicated above.

    HPCLs Maharashtra refinery, Rajasthan refinery

    & other expansion projects announced by PSUs

    are not considered as they are still at the early

    stage of planning.

    30% Refining Capacity - over

    35 years old

    Source: Industry ; EOL

    As on June 2012 Source: Industry

    mmtpa mmtpa

  • Global Economies Shifting towards cleaner fuels

    9

    13 Major cities shifted to

    EURO IV Norms from

    2010 and 7 cities added

    in 2012

    Entire Nations is

    expected to move Euro

    IV in next 1-2 years and

    government is planning

    to implement Euro V in

    major metro cities.

    Source: EOL; Industry

    EOL is well placed to capitalise on

    growing domestic market (auto fuels

    ~8%) & demand of cleaner fuels.

  • Demand & Supply Balance of Petro Products

    10

    -5 -5 -6 -7

    -9 -10

    -12 -13

    -15

    3 3 5

    4 2

    -1 -3

    -6

    -9

    3 3 3 3 2 2 1 1 0

    5

    8 7

    1

    -6

    -14

    -22

    -31

    -41

    -50

    -40

    -30

    -20

    -10

    0

    10

    20

    FY 2011-12 FY 2012-13 FY 2013-14 FY 2014-15 FY 2015-16 FY 2016-17 FY 2017-18 FY 2018-19 FY 2019-20

    LPG MS ATF HSD

    Deficit of Gasoil

    & Gasoline

    Note : 1) Last 5 year (demand growth) CAGR replicated for projections.

    2) We have assumed the base year as FY2011-12.

    3) RIL SEZ assumed to continue in SEZ.

    4) We have not considered the PSU refineries which are at conceptual stage.

    Million tonnes

    Source: EOL; Industry

  • Indian Oil and Gas Demand

    11

    22.3

    9.7

    5.5 3.7

    2.6 1.1

    USA EU Russia Brazil China India

    Per capita oil consumption (annual barrels/person)-2012

    Petro product growth in India

    83.6

    62.7

    38.6

    3.6 2.8 1.6

    Russia USA EU Brazil China India

    Per capita gas consumption (annual cubic feet/person)-2012

    9.0%

    13.9%

    11.5%

    4.2%

    8.5% 8.9%

    6.7%

    10.3%

    4.0%

    6.0%

    8.0%

    10.0%

    12.0%

    14.0%

    16.0%

    2008-09 2009-10 2010-11 April-Sept 2012

    Gasoline Growth Gasoil Growth (Diesel)

    Low per capita oil consumption

    Low per capita Oil & Gas consumption in India;

    provides a huge potential to grow at faster pace in

    order to catch up with developed economies.

    Petro products demand in India continues to be

    strong led by growth in GDP, rising disposable

    income, Govt. focus on development of infrastructure.

    Gas demand is growing at 20%+ rate, however, this

    is also restricted due to constrain from supply side.

    Govt Policy to restrict Gasoil Price has created

    abnormal demand growth in Gasoil, which has even

    replaced Fuel Oil & CNG also apart from Gasoline.

    Low per capita gas consumption

    www.Indexmundi.com

    IPR Report

    www.Indexmundi.com

  • Why refining margins could remain high?

    Contraction in refinery capacity due to unplanned shutdown :

    Refinery capacity has contracted due to planned/unplanned refinery shutdown.

    Market witnessed more than 1.5 mbpd of refinery capacity closure in FY12 & expected likely

    closure of another 1mbpd for FY13; resulting net refinery capacity addition to be negative in FY13

    and with expected demand growth at 0.8mbpd. This would support refinery margins in the near to

    medium term

    Global capacity utilisation under pressure : Refinery Utilisation unlikely to rise further due to high

    average life of refineries and planned/ unplanned shutdown.

    Low Inventory level: Five-year-low inventory level to provide support to diesel cracks in the coming

    quarter

    Strong diesel demand in India : Continuous strong diesel demand in India and Middle East will

    benefit Asian diesel refiners and will result into healthy refinery margin.

    12

  • Refinery Business

  • Business Structure

    14

    20 mmtpa refinery at

    vadinar with complexity of

    11.8

    Low cost refining complex

    centred around Vadinar

    supersite

    Essar Oil Limited - India

    Essar Energy Plc

    87.10%

    Upstream Midstream Downstream

    Leading Indian CBM Portfolio

    with 10 tcf+ reserves &

    resources across 5 CBM

    blocks

    Total reserves & resources ~

    1.7 mmboe

    Set up ~ 1600 retail

    outlets through

    franchisee model

    Pan India presence of

    Retail Outlets

  • Vadinar Refinery

    15

  • Refinery Plot Plan

    16

    PROCESS

    PLANTS

    CCB & LAB

    UTILITY &

    POWER PLANT

    PRODUCT TANKS

    EFFLUENT TREATMENT

    PLANT

    ROAD

    LOADING

    DISPATCH

    TANKS RAIL LOADING

    FLARE

    UTILITY &

    POWER PLANT

    MAINTENANCE

    FIRE

    COKER

    COOLING

    TOWERS

    PRODUCT TANKS

  • Strategic location & Global presence to drive the synergy

    17

    Crude intake

    Crude intake

    Proximity to the Middle East,

    the largest crude oil source in

    the world resulting in lower

    crude freight costs

    Presence in a major

    maritime route from the

    Middle East to the Far

    East

    Strategically located to cater the demand

    of growing domestic market & supply to

    global markets

    Strong, captive infrastructure

    like port / jetty, power plants of

    Essar affiliated companies in

    close proximity

    Latin America

  • Major Units and Licensors

    18

    UNIT / FACILITY CAPACITY

    (MMTPA)

    CAPACITY

    Post OPTIMISATION

    LICENCER /

    TECHNOLOGY

    DETAILED

    ENGG

    CDU / VDU* 10.5 (CDU)

    7.2 (VDU)

    18 (CDU)

    10.9 (VDU)

    VISBREAKER (VBU) 1.9 2.0 (CDU)

    NAPHTHA HYDROTREATER (NHT) 1.6 1.8

    CONTINUOUS CATALYTIC REFORMER UNIT (CCR) 0.9 1.1

    FLUID CATALYTIC CRACKING UNIT / UNSATURATED

    GAS SEPARATION SECTION (FCCU) 2.9 3.9

    DIESEL HYDRODESULFURISATION UNIT (DHDS) 3.7 5.3

    VGO HYDROTREATER (VGO HT) - 6.5

    DIESEL HYDROTREATER (DHDT) - 4.0

    DELAYED COKER UNIT (DCU) - 7.5

    ISOMERISATION (ISOM) - 0.7

    * Converted to CDU as part of optimisation project.

  • Unique Design Features for Vadinar Refinery

    19

    Tallest crude column (90 metres height, 76 trays)

    Excellent swing capabilities

    CDU

    Low pressure steam ejectors & vacuum

    Energy savings

    VDU

    Converted to CDU.

    Capable to process ultra heavy crude on standalone basis.

    Improved economics Maximum Conversion

    VBU

    Very high pressure hydro treatment

    Capable of producing Euro V diesel

    DHDT

    6 Coker drum of 7.5 MT

    One of the largest Coker unit in the world Complete bottom of barrel vacuum residue into

    valuable products.

    DCU

    Produces Euro IV/V grade diesel

    DHDS

    Produces LPG, Gasoline & Diesel streams

    Improves overall refinery flexibility

    FCCU

    Produces Reformate & Hydrogen

    Reformate is a key component of Gasoline Hydrogen is used in DHDS

    NHT/CCR

    Enables to make the increased proportion of BS-IV and BS-V grade gasoline.

    Produces high octane Isomerate. Converts Naphtha to Gasoline.

    ISOM Unit

    Hydro treat FCC feed to enable refinery to produce premium quality low sulphur, high octane product.

    VGO-HDT

  • Vadinar Refinery Indias second largest private refinery

    World class, high complexity refinery

    405,000 bpd capacity

    11.8 complexity

    Low capital cost

    Total cumulative capex : US$5.03 billion

    Capex per barrel : US$12,746

    Capex per complexity barrel : c.US$1,080

    Low operating costs c.US$2.8 / bbl

    Continuous focus on process innovation and

    optimisation

    20

    Legends :

    Indian Private Sector

    NOC 1

    NOC 2

    NOC 3

    NOC 4

    NOC 5

    23,000

    19,800

    26,500

    18,000 20,400

    10,700 12,746

    -

    5,000

    10,000

    15,000

    20,000

    25,000

    30,000

    World Average

    China Saudi Arabia

    India Indian PSU

    Refineries

    Indian Private Sector

    Essar Energy Vadinar

    2

    4

    6

    8

    10

    12

    14

    16

    0 100,000 200,000 300,000 400,000 500,000 600,000 700,000

    Indian Refineries

    Capacity (bpd)

    11.8

    Large scale high complexity refineries

    Com

    ple

    xity

    Source: EOL; Industry

  • Crude Mix and Sourcing Strategy

    Higher complexity enables processing of

    ultra heavy & toughest crudes thus overall

    reduction in crude cost

    Continuous optimization of crude diet ; 70-80

    type of crudes processed in last 4 years.

    Avg API of crude processed improved to 28

    compared to 33 pre expansion, expected to

    further improve to 25 API upon widening the

    diff. between light & heavy crude.

    21

    19%

    56%

    53%

    29%

    28% 14%

    0%

    20%

    40%

    60%

    80%

    100%

    Pre Expansion Post Expansion

    Light Heavy Ultra Heavy

    Requirement of ultra heavy crude is around 85

    90 million barrel.

    Substantial qty. of Ultra Heavy crudes tied up

    from Domestic market ~ 15%-20%, Latin America

    ~ 35% - 40%, Middle East ~ 30% ~ 40%.

    Focus has shifted towards Latin American

    Countries like Venezuela, Brazil, Colombia,

    Mexico.

    Term contract with Cairn India to supply 65000

    bpd mangala crude from Rajasthan.

    Crude Sourcing Strategy

    85-90 mmbbl

    Ultra Heavy

    Crudes

    Total

    requirement

    ~150 mmbbl

    60-65 mmbbl

    Light & Medium

    Crude

    Majority of

    requirement tied up

    with term contracts

    with global &

    domestic suppliers

    partly tied up to

    take the

    advantage of any

    opportunity

    available in the

    market

    Source: EOL

  • Product Mix and Evacuation Strategy

    ~ 83% of product slate is middle and light

    distillate

    More than 50% of gasoil & gasoline will be Euro

    IV & V compliant.

    Refinery fully capable to convert low value fuel

    oil into higher value added products.

    Continue to focus on production of high margin

    bitumen & fuel oil based on market dynamics.

    22

    31% 17%

    42% 59%

    27% 24%

    0%

    20%

    40%

    60%

    80%

    100%

    Pre Expansion Post Expansion

    Light Middle Heavy

    Tied up with PSUs on long term contract for supply

    of products in domestic market.

    Executed agreement / MOUs with cement players

    for supply of Pet coke.

    High demand of auto fuels in India in last 6

    months, resulted 80% domestic sales. We expect

    to maintain 70% & 30% ratio going forward.

    High complexity to provide an opportunity to

    export high quality products for better realistion

    Leverage the group presence by placing the

    relevant product in different markets.

    Product Evacuation Strategy

    Domestic Market

    Export Market

    LPG, Gasoil, Gasoline, Petcoke

    Gasoline, VGO, Fuel Oil & Petcoke

    Source: EOL

  • Saving on account of Coal based Power Plant

    23

    Coal Based Boilers and Power Plant provides a low cost source of Power and Steam to meet Refinerys

    demand compared to liquid fuel or natural gas.

    Post Expansion Projects, Fuel & Loss increased to 8%.

    With start of Coal based power plant, fuel cost will reduced to 4.5%.

    Refinery will use Coal for Power plant and Natural Gas for refinery internal processes.

    This will save around 3%-3.5% of liquid fuel (Fuel Oil & Naphtha), which will be further converted into

    other value added products.

    This will save minimum US$ 0.8/bbl for the Refinery.

    8%

    4.5%

    0.00%

    2.00%

    4.00%

    6.00%

    8.00%

    10.00%

    Fuel & Loss ( based on crude throughput)

    Pre Coal Power Plant Post Coal Power Plant

    1.2 mmscmd

    of Natural Gas

    1.6 Million

    Tones of Coal

    Additional

    Usage of Low

    cost Coal &

    Natural Gas in

    Refinery

    Source: EOL

  • 10.30

    11.60

    15.00

    12.20

    6.60

    8.40 8.70

    7.60

    3.62

    1.60 4.53 4.23 4.69

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    14.0

    16.0

    FY 2006 FY 2007 FY 2008 FY 2009 FY 2010 FY 2011 FY 2012 Q1 FY13

    Indian Complex Refinery Vadinar Refinery

    Significant Gross Refining Margin uplift

    24

    Increased complexity to provide incremental margins

    in line with the peers with similar complexity

    FY12-13, refinery expected to deliver throughput ~

    140 mn bbls

    FY13-14 throughput ~ 150 mn bbls, resulting in

    increased GRM.

    Coal fired power and steam to add ~ US$0.8/ bbl to

    GRM benefit expected in Q4FY12.

    ~ US$ 720mn uplift in GRM expected.

    * Assumed on throughput of 150 mmbbl & subject to market

    conditions.

    Vadinar Incremental GRM*

    US$/bbl

    US$ Million

    Source: EOL; Industry

    Source :EOL

    60

    720 540

    120

    0

    200

    400

    600

    800

    Capacity Additions

    Complexity Impact

    Coal based Power Plant

    Incremental EBITDA

  • Vadinar Refinery received Refinery of the year Award from Petroleum federation of India.

    Essar Refinery Integrated Management System(ERIMS) conforms to the requirement of ISO 9001:2008,

    ISO 14001:2004 & OHSAS 18001:2007 .

    Awarded first position in Safety, Health & Environment (SHE) Awards for year 2010 in manufacturing

    sector (large) industries by CII.

    Gold category award for implementation of the 5S, by the Quality Circle Forum of India.

    British Safety Council -International Safety Award with Distinction for its Health & Safety performance .

    Safety excellence award from Federation of Indian Chambers of Commerce & Industry (FICCI)

    National Award for Excellence in Water Management from Confederation of Indian Industry (CII)

    Safe, Reliable & Sustainable operations

    25

    LTI free Man - days 1643

    LTI free Man-hours 13.68

    Major fire free days

    1228

    As on 30th Sept, 2012

  • Benchmark study by Solomon

    26

    11

    6

    5

    4

    MAJOR PERFORMANCE INDICATORS

    1st Quartile

    2nd Quartile

    3rd Quartile

    4th Quartile

    EOL is among quartile 1

    refineries in 11 of 26 major

    performance indices among

    Peer group Some of these are

    Refinery Utilization

    Non Energy cash operating

    expenses

    Maintenance Index

    Maintenance cost efficiency

    Index

    Turn around index

    Personnel cost index

    ESSAR: 11 OUT OF 26 MAJOR PERFORMANCE INDICATORS IN FIRST QUARTILE

  • Fuel and Loss

    27

    Received 2nd Prize for performance

    in Energy Optimization and

    Hydrocarbon Loss Management by

    CHT (under MOPNG) for

    Jawaharlal Nehru Centenary

    Awards-2011

    Received 3rd Prize for managing

    Steam Leaks by CHT (under

    MOPNG) during Oil and Gas

    Conservation Fortnight (OGCF-

    2011) survey

    7.02

    6.50

    6.05

    5.83

    6.31

    2007-08 2008-09 2009-10 2010-11 2011-12

    Year - wise Fuel & Loss

    Commissioning of

    expansion units

    A dedicated energy cell to monitor and optimize energy

  • Case Studies

    Essar Oil has a capability to produce upto

    700 kT/Annum VG 30.

    This process has been developed in house

    and which resulted in avoiding the

    investment for Bitumen Blowing unit.

    Essar Oil also has capability to produce up

    to 1500 kT / Annum of LSFO

    The company has the flexibility to swing the

    production based on prevailing market

    conditions.

    PCS made a feasibility study on the

    conversion of VBU to CDU and submitted the

    report . The report identifies modifications

    needed to convert the VBU to a CDU/VDU at

    a capacity of 2 MMTPA with 100% Mangala

    crude oil from Rajasthan

    After DCU Unit stabilization, VBU Shutdown

    taken and all modifications carried out and

    Unit restarted as CDU on 15/06/2012. Unit is

    running normal now.

    28

    VG-30 BITUMEN AND LSFO OPTIMIZATION PROJECT VBU TO CDU

  • Sales & Marketing

  • Downstream sector in India

    30

    Sector

    Deregulation in

    2002

    In March 2002, the Indian Government announced a new policy allowing private sector

    companies to obtain rights to market automotive fuels and aviation fuels in India, subject

    to a minimum investment of at least US$392mn in the domestic oil industry infrastructure

    Commercial sales

    Commercial sales include sales to domestic industrial customers on a bulk basis, as well

    as sales to the National Oil Companies

    These sales are made at Trade Parity prices for Auto fuels and Import Parity Prices for

    Kerosene and LPG

    Retail sales

    As of today the Indian Fuel market is attempting to move towards a total decontrol of

    pricing having already announced the deregulation of MS

    Retail outlets owned or controlled by the Indian Government (c.94% of the retail outlets

    in India) are pricing their petroleum products below cost

    As a result, private sector oil companies have had to either similarly sell their petroleum

    products below cost for a loss, or charge higher, non-competitive prices

    The subsidy mechanisms in place by the government, compensates public sector OMCs

    for majority of their losses by way of oil bonds and discounts from its upstream E&P

    companies (ONGC, Oil India and GAIL)

    Global oil players : Esso, Caltex, Burmah Shell

    Nationalised : Formation of IOC, BPCL and HPCL

    Liberalisation: Deregulation, entry of private players such as Essar and

    Reliance

  • Pricing of Refinery Products

    31

    Sales

    Export Petrol / FO /

    VGO FOB Vadinar

    PSUs/Bulk

    HSD / MS Trade Parity

    Price

    Kero/LPG Import Parity

    Price

    Retail

    Petrol TPP + Retail

    Margin

    HSD Govt

    regulated Price

    Trade Parity Price: Import parity (80%) & export parity prices (20%)

    Import Parity Price: Import price + duties + freight + insurance + transport cost

    VGO, Pet Coke and Sulhpur prices are determined on the basis of mutual discussions between

    buyers & sellers while Naphtha prices are based on Refinery Transfer Pricing (RTP)

  • Sales Mix

    32

    26% 25% 32% 34%

    20%

    65% 60% 57% 59%

    73%

    3% 8%

    5% 2%

    6%

    6% 8%

    6% 5%

    1%

    0%

    20%

    40%

    60%

    80%

    100%

    FY09 FY10 FY11 FY12 Q1FY13

    Export PSU Bulk Retail

    Continue to focus on domestic market due to better price realization of petro products.

    Export products include Gasoline, VGO, Fuel Oil and Petcoke.

    Domestic sales in Q1FY13 higher than expected due to strong domestic demand and late monsoon.

    Source :EOL

  • Retail Marketing

    First private sector company to set up Retail Outlets on

    Franchisee based Model ( DODO)*

    Retail Network Strength ~ 1600 ; Operational ROs ~ 1400;

    balance under various stages of construction.

    Deregulation of Gasoline enabled us to ramp up of retail

    sales volumes of Gasoline.

    EOLs strategy to rationalise its retail network & future

    expansion of network will be pursued in controlled manner

    until sustainable pricing scenario linked with International

    market prevails.

    CNG/ALPG# & other Non Fuel Revenue activities

    continue to bring additional revenue streams for

    franchisees.

    Total ALPG & CNG station increased to 21 and are

    achieving impressive growth.

    33

    3

    74

    16

    26

    40

    3

    4

    195

    43

    27

    70

    37

    11 5

    159

    4

    103

    35

    60

    103

    1

    70

    3

    215

    11

    26

    2

    * DODO - Dealer Owned Dealer Operated, CNG Compressed Natural Gas; APLG Auto Liquefied Petroleum Gas.

  • Franchisee Business Model

    34

    Limiting EOLs capital commitment

    Land owned by franchisee

    Lease to EOL for 20-30 years

    Land leaseback and franchise agreements

    Investments for construction, installation, operation

    borne by franchisee

    Protection against downside

    EOL pays 5% rental on land

    Franchisee earns 5% RoI for setting up outlet,

    linked to pre-agreed monthly sales target

    Volume-linked sales commission (monthly)

    High crude price 12.5% compensation to retain

    retailer

    Maximize margins when Oil price low

    Outlets opened when oil price low

    Potential upside from Indian fuel subsidy regime

    reform

    Non fuel retail

    Revenue sharing agreements with channel

    partners.

    Revenue from sales of non-fuel products

    Franchisee Model

  • Other Facilities at Vadinar

  • Fire Fighting and Fire Protection

    36

    Mobile facilities 5 Foam Tenders, 2 Foam Nursers, 1 DCP tender.

    Round the clock trained fire fighting crew

    Auxiliary fire fighting squad

    Fire and gas detection system

    Clean agent fire fighting system in process control rooms

  • Captive Power Plant & Utilities

    37

    POWER PLANT:

    Three Boilers

    Two STGs 77 MW power

    Two GTs with HRSG 220 MW

    Expansion Two coal based boilers - 1500 TPH

    steam

    Three STGs 300 MW

  • World Class Laboratory

    38

  • Modern Maintenance Workshop

    39

  • Effluent Treatment Plant

    40

    Modern Effluent Facilities help in Recycling all effluent back to process units thus making Essar a

    Zero Discharge Refinery

  • Supporting facilities at Refinery

    41

    Ports & Terminals (Owned by EPL)

    1 SPM, Draft 32 m crude; intake capacity: 27 mmtpa

    2 Jetties (1+1) for product offtake : 14 mmtpa

    Pipelines & other supporting infrastructure facilities completed

  • Supporting facilities at Refinery

    42

    Tankages, Rail & Road Gantries (Owned by EPL)

    136 tankages ( 106 + 30) for crude oils, products and Intermediates with capacity of ~ 2.94 Million KL

    (1.96 Mn KL earlier + 0.98 Mn KL expansion);

    Fully automated Loading Facilities; 3-White Oil truck Gantries, each 8-Bays; 2-LPG loading Gantries,

    each 8-Bays; 1-Black Oil loading Gantry of 10-Bays

    Fully automated loading Rail Gantry with 2 spurs (48 wagons @2400 mt ) - 5.5 mmtpa; Length of

    Gantry: 680 mtrs

    Products : LPG, Gasoline, SKO, ATF, Diesel, FO and Bitumen

  • First Petcoke Deliveries

    43

  • RBI recently approved Essar

    Oils proposal to raise $ 1.5

    billion through external

    commercial borrowings (ECB)

    to refinance its rupee

    denominated debts with

    existing lenders.

    Refinance of Rupee debt with

    ECBs to provide an annual

    interest saving of Rs4.5 5bn

    crore, mainly due to reduction

    of interest rate by 4-5%

    Financial Engineering

    44

    CDR Exit

    CDR Exit Proposal of

    Company approved by CDR

    Core Group August, 2012

    CDR Exit to provide

    operational flexibility for

    decision making.

    It also offer an opportunity to

    reduce cost of debt through

    restructure of debt Mix &

    participation of foreign banks.

    CDR expected to be

    completed in next 2-3 months.

    Sales Tax

    Sales Tax matter concluded

    with final judgement from

    Supreme Court to pay the

    balance sales tax liability in 8

    quarterly instalment in 2 year

    from Jan, 2013.

    The Company is planning to

    pay the sales tax liability out

    of internal accruals

    generated from business

    operations and credit line of

    Rs50bn available with bank,

    if required.

    ECB Funding

  • The Essar Advantage

    45

    Crude Sourcing

    Located at nearest point to

    major crude sources

    All-weather, deep-draft port,

    capable of handling VLCC.

    No dredging requirement

    50% term contract & balance

    spot to take advantage of

    opportunity crude

    Approx. 90% heavy & ultra-

    heavy crude post Phase-I &

    Optimization

    Blending of crude

    Sourcing of domestic Mangala

    crude 15%-20% of basket

    Product Slate

    Highly Complex Refinery,

    capable to produce Euro IV/V

    Specification products post

    Expansion

    Elimination of negative crack

    FO, conversion into value

    added light and middle

    distillates

    80% middle & light distillates

    Utilization of Coal & NG for

    refinery and power plant to

    further reduce the operating

    cost

    Market Dynamics

    Auto fuel (MS/HSD)

    demand in India to grow at

    5%-10%

    Anchor load to come from

    domestic market

    Product pricing in India

    (Trade Parity Pricing)

    favoring sales in domestic

    Market.

    Export of High Value

    products to developed

    markets.

    One of the most Complex Refineries globally

    GRMs : Beating Benchmarks

  • Annexure

  • Refinery Safety

  • Refinery Safety Rules

    48

  • Safe Entry and Safe Exit Policy

    49

    ZERO

    ACCIDENTS

    Safety Rules & Regulations

    Induction & Training

    Meeting

    Audits

    Compliance Enforcement House Keeping

    Tool Box Talks

  • Awards / Accreditations

    50

    Refinery has bagged the prestigious British Safety Council International Safety Award 2009 and 2010 second time in a row.

    Received Certificate of Merit for C.I.I. Award for Excellence in Management of Health / Safety / Environment for the year 2009 from ICI.

    Essar has bagged OISD Safety Award for the year 2009-10 in the category Oil Refinery. Essar is the first private refiner to receive this award.

    Gujarat Safety Council state award for excellence in Safety for the year 2008 as well as for 2009.

    Essar Oil has been selected for a Special Commendation for the Golden Peacock Award for Occupational Health & Safety for the year 2010.

    Vadinar Terminal has achieved 5 Star in the Environmental Audit conducted by the British Safety Council in 2009 & 2010; only Terminal to achieve a Double 5 Star In Health & Safety and Environment.

    Essar Oil Ltd won National Safety Council USA, 2010 Industry leader award for achieving best safety performance within its industry

  • Sustainability @ Essar Oil

    51

    Healthcare

    Education

    Environment

    Sustainable livelihood

    Corporate Social

    Responsibility

    Financial support for local teachers and students.

    Building, repair and maintenance of schools and

    educational facilities.

    Donation of computers, notebooks and stationary.

    Support for and implementation of educational

    schemes and projects of local governments.

    Classes for computer education, language, and adult

    literacy.

    24 hour Community Health Center at Jankhar

    village, near the Vadinar refinery.

    Mobile medical clinics reach out to villages at our

    operational sites in Vadinar and Raniganj.

    Mother & Child welfare clinics and OPD centres at

    various locations.

    Health check up camps, including eye-care,

    cancer, vaccination and general health check-ups

    for school children

    State-of-the-art air pollution control equipment at all sites.

    Anti-plastic campaigns at schools.

    Conservation of water and other natural resources.

    Maintaining flora and fauna.

    Afforestation and biodiversity conservation.

    Construction of a water tank

    Providing computers and sewing machine to a local

    jail

    Periodically vaccination programs.

    Provides fodder and water assistance to

    surrounding villages during summer.

    Periodically vaccination programs.

  • Corporate Social Responsibility

    52

    Occupation Health Centres at Site, City and Township

  • Corporate Social Responsibility

    53

    Learning Centre

  • Health, Safety and Environment

    54

    MANGROVES PLANTATION

    CORALS & MARINE LIFE

    GREEN BELT 700 ACRES

    Green Belt and Marine Life Protection

  • India Trends 2030

    55

    Indias GDP is expected to grow in the 7-8% range in the next five years

    590 million people will live in cities, nearly twice the population of United States today

    91 million urban households will be middle class, up from 22 million today

    700-900 million square meters of commercial space and residential space needs to be built or a new

    Chicago every year

    2.5 billion square meters of roads will have to be paved, 20 times the capacity added in the past decade

    7400 kilometers of metro and subways will need to be constructed 20 times the capacity added in the

    past decade

    Source : Various industry reports

  • Expansion Process Flow Diagram

    56

    VGO HT

    DHDT

    DCU

    ISOM

    CDU 2

    CDU

    CN

    Blending

    Mangala

    Crude

  • Thank You