Cavanna Packaging Group

“Smart” Machines and Problems SolvingAutomation Fair – November 19th, 2015 Chicago, Illinois USA

© 2015 Cavanna Packaging Group - Integrated Flow Wrapping Systems - www.cavanna.com

Service Division

Dr. A. Caccia Dominioni – Service Director

CAVANNA PACKAGING GROUP2

CAVANNA SERVICE DIVISIONBusiness unit to serve about 5300 machines in the word

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Service Division

1) SPARE PARTS

4) SERVICE PACKAGE:

• INTERACTIVE SPARE PARTS CATALOGUE• MAINTENANCE VIDEOS FOR MAINTENANCE• SMART GLASSES FOR REMOTE ASSISTANCE• E-LEARNING (2016)

2) SERVICE CALL

• TRAINING• FLOWPACK ACADEMY

3) TEST-C-LAB

• FILM TESTS MODIFICATIONNEW SIZES AND ELECTRONICS REVAMPING*

*We handle about 15 electronic revamping per year and we need a reliable partner for that! This is why we have chosen Rockwell Automation.

A RELIABLE PARTNER – OEM PARTNER NETWORK™Cavanna SLIM – “brain” and “heart” driven By Rockwell Automation Allen Bradley

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• The Cavanna SLIM flow-wrapping machine is an example of an innovative ethos coupled to customer demands for advanced, high-yield machines

• Allen-Bradley® products from Rockwell Automation to manage its primary functions

• Allen-Bradley ControlLogix® or CompactLogix® Programmable Automation Controller (PAC) as automation and motion solutions

• Studio 5000 as programming software

• New Kinetix 5500 Ethernet/IP platform

• FactoryTalk View ME platform

• All these benefits in combination increase overall equipment effectiveness (OEE), which ultimately lowers the total cost of ownership (TCO)

• We work together with Rockwell Automation to improve our machines performances and accessibility, and to enhance their flexibility and efficiency

SMART MACHINES – WHY?5

A) TO COLLECT PRODUCTION DATA

• OEE (overall equipment effectiveness)• TCO (total cost of ownership)

B) TO “MANAGE” PROBLEM SOLVING: • HELP YOURSELF:

• Alarms and diagnostic• Trouble shooting• Preventive maintenance• Animation Videos• Spare parts identification

• LET ME HELP YOU (HOT LINE) by:• Remote assistance• Cameras• Smart glasses

A great way to transfer

info

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OEE – Overall Equipment Effectiveness(general efficiency of equipment): it is the rate between what a machine theoretically could produce and what actually did.It takes in account the most common and important causes of loss of productivity, subdivided into the following three main categories:

Availability = Effective producing time / Planned producing time; Performance = Number of pieces really produced / Number of producible pieces; Quality = Number of non-defective produced pieces / Number of produced pieces.

T.C.O.-Total cost of ownership: is an economic approach used to calculate all costs of the life-cycle equipment from purchase to dismantling (purchase, installation, operation, maintenance and dismissing).

TO COLLECT PRODUCTION DATA

TO COLLECT PRODUCTION DATAA practical case

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Besides one of our clients in Netherlands, we have installed a system of cameras and sensors to monitor the operations and collect the OEE data.

TO COLLECT PRODUCTION DATARockwell Automation Remote HMI

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FINAL RESULT: a number of data immediately available in HMI to monitor OEE

A GREAT WAY TO TRANSFER INFOSeWON Talk2M e Catcher

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A GREAT WAY TO TRANSFER INFOSeWON Talk2M

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Talk2M is an hosting service handled by a reliable provider, Rackspace, that guarantee 99,6%/year availability of service.

Ethernet Router, with optional GPRS/EDGE module, is installed on one machine of packaging plant.

eCatcher, a SW VPN tool, is installed in every in house PC devoted to connection on purpose.

Native handling of EthernetIP protocol is used for communication with Allen Bradley PLCs.

TO “MANAGE” PROBLEM SOLVING11

HELP YOURSELF • ALARM AND DIAGNOSTIC(diagnostics and alarm messages more and more detailed)

TCO APPROACH

• Increase performance and reduce downtimes

• Learning by doing• Money saving

TO “MANAGE” PROBLEM SOLVING12

• TROUBLESHOOTING • PREVENTIVE MAINTENANCE(animated maintenance for part life cycle)

TO “MANAGE” PROBLEM SOLVING13

• Animation videos (on tablet)

• Spare parts indentification with interactive catalogues (on tablet)

TO “MANAGE” PROBLEM SOLVING14

LET ME HELP YOU by remote assistance:• eWon• Cameras• Smart glasses

At factory site

In house

Cavanna Packaging Group

Thank you for your attention!

© 2015 Cavanna Packaging Group - Integrated Flow Wrapping Systems - www.cavanna.com

Service Division