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    Shafting and Associated Parts

    When a man has a vision, he cannot get the power from the vision until he has

    performed it on the Earth for the people to see.

    Black Elk, Oglala Sioux visionary, as told to John Niedhart.

    Image: A crankshaft from an automotive diesel engine.

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    Shaft Assembly

    Figure 11.1 Shaft Assembly.

    (a) Shaft with two bearings at

    A and B and two gears with

    resulting forcesP1andP2;

    (b) free-body diagram of

    torque and forces resulting

    from assembly drawing; (c)

    moment diagram in x-z and

    x-y planes; (d) torque

    diagram.

    Text Reference: Figure 11.1, page 425

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    Example 11.1

    Figure 11.2 Illustration used in Example11.1. (a) Chain drive assembly; (b) free-

    body diagram of forces; (c) bending

    moment diagram.

    Text Reference: Figure 11.2, page 427

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    Example 11.2

    Figure 11.3 Figures used in Example 11.2. (a) Assembly drawing; (b)

    free-body diagram.

    Text Reference: Figure 11.3, page 430

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    Example 11.2 (cont.)

    Figure 11.3 Figures used in

    Example 11.2. (c) moment

    diagram in x-y plane; (d)

    moment diagram in x-z

    plane; (e) torque diagram.

    Text Reference: Figure 11.3, page 430

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    Fluctuating Stresses on

    Shaft

    Figure 11.4 Fluctuating normal and

    shear stresses acting on shaft. (a)

    Stresses acting on rectangular

    element; (b) stresses acting on

    oblique plane at angle .

    Text Reference: Figure 11.4, page 432

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    Soderberg Line for Shear Stress

    Figure 11.5 Soderberg line for shear stress.

    Text Reference: Figure 11.5, page 433

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    Illustration of Eq. (11.29)

    Figure 11.6 Illustration of relationship given in Eq. (11.29).

    Text Reference: Figure 11.6, page 434

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    Example 11.4

    Figure 11.7 Section of shaft used in Example 11.4.

    Text Reference: Figure 11.7, page 438

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    Single Spring-Mass System

    Figure 11.8

    Text Reference: Figure 11.8, page 440

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    Example 11.5

    Figure 11.9 Simply supported shaft arrangement used in

    Example 11.5.

    Text Reference: Figure 11.9, page 443

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    Flat Key Assembly

    Figure 11.10 Flat key assembly. (a) Cross-

    sectional view of assembly of shaft, hub,

    and key; (b) three-dimensional view of flatkey.

    Text Reference: Figure 11.10, page 445

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    Flywheel on Shaft

    Figure 11.11 Flywheel with driving (mean) torque Tmand load

    torque Tl.

    Text Reference: Figure 11.11, page 448

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    Coefficient of Fluctuation

    Type of equipment Cf

    Crushing machineryElectrical machineryElectrical machinery, direct drivenEngines with belt transmissionFlour milling machineryGear wheel transmission

    Hammering machineryMachine toolsPaper-making machineryPumping machineryShearing machinerySpinning machineryTextile machinery

    0.2000.0030.0020.0300.0200.020

    0.2000.0300.025

    0.030-0.0500.030-0.0500.010-0.020

    0.025

    Table 11.1 Coefficient of fluctuation for various types of equipment [Adapted from

    Kents Mechanical Engineers Handbook (1969).]

    Text Reference: Table 11.1, page 450

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    Example 11.7

    Figure 11.12 Load or output torque cariation for one cycle used

    in Example 11.7.

    Text Reference: Figure 11.12, page 451

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    Materials for Flywheels

    Material

    Performanceindex, Mf,

    kJ/kg Co mment

    Ceramics 200-2000(compression only)

    Brittle and weak in tension.Eliminate.

    Composites: CFRPa

    GFRPb

    200-500

    100-400

    The best performance. A goodchoiceAlmost as good as CFRP andcheaper . Excellent choice.

    Beryllium 300 Good but expensive, difficultto work, and toxic.

    High strength steelHigh strength aluminumHigh strength magnesium alloysTitanium alloys

    100-200100-200100-200100-200

    All about equal inperformance. Steal and AL-alloys cheaper than Mg and Tialloys.

    Lead alloysCast Iron

    38-10

    High density makes these agood (and traditional) selectionwhen performance is velocitylimites, not strength limited.

    aCeramic-fiber reinforced polymer

    Graphite-fiber reinforced polymer

    Table 11.2 Materials for flywheels. [Adapted from Ashby (1992).]

    Text Reference: Table 11.2, page 455

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    Punch Press

    Figure 11.13 Punch Press

    Text Reference: Figure 11.13, page 457

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    Torque Requirements of Press

    Figure 11.14 Torque requirements of mechanical power press. (TDC=top

    dead center, BDC=bottom dead center.)

    Text Reference: Figure 11.14, page 457

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    JENIS POROS

    POROS BEBAN :

    Beban Tetap dan Beban Berputar

    Jenis Pembebanan : lenturan dan geseran

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    POROS TRANSMISI

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    Perhitungan Kekuatan poros :

    Perhitungan kekuatan terhadap lenturan

    Perhitungan kekuatan terhadap tekanan

    bidang antara tap dan bantalan

    Perhitungan kekuatan terhadap penyaluran

    panas

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    Perhitungan terhadap lenturan :

    MOMEN INERTIA (I) d

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    MOMEN INERTIA (I) dan

    MOMEN TAHANAN BENDING (Wb)

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    MOMEN TAHANAN POLAR

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