Optimizacion de Cantidad de Nafion

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    Optimization of the amount of Nafion in multi-walled carbon

    nanotube/Nafion composites as Pt supports in gas diffusion

    electrodes for proton exchange membrane fuel cells

    Hussein Gharibi a,*, Masoumeh Javaheri a, Mehdi Kheirmand b, Rasol Abdullah Mirzaie c

    a Department of Chemistry, Faculty of Science, Tarbiat Modares University, P.O. Box 14115-175 Tehran, IranbDepartment of Chemistry, Faculty of Science, Yasouj University, Yasouj, Iranc Department of Chemistry, Faculty of Science, Shahid Rajaee University, Tehran, Iran

    a r t i c l e i n f o

    Article history:

    Received 20 June 2010

    Received in revised form

    11 August 2010

    Accepted 2 September 2010

    Available online 8 October 2010

    Keywords:

    Catalyst layer (CL)

    Gas diffusion electrode (GDE)Oxygen reduction reaction (ORR)

    Proton exchange membrane fuel cell

    (PEMFC)

    Pt support

    a b s t r a c t

    The Nafion loading in multi-walled carbon nanotube (MWCNT) composites with Nafion

    used as Pt support in the oxygen reduction reaction (ORR) has been studied. We varied the

    amount of Nafion in these composites and added a Pt loading of 0.3 mg cm2 to the catalyst

    layer. The performance of these electrodes in the ORR was measured with linear sweep

    voltammetry (LSV), electrochemical impedance spectroscopy (EIS), chronoamperometry,

    inductive coupled plasma (ICP), X-ray diffraction (XRD), transmission electron microscopy

    (TEM), and scanning electron microscopy (SEM). In addition, we compared the performance

    of the MWCNTs as Pt supports with those of the composites. Our results indicate that the

    composites are better Pt supports in comparison with MWCNT.

    Copyright 2010, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rightsreserved.

    1. Introduction

    Carbon nanotubes possess a wide variety of remarkable

    properties, most notably high electrical and thermal conduc-

    tivities, mechanical strength, and large catalytic surface areas,and thus have potential uses in a variety of power generation

    and storage devices, including proton exchange membrane

    fuel cells (PEMFCs)[1].

    Composite electrodes consisting of Pt nanoparticles sup-

    ported on multi-walled carbon nanotubes grown directly on

    carbon paper (Pt/MWCNTs/carbon paper) have previously

    been synthesized by using glacial acetic acid as a reducing

    agent [2]. Leeand Hu have successfully developed a simple but

    effective method for grafting various chemical reagents onto

    the opposite tube-ends of individual carbon nanotubes, as

    confirmed with X-ray photoelectron spectroscopy measure-

    ments. This approach could be used in the site-selective self-

    assembly of both MWCNTs and single-walled carbon nano-tubes (SWCNTs) into a large variety of novel functional

    systems with highly controllable structures and various

    applications [3,4]. Tang and Wu presented a detailed

    comparison of MWCNTs and SWCNTs in an effort to identify

    the better supporting carbon material for electrocatalysts in

    direct methanol fuel cells (DMFCs)[5,6]. Salvetat et al. found

    that the mechanical properties of nanotubes are strongly

    dependent on their structures; various types of nanotubes

    * Corresponding author.E-mail addresses:[email protected],[email protected](H. Gharibi).

    A v a i l a b l e a t w w w . s c i e n c e d i r e c t . c o m

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m/ l o c a t e / h e

    i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 1 3 3 2 5 e1 3 3 3 4

    0360-3199/$ e see front matter Copyright 2010, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

    doi:10.1016/j.ijhydene.2010.09.008

    mailto:[email protected]:[email protected]://www.sciencedirect.com/http://www.elsevier.com/locate/hehttp://dx.doi.org/10.1016/j.ijhydene.2010.09.008http://dx.doi.org/10.1016/j.ijhydene.2010.09.008http://dx.doi.org/10.1016/j.ijhydene.2010.09.008http://dx.doi.org/10.1016/j.ijhydene.2010.09.008http://dx.doi.org/10.1016/j.ijhydene.2010.09.008http://dx.doi.org/10.1016/j.ijhydene.2010.09.008http://www.elsevier.com/locate/hehttp://www.sciencedirect.com/mailto:[email protected]:[email protected]
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    ionomer increases the size of the three-dimensional zone of

    catalytic activity and the platinum utilization in the electrode,

    and also helps to retain moisture and prevent membrane

    dehydration, especially at high current densities. The Nafioncontent in the electrode must be optimized to achieve high

    performance. As the platinum loading increases, the electrode

    thickness and the Nafion thickness increase, and hence the

    optimum Nafion content can depend on the platinum loading

    [23e27]. Electrodes with Pt/CNT catalysts sulfonated through

    the in situ radical polymerization of 4-styrenesulfonate have

    been found to exhibit better performance than their unsulfo-

    nated counterparts, mainly because of the easier access for

    protons and the well-dispersed distribution of the sulfonated

    Pt/CNT catalysts; thus sulfonation improves performance and

    reduces the cost of Pt/CNT-based PEMFCs. A half-MEA with an

    active area of 1.0 cm 1.0 cm was fabricated by employing

    a Nafion 115 membrane and an in-house CNT-based gasdiffusion electrode (GDE) with a platinum loading of approx.

    0.05 mg cm2; Nafion electrolytes were not used [28]. In

    a previous study [29,30], we prepared a catalyst layer con-

    taining a PANIeNafion composite.

    In this paper, we introduce a new method for the prepa-

    ration of MWCNT/Nafion composites, and our results with

    this method are compared with those of other methods. The

    main distinguishing feature of this method is in the timing of

    the addition of the Nafion solution to the MWCNTs. The

    effects of varying the Nafion loading in the catalyst layer on

    the electrode performance and the Pt surface area were

    investigated; for this purpose we fabricated four electrodes

    with different amounts of Nafion (0.5, 0.75, 1, and1.25mgcm2). The performance of these electrodes in the ORR

    was compared with that of an electrode with MWCNTs as a Pt

    support and a Nafion loading of 1 mg cm2. Furthermore, the

    electrodes were characterized with cyclic voltammetry (CV),

    linear sweep voltammetry (LSV), electrochemical impedance

    spectroscopy (EIS), chronoamperometry, scanning electron

    microscopy (SEM), transmission electron microscopy (TEM),

    and X-ray diffraction (XRD). The new method was found to

    result in better performance and lower resistance.

    2. Experimental

    2.1. Composite preparation

    In this research, we fabricated four composites with various

    amounts of Nafion. Since MWCNTs are chemically inert, the

    MWCNTs (20e30 nm Aldrich) were functionalized by pre-

    treatment with 70% nitric acid in order to introduce surface

    oxides before preparation of the composites[3,4,15,18]. In our

    Fig. 4 e XRD patterns of GDE1, GDE2, GDE3, GDE4, and GDE5.

    Fig. 5e Cyclic voltammetry curves for the GDEs for a scan

    rate of 50 mV sL1.

    Fig. 6 e IeVcurves of the GDEs in the ORR for a scan rate of

    1 mV sL1 at 25 C.

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    study, the MWCNTs were refluxed under constant agitation at

    120 C in concentrated nitric acid for 12 h. The solid phase was

    removed by filtration and washed with distilled water, and the

    recovered functionalized MWCNTs were then dried at 80 C

    for 12 h.

    The composites were prepared from the dried samples and

    Nafion solution (5% from Aldrich). Mixtures of functionalized

    MWCNTs and various amounts of Nafion solution in 2-prop-anol (Merck), water, and glycerol (Merck) were sonicated for

    20 min with a sonicator (Misonix model S-3000) to prepare

    homogeneous suspensions; these suspensions were dried at

    70 C.

    Four MWCN/Nafion composites were prepared, each con-

    taining a different amount of Nafion. The resulting electrodes

    contained 0.5, 0.75, 1, and 1.25 mg cm2 of Nafion in the

    catalyst layer and were named GDE1, GDE2, GDE3, and GDE4,

    respectively.

    2.2. Preparation of Pt/MWCNT and Pt/composite

    (Nafione

    MWCNT)

    In this step, Pt was deposited on the MWCNT/Nafion

    composites. One additional electrode named GDE5 in which Pt

    was deposited on functionalized MWCNTs was prepared.

    The MWCNT/Nafion composites for GDE1eGDE4 and the

    functionalized MWCNTs for GDE5 were vigorously mixed with

    H2PtCl6 solution in a 2-propanol (Merck) and water (1:3 v/v)

    solvent mixture at 50 C for 6 h. These suspensions were then

    heated to 80 C, and the pH of each suspension was adjusted

    to 8.5 with a 0.5 M Na2CO3solution. An abundant amount of

    sodium formate (HCOONa) [Merck] was added to perform

    a chemical reduction for 2 h. Each suspension was then

    filtered, washed, and dried at 90 C for 4 h. Our ICP results

    indicated that the samples contained 6.7 wt.% Pt, and so GDEs

    could be prepared from the Pt/functionalized MWCNTs and

    the Pt/MWCNT/Nafion composites.

    2.3. Fabrication of the GDEs

    For the diffusion layer, a mixture of 30 wt.% PTFE and 70 wt.%

    Vulcan in 2-propanol (Merck), water, and glycerol (Merck) was

    sonicated for 20 min with a sonicator (Misonix model S-3000)

    to produce a homogeneous suspension. The suspension was

    rolled onto the carbon paper (TGPH-0120T) (Toray), and the

    electrode was dried in air at 120 C for 1 h and then finally

    sintered at 340 C for 30 min. The loading of Nafion in the

    diffusion layer was fixed at 1 mg cm2 [31,32].

    To prepare the catalyst layers in GDE1eGDE4, a homoge-

    neous suspension containing the desired amounts of the

    Pt-MWCNT/Nafion composite (6.7 wt.%), glycerol (Merck),2-propanol (Merck), and water was sonicated for 20 min. This

    suspension was rolled onto the diffusion layer; the electrode

    was then dried at 40 C for 30 min and then at 80 C for 30 min.

    The Pt loading was 0.3 mg cm2.

    To prepare the catalyst layer of GDE5, a homogeneous

    suspension containing the desired amounts of Pt/MWCNT

    (6.7 wt.%), Nafion solution (5% from Aldrich) in glycerol,

    2-propanol, water, and glycerol was sonicated for 20 min. This

    suspension was rolled onto the diffusion layer; the electrode

    was dried at 40 C for 30 min and then at 80 C for 30 min. The

    Pt loading was 0.3 mg cm2.

    2.4. Electrochemical measurements

    An EG&G Princeton Applied Research Model 273A instrument

    was used to determine the electrochemical properties of the

    electrodes. The performances of the porous GDEs (geometric

    exposed area 1 cm2) in the reduction of oxygen were investi-

    gatedin2MH2SO4. All measurements were performed at 25 C

    in a conventional three-electrode cell, with O2 flowing at

    50 mL min1. The GDEs were mounted into a Teflon holder

    that contains a pyrolytic graphite disk as a current collector

    and has provision for feeding oxygen from the back of the

    Fig. 7 e Graphical representation of the Nafion ionomer

    position in catalyst layer.

    Fig. 8 e Chronoamperograms of the GDEs in the presence

    of O2, E [0.4 V vs. Ag/AgCl, at 25 C, not stirred the

    solution.

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    electrode. A large area platinum flat electrode was used as

    the counter electrode. An Ag/AgCl reference electrode was

    placed close to the working electrode surface. A rotating disk

    electrode immersed in 2 M H2SO4 with a rotation rate of

    1500 rpm was used to perform cyclic voltammetry. The elec-

    trochemical cell was connected to a potentiostategalvanostat

    (EG&G Model 273A) for IeV polarization measurements and

    chronoamperometry, and to a frequency response detector(model 1025) for electrochemical impedance spectroscopy. In

    order to perform a quantitative evaluation of resistance

    against the ORR, the AC impedance method was used. In the

    Nyquist plot of the semicircle diameter,Rpis the polarization

    resistance and the sum of the electrode and electrolyte

    resistance that was subtracted for these GDEs. The polariza-

    tion resistance is the sum of two terms: the charge transfer

    and diffusion resistances. Impedance measurement was

    investigated in 0.4 V vs. Ag/AgCl potential for obtaining Rp.

    This potential is in ohmic resistance region. The AC potential

    amplitude was 5 mV, and the frequency range was

    10 kHze0.1 Hz. We used impedance measurements to char-

    acterize the ionic resistances of the electrodes. At lowfrequencies, a Warburg-like response (45 slope) is observed,

    which indicates the occurrence of ion migration through the

    Nafion membrane and catalyst layer. The ionic resistance Rioncan be obtained from the length of the Warburg-like region

    projected onto the real impedance (Zreal) axis [33,34,35]. For

    obtainingRion, the impedance measurement has been inves-

    tigated in OCV potential and experimental complex-plane

    impedance plots (10 kHze0.1 Hz) for Argon-bathed are shown

    inFig. 3.

    2.5. Measurements of the physical properties of the

    electrodes

    A scanning electron microscope (Model XL30, Philips co.) was

    used after coating the electrodes surfaces with gold, a trans-

    mission electron microscope (TEM/STEM CM Philips 200) was

    used to produce the TEM images, and XRD analysis was

    carried out for the catalysts by using an XPERT MPD Philips

    diffractometer with a Cu X-ray source operating at 40 kV and

    40 mA. The XRD patterns were obtained at a scanning rate of

    1/min with a step size in the 2q scan of 0.02 in the range

    20e100.

    The amount of Pt reduced on each support was determined

    by using the inductive coupled plasma (ICP) technique (ICP-

    OES, Varian Vista-PRO, Australia); for these measurements we

    dissolved 5 mg of each sample (synthesized Pt on the

    supports) and standard samples (Pt/C 10% and 20% wt) ina mixture of hydrochloric acid and nitric acid (3/1). These

    solutions were refluxed at 70 C and then used in the ICP

    measurements.

    3. Results and discussion

    The GDEs (1e5) were prepared with different amounts of

    Nafion, as explained inExperimental sectionandTable 1. The

    results are shown inFigs. 1e16and inTable 2.

    The ICP results indicate that the Pt loading in these GDEs is

    0.3 mg cm2 (Fig. 1).

    As mentioned above, there are three participants in elec-

    trochemical reactions: gases, electrons, and protons. The

    reactions can only take place on portions of the catalyst

    surface to which all three participants have access. The elec-

    trons travel through the electrically conductive solids,

    including the catalyst itself, so it is important that the catalyst

    particles are electrically connected in some way to the

    substrate. Protons travel through the ionomer, so the catalyst

    mustalso be in intimate contact with the ionomer. Finally, the

    reactant gases travel only through voids, so the electrode

    must be sufficiently porous to allow gases to travel to the

    reaction sites. At the same time, product water must be

    effectively removed or the electrode will flood and prevent

    oxygen access. The reactions take place at a three-phase

    boundary between ionomer, solid, and empty space[32].

    3.1. AC impedance spectroscopy

    To gain more information about the GDEs (GDE1eGDE5), the

    a.c. impedance spectrum of each electrode was obtained. The

    Fig. 9e SEM image of the catalyst layer of GDE1

    (0.5 mg cmL2 Nafion in a MWCNT/Nafion composite) at

    a magnification of 15,0003.

    Fig. 10e SEM image of the catalyst layer of GDE2

    (0.75 mg cmL2 Nafion in a MWCNT/Nafion composite) at

    a magnification of 15,0003.

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    resulting data were obtained at 400 mV vs. Ag/AgCl saturated

    with KCl, and were plotted in the Nyquist representation. The

    polarization resistance Rp was found to be lower for GDE3,

    which contains 1 mg cm2 Nafion in the catalyst layer, than

    for the other GDEs. Although the impedance spectra have

    similar semi-circularshapes, the diameters of the semi-circles

    differ significantly. As shown in Fig. 2, theresistancesof GDE1,

    GDE2, and GDE4 are too high in comparison with those of theother electrodes. When the amount of Nafion in the GDEs is

    increased from 0.5 to 0.75, the resistance of the electrode

    decreases. However, upon an additional increase in the

    amount of Nafion, a high resistance is observed, i.e., in GDE4.

    The high resistance of this electrode is due to an excess of

    Nafion in the catalyst layer. Therefore, we should optimize the

    amount of Nafion in the GDEs. One approach is to suggest that

    the optimum value of the amount of Nafion arises for the GDE

    with the lowest resistance, so GDE3 is then the best electrode.

    In the case of GDE5, the ionomer blocks the catalyst sites, so

    the resistance of electrode GDE5 is higher than that of GDE3.

    The ionic resistance or proton transport of each GDE was

    determined by using a half-cell assembly in a conventionalthree-electrode system; the working electrode contained

    carbon paper, MPL, catalyst layer, and a Nafion 112

    membrane. The results are shown inFig. 3andTable 2: GDE3

    has the lowest ionic resistance, which is attributed to its

    optimum three-phase zone.

    3.2. XRD pattern of platinum

    Fig. 4 shows the XRD patterns of the Pt/MWCNT and Pt-

    MWCNT/Nafion composite nanocatalysts. The peak at

    2q 26.5 corresponds to the (002) planes of the graphitized

    MWCNTs and the peaks at 2q 39.8

    , 67.5

    , and 46.2

    areassociated with the (111), (220), and (200) planes of fcc (face

    centered cubic) Pt, respectively. These results indicate that Pt

    has been successfully reduced. The average sizes of the Pt

    particles were calculated from the line broadening of the (111)

    peak by using the Scherrer equation after background

    subtraction and found to be 0.76, 3.57, 3.59, 1.64, and 0.75 nm

    for the five samples, respectively (Table 2).

    d 0:9lB2qcosq

    (1)

    wheredis the average particle size, lis the wavelength of the

    X-ray (1.54056 A), q is the angle at the maximum of the peak,

    andB2qis the width of the peak at half-height. This variation

    in the crystal size of Pt arises because the support of Pt in each

    sample is different.These results show that Nafion plays an important role

    during the synthesis and that varying the concentration of

    Nafion has someinfluence on the formation of the Pt particles,

    i.e., the concentration of Nafion influences the reduction of

    platinum on the surface of the MWCNTs. In the preparation of

    GDE5, the Pt nuclei grew as soon as the reducing agents,

    sodium formate (HCOONa), was added to the mixture, i.e.,

    before they were covered with Nafion. This growth resulted in

    the inferior performance of GDE5 in comparison with those of

    GDE2 and GDE3 since some of its Pt particles were masked by

    Nafion, which was added to this mixture after the coating of

    Pt onto the MWCNT support. Since the Pt particles are covered

    with Nafion, the concentration of exposed Pt on the surfaceof the MWCNT support is reduced; therefore, the performance

    of GDE5 decreases. This conclusion is verified by the XRD

    pattern for GDE3 (seeFig. 4).

    3.3. Electroactive surface area (EAS)

    The cyclic voltammograms for GDEl, GDE2, GDE3, GDE4, and

    GDE5 are shown inFig. 5. The coulombic charge for hydrogen

    desorption was used to calculate the electroactive surface

    area (EAS) of each electrode (Table 2)[36]:

    EAS Qh0:21 Pt (2)

    where Qh is the charge forhydrogen desorption (mC cm2)and

    [Pt] is the platinum loading (mg cm2) and 0.21 (mC cm2) is

    the charge required to oxidize a monolayer of H2on bright Pt.

    The roughness factor (Rf) can then be calculated by using the

    following equation:

    Fig. 11e SEM image of the catalyst layer of GDE3

    (1 mg cmL2 Nafion in a MWCNT/Nafion composite) at

    a magnification of 15,0003.

    Fig. 12e SEM image of the catalyst layer of GDE4

    (1.25 mg cmL2 Nafion in a MWCNT/Nafion composite) at

    a magnification of 15,0003.

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    3.5. Chronoamperometry

    The diffusion coefficients of O2in the GDEs were determined

    with chronoamperometry. For large electrodes, the informa-

    tion obtained was limited by the Cottrellian decay with time.

    According to Winlove et al. [38], the time window for these

    experiments follows the relation 1 > s1/2 > 0.5, where s isa dimensionless parameter equal to 4Dt/r2. The Cottrell [39]

    equation is:

    i nFAD=pt1=2C) (6)

    where i is the limiting current (mA), n the number of electrons,

    Fis the Faraday constant (96485 C mol1),Ais the surface area

    of the electrode (cm2),Dis the diffusion coefficient (cm2 s1),t

    is the time (s), and C*is the concentration of the reactant.

    The highest value of the permeability (D1/2 C*) was

    obtained for GDE3 (Fig. 8andTable 2). This result is consistent

    with the enhancement of the diffusion of oxygen in the

    reaction layer of this MWCNT/Nafion composite due to its

    optimum level of Nafion.

    3.6. SEM and TEM results

    The electrode layer is composed of Pt agglomerates and

    a Nafion film. The catalytic layer usually has a dual pore

    distribution: micro pores are present in the agglomerates,

    and macro pores are located between the agglomerates. The

    Nafion is likely to be localized in the macro pores in contact

    with the Pt agglomerates. A further complication arises

    because reactant diffusion does not often occur in the

    gaseous phase through the electrode; instead, the reactant

    dissolves in the electrolyte and then diffuses into the solu-

    tion. In this model, we expect that the reaction of oxygen

    (electro-reduction) is controlled by the following transport

    processes: (1) oxygen diffusion into the pore space of the

    electrode and dissolution into Nafion; (2) oxygen diffusion

    through the Nafion layer; and (3) proton transfer in the

    Nafion layer. We carefully controlled the fabrication process

    to prevent the effect of fabrication process on the Pt

    morphology. We emphasize that the loading of Nafion varies

    in the GDEs (GDE1eGDE4), which means that the

    morphology of the reduced Pt particles will vary from

    support to support, as shown by the XRD results ( Fig. 4).

    Fig. 15e TEM image of the catalyst layer of GDE3

    (1 mg cmL2 Nafion in a MWCNT/Nafion composite).

    Fig. 16e TEM image of the catalyst layer of GDE5

    (1 mg cmL2 Nafion).

    Table 2 e Tafel slopes, current densities, permeabilities, charge transfer resistances, ionic resistances, electroactive surfaceareas, and roughness factors of the GDEs.

    GDE b(mV dec1)

    i 104

    at 0.9 V (A cm2)(D1/2 C*) 109

    (mol cm2 s1/2)EAS

    (m2 g1)Rf Rp( ohm) Rion/3 (ohm) d(nm)

    1 71 11.3 11.9 15.4 51 1.4 66.7 0.76

    2 73 15.1 28.0 39.7 132 1.2 10.9 3.57

    3 70 16.8 32.1 44.1 147 0.8 5.3 3.59

    4 86 10.4 11.5 22.4 74 1.3 64.6 1.64

    5 75 13.7 24.0 36.6 122 1.3 31.0 0.75

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    Therefore, a low Nafion content (less than 0.75 mg cm2) is

    not desirable since good contact between the catalyst, elec-

    trolyte, and reagents is reduced; without such contact the

    integrity of the catalyst layer and the membrane, and the

    proton conductivity are insufficient. At high ionomer load-

    ings (1.25 mg cm2, GDE4), the proton conductivity is

    enhanced, but the catalyst active area is then expected to be

    limited (Table 2) by the formation of a thick Nafion layer onthe catalyst surface, which then reduces the electro-

    conductivity of the Pt layer. We also note that the mechan-

    ical integrity of the catalyst layer is insufficient for Nafion

    contents below 0.75 mg cm2, which means that the incor-

    porated Nafion cannot properly bind the catalyst particles.

    At a Nafion content of 1.25 mg cm2, as in GDE4 which

    exhibits reduced performance, the thick Nafion layer

    reduces the catalyst active area in spite of the enhanced

    proton conductivity in the catalyst layer. On the basis of our

    results, a Nafion content of 1 mg cm2 (GDE3) optimizes

    proton transfer within the catalyst layer without limiting

    oxygen diffusion.Figs. 9e13show that the number and size

    of the pores are different in each catalyst. Thus the numberand the size of the pores in GDE3 have optimum values,

    which improve its performance in the ORR. As we expected,

    Fig. 13shows that the Pt/MWCNT surface is covered by the

    Nafion ionomer; this means that some active sites are

    blocked and the performance of GDE5 in the ORR is inferior

    to that of GDE3.

    TEM images of GDE2, GDE3, and GDE5 are shown in Figs.

    14e16; these images confirm the details of the above

    discussion.

    4. Conclusion

    The influence of the Nafion loading in the catalyst layer

    on electrode performance was studied; four different

    GDEs were prepared by using MWCNT-Nafion composites

    (with varying amounts of Nafion) as Pt supports, and the

    performances of these GDEs and of Pt/MWCNT were

    compared.

    A simple, fast, and energy-efficient method for the prepa-

    ration of Pt/MWCNTeNafion composites and Pt/MWCNT

    catalysts with high electrocatalytic activity was developed.

    We have shown that thetiming of the addition of Nafion to the

    catalyst layer is very important and prepared an electrode

    (GDE3) that exhibits excellent performance in the ORR. Our

    XRD results indicate that the Pt particles were reducedsuccessfully onto the MWCNT-Nafion composites and onto

    the MWCNTs, and that the particle sizes were in the range

    0.75e3.59 nm. The results for the electrochemical parameters,

    such as the current density at 0.9 V, the polarization resis-

    tance, and the permeability, indicate that the coating of Pt

    with the optimized content of Nafion (namely the GDE3

    MWCNT-Nafion composite) exhibits better performance in

    the ORR than Pt on MWCNTs and the other electrodes (GDE1,

    GDE2, GDE4). The superior performance of this electrode can

    be attributedto better reactant accessibility to the three-phase

    zone. The present technique can be used as a general method

    for the preparation of supported metal particles from metal

    precursors.

    Appendix. Nomenclature

    A geometricarea of electrode

    b Tafel slope

    B2q width of the peak at half-height

    C* concentration of the reactantd average particle size

    D diffusion coefficient

    D1/2 C*permeability

    EAS electroactive surface area

    Eeq open-circuit voltage

    F Faraday constant

    i current density

    io exchange current density

    MEA membrane electrode assembly

    MPL micro pore layer

    n number of electrons

    OCV open-circuit voltage

    Rp polarization resistanceRf roughness factor

    S catalyst surface area

    t time

    h over-potential

    q angle at the maximum of the peak

    l wavelength of the X-ray

    r density

    r e f e r e n c e s

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