Pom Presentation 5s

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    5 5- -S in Manufacturing S in Manufacturing Sector Sector

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    G roupG roup- - 11y Abhishek Arun - 1y Abhishek kumar singh - 2y Anita Dudi - 3y Ankit Jain - 4y Anoop Srivastava - 5y Anoop Sharma - 6y Anupam Mukherjee - 7y Apoorva Mudgal - 8y Ashutosh chandra - 9y Avnish Sharma - 10

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    C ontent :C ontent :- -

    a) What is 5-S ( History)b) Why 5-S ( Advantages)c) Tips of implementingd) Examplese) Companies follow 5-S

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    Wh at is 5 Wh at is 5- -S :S :- -

    History :- Developed by Japanese.

    It is a framework at kaizen for wellorganized shop floor

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    LIF E W ITHOUT 5LIF E W ITHOUT 5--S :S :--

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    SEIRI SEIRI ::- - ( Sorting ,( Sorting ,

    Cl earing)Cl earing)y R emoval of items that are not neededy I

    dentity needed & unneeded inventoryy Items which are not needed currently

    in use should be stored inappropriatelocation

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    SEIRI - all not needed things should be kept in oneplace

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    All unneeded tools, parts should be removed from the area

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    B efore-

    - After

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    B efore-

    - After

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    - B efore

    After -

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    SEITON SEITON: :- -( Arrange,( Arrange,

    Order l iness)Order

    l iness)y Well defined place for tools &

    equipment.y Items should be arrange in a way that

    canbe easily return to their place.

    y All cabinets & containers should belabeled.

    y Area should be organized thatproductionmaximized.

    y

    Know what, where and how to set

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    B efore-

    - After

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    B efore-

    - After

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    B efore-

    - After

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    SEISO SEISO : :- - ( Cl ean l iness,( Cl ean l iness,S h ining)S h ining)

    y Tools and machineries is kept cleanand in proper working order ; so that itis always ready to use.

    y Maintaining cleanliness should be partof daily work it should not beoccasionally activity, initiated when

    things get to messy.y Customers are impressed with a clean

    environment .y It improves morale of employees.

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    SE ISO is not this

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    B efore-

    - After

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    After

    B efore

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    SEIKETSU SEIKETSU : :- - ( (

    Standardizing)Standardizing)y B e consistent and standardizefashion.

    y Keep up the first 3-S.y Introduction of the methods to

    maintain standard.y B est current practice.y F ollow some standard like ISO.

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    Seiketsu - we all have common duties to do our part to keep all areas of theplant in

    shape- breakroom, restroom, locker area, parking lot , etc.

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    B enefits :B enefits :- - F or employees :

    1. Makes job satisfy and enjoyable2. R emoves obstacles.3. Increase efficiency and effectiveness.4. Educate co-workers.5. Improve morale.6. Provides role and responsibility.

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    B enefits :B enefits :- - F or company

    1. L ower cost and higher quality.2. L ess safety concerns.3. Improves customer satisfaction.4. Efficiency and effectiveness increase.

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    Tips of imp l ementing :Tips of imp l ementing :- -

    Dont see your 5-S initiative as a standalone effort.R equire management to set up astrong5-S enable.R equire every supervisor and

    manager to practice 5-S on daily basis.Clearly and visually define; what each

    5-S workplace should look like.

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    C ontC ont

    Include 5-S reorganization in your regular efforts.

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    Company follow 5Company follow 5- -S :S :--

    HP-

    - Toyota

    Harley DavidsonParle-G