MaterialsInMedicine2013 Sandra Alcaraz

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    In vitro bioactivity, cytocompatibility, and antibiotic releaseprofile of gentamicin sulfate-loaded borate bioactive glass/chitosan

    composites

    Xu Cui Yifei Gu Le Li Hui Wang

    Zhongping Xie Shihua Luo Nai Zhou

    Wenhai Huang Mohamed N. Rahaman

    Received: 4 January 2013 / Accepted: 17 June 2013/ Published online: 3 July 2013

    Springer Science+Business Media New York 2013

    Abstract Borate bioactive glass-based composites have

    been attracting interest recently as an osteoconductive car-rier material for local antibiotic delivery. In the present

    study, composites composed of borate bioactive glass par-

    ticles bonded with a chitosan matrix were prepared and

    evaluated in vitro as a carrier for gentamicin sulfate. The

    bioactivity, degradation, drug release profile, and compres-

    sive strength of the composite carrier system were studied as

    a function of immersion time in phosphate-buffered saline at

    37 C. The cytocompatibility of the gentamicin sulfate-

    loaded composite carrier was evaluated using assays of cell

    proliferation and alkaline phosphatase activity of osteogenic

    MC3T3-E1 cells. Sustained release of gentamicin sulfate

    occurred over *28 days in PBS, while the bioactive glass

    converted continuously to hydroxyapatite. The compressive

    strength of the composite loaded with gentamicin sulfate

    decreased from the as-fabricated value of 24 3 MPa to

    *8 MPa after immersion for 14 days in PBS. Extracts of

    the soluble ionic products of the borate glass/chitosan

    composites enhanced the proliferation and alkaline phos-

    phatase activity of MC3T3-E1 cells. These results indicate

    that the gentamicin sulfate-loaded composite composed of

    chitosan-bonded borate bioactive glass particles could be

    useful clinically as an osteoconductive carrier material for

    treating bone infection.

    1 Introduction

    Bacterial infection is a serious complication in orthopedic

    surgery. The reported rate of infection varies from *1 %

    for total joint replacement to *23 % for open factures.

    The incidence of bacterial infection is expected to increase

    with the increasing use of orthopedic fixation devices and

    total joint replacement surgeries [1]. Current treatments

    such as prolonged systemic antibiotic therapy and surgical

    intervention have limitations [2, 3]. In systemic antibiotic

    therapy, the drug concentration in the blood can often

    increase rapidly up to a peak value soon after administra-

    tion and then decrease rapidly thereafter. As a result, some

    drugs can be toxic at their peak values and ineffective

    below a threshold level in the blood [4]. Surgical removal

    of infected implants that are secured to bone results in

    skeletal deficiency and attendant difficulty in subsequent

    reconstruction. The current care for infected joint implants

    involves prolonged antibiotic delivery, two major opera-

    tions, and morbidity.

    Local delivery of high doses of antibiotics is desirable in

    treating bone infections [5]. High local concentrations of

    antibiotics can facilitate the delivery of antibiotics by dif-

    fusion to avascular areas that are inaccessible by systemic

    antibiotic. In some cases, infecting organisms that are

    resistant to drug concentrations achieved by systemic

    antibiotics are susceptible to the higher drug concentrations

    provided by local antibiotic delivery. An ideal system for

    local delivery of antibiotics should provide controlled

    delivery of higher concentrations of antibiotics to the site

    of infection and yet minimize the risks of systemic toxicity

    X. Cui

    Y. Gu

    L. Li

    H. Wang

    N. Zhou

    W. Huang (&)Institute of Bioengineering and Information Technology

    Materials, Tongji University, Shanghai 200092, China

    e-mail: [email protected]; [email protected]

    Z. Xie S. Luo

    Department of Orthopaedic Surgery, Shanghai Sixth Peoples

    Hospital, Jiaotong University, Shanghai 200233, China

    M. N. Rahaman

    Department of Materials Science and Engineering, Center for

    Bone and Tissue Repair and Regeneration, Missouri University

    of Science and Technology, Rolla, MO 65409, USA

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    DOI 10.1007/s10856-013-4996-0

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    associated with traditional methods of intravenous deliv-

    ery. The delivery system should be bioresorbable or bio-

    degradable to avoid the need for a second operation to

    remove a non-degradable carrier. At the same time, the

    delivery system should also provide a matrix for supporting

    bone regeneration [6]. This is particularly advantageous in

    osteomyelitis associated with infected prosthetic implants

    in which bone loss is inevitable, when well-fixed, infectedmetal implants are removed.

    Two widely used methods for local delivery of antibi-

    otics involve antibiotic-loaded poly(methyl methacrylate)

    (PMMA) cement and collagen sponge. However, PMMA is

    not biodegradable and it can present a surface on which

    secondary bacterial infection can occur. PMMA spacers

    used to treat deep implant infections must be removed after

    resolution of the infection, which requires a second sur-

    gery. Collagen sponge is biodegradable and has other

    advantages over PMMA cement. However, concerns have

    been expressed about the suitability of collagen sponge

    because of its reported rapid antibiotic release rate [7].Synthetic biodegradable polymers such as poly(lactic acid)

    (PLA), poly(glycolic acid) (PGA), and their copolymers

    (PLGA) have been studied as carrier materials because

    they can provide more controllable antibiotic release rates.

    However, these polymers are not bioactive, and they lack

    the ability to form a strong bond to living bone [8].

    As a drug delivery system, bioactive glass can provide

    several attractive properties in the treatment of bone

    infection [9, 10]. In vivo, bioactive glass converts to

    hydroxyapatite (HA), the mineral constituent of bone, and

    bonds firmly with hard and soft tissues [11,12]. Bioactive

    glass heals to host bone, and is osteoconductive as well as

    osteoinductive. During its conversion to HA, bioactive

    glass releases ions (e.g., calcium ions) and soluble silica

    that promote osteogenesis and activate osteogenic gene

    expression [1315]. Bioactive glass has been successfully

    applied in orthopedic surgery and dentistry, mainly for

    repairing osseous, cystic, and periodontal defects, as well

    as tumors and other lesions after resection in the appen-

    dicular skeleton [16].

    One of the more recently studied carriers is borate

    bioactive glass [1, 10, 17]. Borate glass differs from the

    more widely researched silicate bioactive glasses (such as

    45S5 glass) in that the glass network is based on B2O3instead of SiO2. Some borate glasses show excellent bio-

    active, biodegradable, and osteoconductive properties for

    biomedical applications [1720], and they can degrade

    more completely when compared to silicate bioactive

    glasses [21, 22]. Porous three-dimensional (3D) scaffolds

    of borate bioactive glasses have shown the capacity to

    support the proliferation of osteogenic MLO-A5 cells

    in vitro, tissue infiltration in a rat subcutaneous implanta-

    tion model in vivo, and bone regeneration in rat calvarial

    defects [10, 23, 24]. Those results indicated that borate

    bioactive glass scaffolds could serve as a substrate for the

    repair and regeneration of bone defects.

    Chitosan, a polymerized D-glucosamine polysaccharide,

    has been attracting increasing interest for biomedical

    applications. It can serve as a carrier for drugs and anti-

    biotics with the additional benefit of antibacterial and

    antifungal activity [25]. Drug elution from chitosans can becontrolled by the amount of crosslinking, the size of the

    implant, and the drug loading. Chitosan can also be used as

    a matrix phase of composite carriers to optimize the drug

    elution characteristics of carrier materials.

    The objective of this study was to create composites of

    borate bioactive glass particles bonded with a chitosan

    matrix and to evaluate their ability to serve as a carrier for

    controlled delivery of gentamicin sulfate, a wide spectrum

    antibiotic used in the treatment of osteomyelitis [26, 27].

    The composite carrier combined the bioactive and osteo-

    conductive properties of the borate glass phase for bone

    regeneration with the drug eluting properties of the chito-san matrix for sustained release of the antibiotic for curing

    bone infection. The bioactivity, cytocompatibility, com-

    pressive strength, and drug release profile of the composite

    carriers were investigated in vitro.

    2 Materials and methods

    2.1 Fabrication of borate bioactive glass/chitosan

    composites

    Borate bioactive glass (BG) was prepared by mixing the

    required amounts of Na2CO3, K2CO3, MgCO3, CaCO3,

    H3BO3, and NaH2PO4 (analytical grade; Sinopharm

    Chemical Reagent Co., Ltd. China), and melting the mix-

    ture in a platinum crucible for *2 h at 1,250 C. The melt

    was quenched between cold steel plates, and the resulting

    glass frits were crushed, ground, and sieved to give parti-

    cles of size\50 lm. The composition of the borate BG (in

    mol%) was 6Na2O8K2O8MgO22CaO54B2O32P2O5.

    A setting liquid composed of chitosan (98 % deacety-

    lated), citric acid, and glucose was used to bond the BG

    particles to form a composite carrier material. (The ana-

    lytical grade chemicals were purchased from Sinopharm

    Chemical Reagent Co. Ltd., China). The ratio of chitosan,

    citric acid, and glucose in the solution was 1:10:20 by

    weight. The mixture was stirred continuously for 2 h at

    room temperature to achieve a homogeneous solution.

    In the preparation of the composite carrier, BG particles

    (1 g), setting liquid (0.3 ml), and gentamicin sulfate pow-

    der (64 mg) were mixed using an agate mortar and pestle to

    achieve a homogeneous mixture. Then the mixture was

    filled into a cylindrical polyethylene mold (4.7 mm in

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    diameter 9 3.5 mm) and allowed to harden for 30 min.

    The pellets were removed, and dried for 24 h at room

    temperature for subsequent use. Pellets composed of BG

    particles bonded with the setting liquid but without gen-

    tamicin sulfate were prepared using a similar procedure,

    and served as control samples.

    For comparison, pellets of calcium sulfate (CaSO4)

    loaded with gentamicin sulfate were also prepared andevaluated. Calcium sulfate was used because it is an

    inorganic carrier that is used clinically. The amount of

    gentamicin sulfate loaded into the calcium sulfate was the

    same as that for the BG/chitosan composites, and the

    gentamicin sulfate-loaded calcium sulfate pellets were

    prepared by using a solution of sodium chloride as the

    setting liquid.

    2.2 Degradation and bioactivity of bioactive glass/

    chitosan composites

    The degradation of the BG/chitosan composites with andwithout gentamicin sulfate was studied by measuring the

    weight loss of the pellets and the pH of the solution as a

    function of immersion time (up to 90 days) in phosphate-

    buffered saline (PBS). Four pellets from each group were

    together immersed in 10 ml PBS (starting pH = 7.27.4;

    PO43- concentration = 0.06 M) in sterile polyethylene

    containers at 37 C. The weight loss was measured after

    removing the pellets from the PBS, washing them with

    deionized water, and drying at 90 C, while the pH of the

    solution was measured using a pH meter (FE20; Mettler

    Toledo). The boron concentration in the PBS, resulting

    from the degradation of the BG in the composite, was

    determined using inductively-coupled plasma atomic

    emission spectroscopy (ICP-AES; Optima 2100 DV;

    USA). Four samples in each group were measured at each

    immersion time, and the results were expressed as an

    average standard deviation (sd).

    The morphology and microstructure of the BG/chitosan

    composites with and without gentamicin sulfate were

    examined before and after immersion in PBS using field

    emission scanning electron microscopy (FESEM) (Hitachi

    S-4700; Tokyo, Japan). The samples were sputter-coated

    with gold, and examined at an accelerating voltage of

    20 kV and a working distance of 13.3 mm. The presence of

    crystalline phases in the BG/chitosan samples was studied

    by X-ray diffraction (XRD) (D/max-2500VB2?/PC; Rig-

    aku, Tokyo, Japan) using graphite monochromatized Cu

    Ka radiation (k = 0.15406 nm) at a scan rate of 10/min,

    in the range 1080 2h. Compositional analysis of the

    composites was performed using Fourier transform infrared

    (FTIR) spectroscopy (Bruker EQUINOX SS/HYPE-

    RION2000; Germany). FTIR was performed in the wave-

    number range 4004,000 cm-1, on disks prepared from a

    mixture of 2 mg of the composite powder and 150 mg of

    high-purity KBr. Each sample was scanned 32 times at a

    scan rate of 0.04 cm-1.

    2.3 Compressive strength of carrier materials

    The compressive strength of the BG/chitosan composites

    with and without gentamicin sulfate and the calcium sulfatewith gentamicin sulfate was measured as a function of

    immersion time in PBS. Cylindrical samples (5 mm in

    diameter 9 10 mm) were tested at a crosshead speed of

    0.5 mm/min in a mechanical testing machine (CMT6104;

    SANS Test Machine Inc., China). For each measurement,

    five pellets from each group were together immersed in

    12.5 ml PBS) at 37 C and tested. The compressive

    strength at each immersion time was determined as an

    average sd.

    2.4 Release of gentamicin sulfate in PBS

    Four pellets each of the as-prepared BG/chitosan com-

    posite with gentamicin sulfate and the calcium sulfate with

    gentamicin sulfate were weighed, and the amount of gen-

    tamicin sulfate in each pellet was determined from the

    mass of the pellet and the composition of the starting

    mixture. Then the four pellets from each group were

    immersed in 10 ml PBS at 37 C. At selected immersion

    times, the eluting solution was removed, stored at -20 C,

    and assayed within 7 days using high performance liquid

    chromatography (HPLC). The amount of gentamicin sul-

    fate released from the four pellets in each group at each

    time point was expressed as an average sd.

    2.5 In vitro antibacterial activity assay

    S. aureus is a Gram-positive bacterium that can cause a

    wide range of suppurative infections [28]. In this study, S.

    aureus was used as a model bacterium to evaluate the

    antibacterial activity of gentamicin sulfate loaded BG/

    chitosan composite, and the BG/chitosan composite with-

    out gentamicin sulfate was used as the blank controller.

    For qualitative analysis, inhibition zone of the S. aureus

    cultured on the LB agar plates was assessed [29]. Briefly,

    S. aureus suspension (100 ml) was first spread onto the

    agar plates and the BG/chitosan composite with a diameter

    of 4.7 mm and a mass of around 80 mg were pasted onto

    the agar plate. All the samples were sterilized for 3 h

    before they were pasted. The amount of gentamicin sulfate

    in BG/chitosan composite was approximately 5 mg. The

    bacteria were then incubated at 37 C for 24 h and the

    inhibition zone for each sample on the plate was visually

    inspected. The inner and outer diameters and calculated

    diameter difference were measured.

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    2.6 Cell culture

    The osteogenic MC3T3-E1 cell line used in these experi-

    ments was provided by Shanghai 6th Hospital, China. The

    cells were cultured in a-MEM supplemented with 10 %

    fetal bovine serum (FBS) plus 100 U/ml penicillin and

    100 lg/ml streptomycin sulfate. Once 8090 % confluence

    was reached, and after they were trypsinized in 0.25 %pancreatic enzymes, cells of generation 515 were used in

    cytotoxicity studies. All cell cultures were performed at

    37 C in a humidified atmosphere of 5 % CO2.

    Upon immersion of the BG/chitosan composite carrier

    in an aqueous solution, the borate BG particles can

    degrade, releasing boron, presumably as borate (BO3)3-

    ions, and other ions, such as Na? and K? into the solution.

    The effect of the soluble ionic product of the BG/chitosan

    composite degradation on the proliferation of the MC3T3-

    E1 cells was evaluated using assays of MTT hydrolysis.

    Pellets of BG/chitosan composites with and without gen-

    tamicin sulfate were immersed in culture media for 24 and48 h, using a fixed ratio of the BG/chitosan surface area to

    the culture media volume (3 cm2/ml). At each immersion

    time, extracts were removed from the media, sterilized by

    filtering through a 0.22 lm filter, and diluted for use in

    subsequent cell culture. Extracts of culture media without

    the glass dissolution product were used as the control.

    MC3T3-E1 cells were seeded in 96-well plates a density

    of 5 9 105 cells per well in 1 ml of complete medium. The

    cells were incubated in a humidified incubator at 37 C and

    5 % CO2 atmosphere. After the cells were seeded for 4 h,

    the medium was replaced with low-serum, fresh a-MEM

    (0.5 % FBS) and synchronized for 812 h. Then extracts of

    the 24-h dissolution product of the BG/chitosan composites

    described above were added to one group of cells, while

    the 48-h dissolution product was added to another group of

    cells. In the control group, media composed of 90 %

    DMEM (Gibco-BRL; USA), 10 % FBS, 100 IU/ml pen-

    ethamate, and 100lg/ml streptomycin (all purchased from

    Gibco, USA) was incubated for 24 h at 37 C i n a

    humidified atmosphere of 5 % CO2, then stored at 4 C

    prior to use. Twelve parallel wells were used for each

    group. After incubation for a further 24 h, 20 ll of MTT

    (methyl thiazolyl tetrazolium,) solution was added to each

    well. After incubation for 4 h, the culture medium was

    removed and dimethylsulfoxide (DMSO; Sigma, USA) was

    added to dissolve the formazan and the system was mixed

    thoroughly. After adjusting to zero with the control group,

    the optical density (OD) was measured at a wavelength of

    490 nm in a BMG FLUOstar Optima plate reader.

    After the culture medium was removed, the remaining

    cells were collected and lysed with 0.2 % Triton X-100.

    Then the lysate was centrifuged for 5 min, and the super-

    natant was collected for measurement of alkaline

    phosphatase (ALP) activity. ALP activity was evaluated

    using a colorimetric assay (Alkaline Phosphatase Liqui-

    Color; Stanbio, Boerne, TX, USA) based on the hydrolysis

    of 4-nitrophenyl phosphate to 4-nitrophenol, formation of

    which is directly proportional to ALP activity. Absorbance

    was determined at 405 nm using a microplate reader (DTX

    800 Multimode Detector, Beckman Coulter, Brea, CA,

    USA). Data were normalized to the total cell protein, asmeasured using a commercial kit (DC Protein Assay Kit,

    Bio-Rad, Hercules, CA, USA) and are expressed as

    micromoles of 4-nitrophenol produced per hour per milli-

    gram of protein (lmol h-1 mg-1).

    2.7 Evaluation of cell adhesion

    MC3T3-E1 cells suspended in 5 ml medium (19 104

    fibroblasts/ml; 1 9 105 macrophages/ml) were placed on

    discs of the gentamicin sulfate-loaded BG/chitosan com-

    posite. After incubation for 7 days, the samples were

    placed in an Eppendorf vessel and fixed overnight in 2.5 %glutaraldehyde in 0.1 M sodium cacodylate buffer (pH

    7.2). After washing in the buffer and post-fixation in 1 %

    buffered osmium tetroxide for 1 h, the samples were

    dehydrated in a graded series of ethanol and embedded in

    Epon-araldite resin. Examination of the cell morphology

    was performed using SEM.

    2.8 Statistical analysis

    All data for the cell culture experiments (n = 4 or 5) are

    presented as a mean SD. Analysis for differences

    between groups was performed using one-way ANOVA.

    Differences were considered significant forP\ 0.05.

    3 Results

    3.1 Biodegradation of BG/chitosan composites

    When immersed in an aqueous solution containing phos-

    phate ions, borate BG degrades, releasing boron and the

    glass network modifiers (such as Na? and K?) into the

    solution. At the same time, Ca2? ions released from the

    glass react with phosphate ions to form an amorphous

    calcium phosphate (ACP) or HA-like material on the glass

    [21,22]. The conversion of the glass to ACP or HA results

    in a weight loss. Consequently, the weight loss of the glass

    or the concentration of boron released into the solution can

    be used to study the degradation of borate BG.

    Figure1 shows the cumulative amount of boron

    released into PBS as a function of immersion time of the

    BG/chitosan composites with and without gentamicin sul-

    fate. The boron concentration increased rapidly during the

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    first 45 days, but increased more slowly thereafter. Based

    on the total amount of boron present in the as-prepared BG/

    chitosan composites, *23 % of the boron initially present

    in the BG was released after 1 day for the BG/chitosan

    composite with gentamicin sulfate. In comparison, *33 %

    of the boron was released from the BG/chitosan composite

    without gentamicin sulfate after 1 day. After an immersion

    time of 4 days, the boron concentration released into thesolution was 29 and 40 %, respectively, for the BG/chito-

    san composites with and without gentamicin sulfate. After

    90 days, the amount of boron released was 65 and 75 %,

    respectively, for the BG/chitosan composites with and

    without gentamicin sulfate. In general, the trend in the

    boron release profile was similar for the BG/chitosan

    composites with and without gentamicin sulfate, but the

    release was slower for the composite with gentamicin

    sulfate.

    The fractional weight loss of the BG/chitosan compos-

    ites with and without gentamicin sulfate (defined as weight

    loss normalized to the original weight) (Fig. 2a) showed asimilar trend to the boron release data described above. The

    weight loss increased rapidly during the first 45 days of

    immersion and more slowly thereafter. The weight loss

    after 710 days was *35 % for both groups of composites.

    At longer times, the weight loss of the BG/chitosan com-

    posite with gentamicin sulfate was higher than the com-

    posite without gentamicin sulfate, but the difference was

    not significant.

    The pH of the PBS (starting value = 7.4) as a function

    of immersion time of the BG/chitosan composites with and

    without gentamicin sulfate is shown in Fig.2b. The pres-

    ence of the gentamicin sulfate in the composite did not

    have a significant effect on the pH of the solution. The pH

    increased rapidly during the first 45 days, and after

    reaching a maximum value of 8.68.7 after *10 days, it

    remained nearly steady at *8.5 at longer immersion times.

    When the borate BG particles alone were immersed in

    PBS, the pH was observed to increase as high as 9.6 [30].

    Presumably the presence the chitosan matrix in the com-

    posites used in this study had an effect in reducing the pH,

    which would be beneficial for reducing an inflammatoryresponse resulting from a higher alkalinity [31].

    3.2 In vitro bioactivity of BG/chitosan composites

    XRD patterns of the BG/chitosan composites with and

    without gentamicin sulfate are shown in Fig.3 after

    immersion of the composites for 20 and 90 days in PBS.

    The major peaks in the patterns corresponded to those of a

    reference HA, Ca10(PO4)6(OH)2 (JCPSD 72-1243), indi-

    cating the formation of HA-like material by reaction of the

    BG particles in the composite with PBS. The diffraction

    peaks were broad and weak in intensity (height) whencompared to those of the reference HA, which may be an

    indication that the as-formed HA had not fully crystallized

    or that the crystallite size of the HA was in the nanometer

    range, or a combination of both.

    Figure4 shows FTIR spectra of the BG/chitosan com-

    posites with and without gentamicin sulfate after immer-

    sion of the composites for 1 and 90 days in PBS. As a

    reference, the spectrum of the borate BG particles (without

    the chitosan matrix) is also shown. The spectrum of the

    borate BG was dominated by broad resonances at 600800

    and 8001,200 cm-1, attributed to the stretching vibration

    of the BO bond (BIV-O) in tetrahedral [BO4] units, and

    strong resonance at 1,2001,500 cm-1 attributed to

    stretching of BO bond (BIIIO) in trigonal [BO3] units.

    Those resonances indicated that the glass network was

    composed mainly of [BO3] and [BO4] units. In addition to

    a broad resonance 3,0003,700 cm-1 corresponding to the

    stretching and bending vibration mode of -OH, the spectra

    of the BG/chitosan composites showed the major reso-

    nances characteristic of HA. They included the m3 reso-

    nance at 1,045 cm-1 and the m1 resonance 963 cm-1

    corresponding to PO stretching, as well as m4 resonances

    at 603 and 571 cm-1 corresponding to OPO bending.

    The resonances at 1414, 1550, and 1640 cm-1 are attrib-

    uted to CO in CO32-, while the resonance at 870 cm-1

    was attributed to POH in HPO42-.

    In combination, the resonances in the FTIR spectra

    indicated the formation of a carbonate-substituted HA

    resulting from the conversion of the BG phase in PBS.

    Since the present experiments were carried out in air, it is

    likely that CO2 from the atmosphere dissolved in the

    solution, giving rise to the substitution of some CO32- in

    the HA lattice. While the substitution of (PO4)3- in the HA

    Fig. 1 Cumulative amount of boron released from borate bioactive

    glass/chitosan (BG/chitosan) composites with and without gentamicin

    sulfate (GS) as a function of immersion time of the composites in

    phosphate-buffered saline (PBS)

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    lattice by (CO3)2- is commonly observed, it has been

    reported that (CO3)2-can also substitute for OH- when the

    HA is precipitated in a solution containing (CO3)2- ions

    [21, 22]. The presence of gentamycin sulfate or chitosan

    was not observed in the FTIR spectra of the BG/chitosan

    composites with or without gentamicin sulfate, presumably

    because of the small quantity of those materials in the

    composites or the masking of low-intensity resonances of

    those materials by the HA resonances.

    SEM images of the surface of the BG/chitosan com-

    posites with and without gentamicin sulfate, as-fabricated

    and after immersion for 90 days in PBS are shown in

    Fig.5. While he surface of the as-fabricated composites

    showed some differences in microstructure (Figs.5a, b),

    the presence of the gentamicin sulfate had little effect on

    the final microstructure (Figs. 5c, f). After the ninety-day

    immersion, a layer of spherical particles was formed on the

    surface (Figs.5e, f). EDS analysis of the composites

    immersed for 90 days in PBS showed that in addition to O,

    the spherical particles consisted mainly of Ca and P

    (Fig.6). In addition, EDS spectra showed the presence of

    small quantities of Na, K, and Mg (network modifiers in

    the borate glass), presumably incorporated into the parti-

    cles during the conversion process. The Ca/P atomic ratio

    of the spherical particles as determined by EDS was

    1.62 0.02, which is close to the value (1.67) for stoi-

    chiometric HA.

    Fig. 2 aWeight loss of BG/chitosan composites with and without gentamicin sulfate (GS), and b pH of the solution as a function of immersion

    time of the composites in PBS

    Fig. 3 XRD patterns of BG/chitosan composites with and without

    gentamicin sulfate after immersion of the composites in PBS: (a, c)

    composite with gentamicin sulfate (GS) after immersion for 20 and

    90 days, respectively; (b, d) composite without gentamicin sulfate

    after immersion for 20 and 90 days, respectively

    Fig. 4 FTIR spectra of BG particles, chitosan, and BG/chitosan

    composites after immersion in PBS: (a) as-received chitosan; (b) as-

    prepared borate BG particles; (c,e) composite with gentamicin sulfate

    (GS) after immersion for 1 and 90 days, respectively; (d,f) composite

    without gentamicin sulfate after immersion for 1 and 90 days,

    respectively

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    3.3 Compressive strength of BG/chitosan composites

    The measured compressive strength of the BG/chitosan

    composites with and without gentamicin sulfate, as fabri-

    cated and after immersion of the composites for up to

    14 days in PBS is shown in Fig. 7. For comparison, the

    data for calcium sulfate loaded with gentamicin sulfate are

    also shown. The compressive strength of the calcium sul-fate decreased rapidly from the as-fabricated value of

    20 2 MPa to 5 2 MPa after immersion for 2 days in

    PBS. In comparison, the compressive strength of the BG/

    chitosan composites with gentamicin sulfate decreased

    from the as-fabricated value of 24 3 MPa to

    12 3 MPa after immersion for the same time in PBS.

    The BG/chitosan composites without gentamicin sulfate

    had a compressive strength of 42 1 MPa as fabricated,

    and 16 3 MPa after immersion for 2 days in PBS. With

    an increase in immersion time, the strength of the calcium

    sulfate decreased rapidly to almost zero within 8-10 days,

    whereas the BG/chitosan composites with or without gen-tamicin sulfate had a strength of *8 MPa even after

    immersion for a longer time (14 days) (Fig.7).

    3.4 Release profile of gentamycin sulfate

    Data for the cumulative amount of gentamicin sulfate

    released from the BG/chitosan composite and from the

    calcium sulfate into PBS are shown in Fig. 8. The release

    profile from both materials showed the same general trend:

    a rapid increase initially followed by a much slower

    increase thereafter. However, the release from the calcium

    sulfate was faster. The amount of gentamicin sulfate

    released from the calcium sulfate at day 1 was *65 % of

    the total amount initially loaded into the as-fabricated

    material, and almost all the gentamicin sulfate was released

    by day 14. In comparison, release from the BG/chitosancomposites was more sustained; *40 % of the gentamicin

    sulfate was released at day 1, and release continued for as

    long as 28 days. The amount of gentamycin sulfate

    released was *96 % for the calcium sulfate after 14 days

    and *85 % for the BG/chitosan composite after 28 days

    (Fig.8).

    3.5 Antibacterial activity

    Figure9 shows the antibacterial activity of BG/chitosan

    composite with or without gentamicin sulfate. It is saw thatboth the BG/chitosan composite with and without genta-

    micin sulfate display bacterial inhibition rings, but the

    inhibition zone of the S. aureus for BG/chitosan with

    gentamicin sulfate was larger and more obvious comparing

    with that of without gentamicin sulfate. The bacterial

    inhibition of BG/chitosan composite without gentamicin

    sulfate may be due to the high concentration boron release

    during the early stage of incubation in LB agar plates.

    Fig. 5 SEM images of the surface of BG/chitosan composites as

    fabricated and after immersion for 90 days in PBS: a as-prepared

    composite with gentamicin sulfate (GS); b as-prepared composite

    without gentamicin sulfate; c, e composite with gentamicin sulfate

    after immersion; d, f composite without gentamicin sulfate after

    immersion

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    3.6 Cell attachment, proliferation and alkaline

    phosphatase activity

    Figure10 shows the morphology of MC3T3-E1 cells on

    the surface of a BG/chitosan composite loaded with

    gentamicin sulfate, after immersion of the composite for

    7 days in the cell suspension. The MC3T3-E1 cells

    appeared to attach, spread and proliferate well on surface

    of the composite. Some cells were found to be completely

    Fig. 6 SEM images and

    corresponding EDS spectra of

    BG/chitosan composites after

    immersion for 90 days in PBS:

    a, b composite without

    gentamicin sulfate; b, d

    composite with gentamicin

    sulfate

    Fig. 7 Compressive strength of BG/chitosan composites with and

    without gentamicin sulfate (GS) after immersion in PBS for the times

    shown. For comparison, the compressive strength of calcium sulfate

    loaded with gentamicin sulfate is also shown

    Fig. 8 Cumulative amount of gentamycin sulfate released from BG/

    chitosan composite and calcium sulfate as a function of immersion

    time in PBS. The amount is shown as a percentage of the total amount

    of gentamicin sulfate initially loaded into the carrier material

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    covered with an HA-like layer, but the spreading of the

    cells was still observable.

    The results of MTT assays of MC3T3-E1 cells cultured

    for 24 h in media containing extracts of the ionic dissolu-

    tion products of the BG/chitosan composites with and

    without gentamicin sulfate are shown in Fig.11a. The

    extracts were taken after immersion of the composites for

    24 and 48 h in media as described in the procedure. For

    both groups of composites, the 24- and 48-h extracts both

    enhanced cell proliferation when compared to the control

    group (cultured without the ionic dissolution product).

    However, the 24-h extract had a significantly greater effect

    in enhancing cell proliferation. Figure11b shows the

    results for the ALP activity of MC3T3-E1 cells cultured for

    24 h in media containing extracts of the ionic dissolution

    products of the chitosan/BG composites with or without

    gentamicin sulfate. The trend in the ALP activity was

    similar to that for the cell proliferation data described

    above. Both the 24- and the 48-h extracts enhanced ALP

    activity, but the 24-h extract was more effective.

    4 Discussion

    A benefit of the BG/chitosan composite used in the present

    study is the potential for providing an osteoconductive

    implant for bone regeneration coupled with the ability to

    serve as a carrier for local antibiotic delivery. The results

    showed that in addition to being bioactive, the BG/chitosan

    composite had superior compressive strength and a more

    sustained gentamicin sulfate release profile when compared

    to calcium sulfate, an inorganic carrier material used

    clinically. The ionic dissolution products of the BG/chito-

    san composite also enhanced the proliferation and functionof osteogenic cells in vitro, showing the cytocompatibility

    of the composite. These results indicate that the BG/

    chitosan composite developed in this study could have

    potentially application in the treatment of bone infection.

    4.1 Bioactivity of BG/chitosan composites

    When placed in PBS, the borate BG phase in the composite

    carrier degrades, releasing ions such as Na? and K?, and B,

    presumably in the form of borate (BO3)3- ions. At the

    same time, the Ca2? ions released from the BG reacts with

    the phosphate ions present in PBS to form an HA product

    on the glass [21, 22]. Since the chitosan phase does not

    degrade in PBS, the measured weight loss of the composite

    and the pH of the PBS therefore result primarily from the

    degradation and conversion of the BG phase in the com-

    posite. The results showed that the presence of gentamicin

    sulfate in the composite did not significantly influence the

    weight loss of the BG and the pH of the PBS (Fig. 2), but it

    reduced the amount of B released into PBS (Fig.1).

    The amount of B released from the BG/chitosan com-

    posites into PBS provides a suitable measure of the deg-

    radation of the BG phase. The amount released from the

    BG/chitosan composites with and without gentamicin sul-

    fate 65 and 75 %, respectively, after 90 days in PBS,

    indicating that the borate BG particles were not completely

    degraded. When compared to similar borate glass particles

    by themselves (i.e., without incorporation in a chitosan

    matrix), the degradation rate of the BG particles in the

    composite was slower [21, 22]. The presence of the

    chitosan matrix served not only to control the release of

    gentamicin sulfate but also to reduce the degradation rate

    of the encapsulated glass particles. As a result, it might be

    Fig. 9 Inhibition of bacteria (S. aureus) on agar plate after incubation

    for 24 h. Spot 1 and 2 represents BG/chitosan with and without

    gentamicin sulfate, respectively

    Fig. 10 SEM image of MC3T3-E1 cell morphology after incubation

    for 7 days on BG/chitosan composite loaded with gentamicin sulfate

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    possible to better match the degradation rate of the BG

    phase with the rate of new bone growth to achieve opti-

    mum bone regeneration.XRD, FTIR, and EDS analyses (Figs. 3,4,6) confirmed

    the bioactivity of the BG/chitosan composite. After

    immersion of the composite in PBS, an HA product was

    formed on the composite, as a result of the degradation of

    the BG particles and reaction of the released Ca2? ions

    with the phosphate ions from the PBS. The HA product

    was highly porous (Fig. 5), providing for easy transport of

    the ionic solution through it. When compared to the XRD

    pattern of commercial HA, the major peaks of the HA

    product from the BG conversion were broad and had low

    intensity (height), which indicated that HA product was not

    fully crystallized or that the crystallite size was in thenanometer range, as confirmed by the SEM images in

    Figs. 5 and 6. These partially crystallized or nanometer

    size HA particles may be beneficial for cell adhesion and

    proliferation [21,22].

    4.2 Mechanical properties of BG/chitosan composites

    The mechanical properties of an implant are critically

    important for its application to the regeneration of bone in

    load-bearing sites [32]. The required mechanical properties

    of implants intended for loaded bone repair are not clear,

    but it is generally assumed that the implant should havemechanical properties comparable to the bone to be

    replaced. As fabricated, the BG/chitosan composites with

    gentamicin sulfate (*6.4 wt% based on the weight of the

    BG) had a compressive strength of 24 3 MPa, which is

    approximately twice the highest compressive strength

    reported for human trabecular (or cancellous) bone

    (strength = 212 MPa) [33]. As described previously,

    calcium sulfate is used clinically as a carrier for antibiotics

    and drugs. The present study showed that when loaded with

    gentamicin sulfate, the strength of the as-fabricated cal-

    cium sulfate (20 2 MPa), was not very different from

    the value given above for the as-fabricated BG/chitosancomposite. However, a major difference between the two

    carrier materials was the decrease in strength as a function

    of immersion time in PBS (Fig.7). While the strength of

    both carriers decreased with immersion time, the strength

    of the calcium sulfate carrier decreased more rapidly. The

    gentamicin sulfate-loaded calcium sulfate had little

    strength after immersion for 810 days. In comparison,

    after immersion for a longer time (14 days), the gentamicin

    sulfate-loaded BG/chitosan composite had a strength of

    *8 MPa, in the range of strengths reported for human

    trabecular bone (212 MPa). The data indicate that the

    gentamicin sulfate-loaded BG/chitosan composites couldprovide a suitable carrier for treating infection even when

    some load-bearing capability is required [34].

    4.3 Gentamicin sulfate release profile and Antibacterial

    activity

    Release of gentamicin sulfate from calcium sulfate was

    rapid with almost 100 % of the antibiotic released within

    1014 days (Fig.8). This is compatible with the results of

    previous studies which showed rapid elution of antibiotics

    from calcium sulfate and high dissolution rate of calcium

    sulfate [35]. In comparison, the BG/chitosan compositedeveloped in this study showed a more sustained release

    which might be attributed to the presence of the chitosan

    matrix. The free amine groups in the cellulose-like polymer

    provide reactive cationic groups that can bond with anionic

    groups [36]. Upon immersion in PBS, reaction between the

    amine groups of chitosan and phosphate (PO4)3- ions in

    PBS could lead to crosslinking of the chitosan, which could

    result in a lower but more sustained antibiotic release

    [17,37]. It is possible that deposition of HA on the surface

    Fig. 11 Effect of BG/chitosan dissolution product on a cell prolif-

    eration and b alkaline phosphatase activity of MC3T3-E1 cells.

    Extracts of the dissolution product, taken after immersing the BG/

    chitosan composites with and without gentamicin sulfate for 24 and

    48 h in media, were added to the cell culture and incubated for 24 h.

    The control group was incubated without the dissolution product of

    the composites (Mean SD; n = 3. * Significantly different from

    control group, P\0.05)

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    of composite carrier, as observed in the present study,

    could also lead to a reduction in the antibiotic release rate.

    By encapsulating into the BG/chitosan composite, the

    antibacterial activity of gentamicin sulfate was not been

    eliminated. Comparing with the blank controller (Fig.9),

    the BG/chitosan composite with gentamicin sulfate had a

    more remarkable antibacterial property. It is worth to note

    that even without gentamicin sulfate, the BG/chitosancomposite also showed sort of antibacterial activity. This

    may be due to the high concentration of boron release into

    the LB agar after incubation, and a high concentration of

    boron in LB agar plate can cause the toxicity, which can

    sterilizing bacteriostasis [38, 39]. But while implanted

    in vivo, the dynamic body fluid environment can alleviate

    or even eliminate the antibacterial activity of the high

    boron concentration, then, gentamicin sulfate is the only

    antibiont.

    4.4 Cytocompatibility of BG/chitosan composites

    When placed in an aqueous phosphate solution such as the

    body fluid, borate BG degrades and converts to HA,

    releasing B, presumably as borate (BO3)3- ions, and other

    ions (e.g., Na?; K?) in the process. While low concentra-

    tions of B are reported to be beneficial for healthy bone

    growth, concerns have been expressed about the toxicity of

    high B concentration. Boron is an essential element for

    plants and mammals, and it reported that humans and

    animals have a homeostatic control for maintaining boron

    concentrations within certain limits [38, 39]. Several

    studies have shown that B has a beneficial effect on the

    formation, composition, and physical characteristics of

    bone, and its interaction with other nutrients [39]. Sup-

    plemental B in the form of boric acid has been shown to

    enhance bone structure and strength in rats [40]. As a result

    of its effect on the presence or activity of osteoblasts and/or

    osteoclasts, boron is beneficial for bone growth and

    maintenance. Boron deprivation in animals leads to

    impaired growth and abnormal bone development [4045].

    The effect of varying the B2O3content of borate BGs on

    their ability to support the proliferation of osteogenic

    MC3T3-E1 cells in vitro has been studied recently [41]. It

    was found that below a certain threshold level, the B2O3content of the glass had little effect on cell proliferation. In

    comparison, above the threshold level, cell proliferation

    decreased markedly with increasing B2O3 content of the

    glass. An investigation of the effects of boron concentration

    (0, 1, 10, 100, and 1,000 ng/ml) on the osteogenic differen-

    tiation of human bone marrow stromal cells (BMSCs)

    showed that the proliferation of BMSCs was not different

    from the control group for boron additions of 1, 10, and

    100 ng/ml [39]; however, a boron concentrationof 1,000 ng/

    ml inhibited the proliferation of BMSCs at days 4, 7, and 14.

    In the present study, the effect of the ionic dissolution

    products of the BG/chitosan composites on the attachment,

    proliferation and ALP activity of MC3T3-E1 cells was

    studied to evaluate the cytocompatibility of the composite

    carrier. After an incubation time of 7 days, the MC3T3-E1

    cells were found to attach, spread, and proliferate on the

    composites (Fig.9). Assays of MTT hydrolysis and ALP

    activity showed that extracts of the BG/chitosan dissolutionproduct, taken 24 and 48 h after immersing the composite

    in culture medium, enhanced the proliferation and ALP

    activity of MC3T3-E1 cells. However, the 24-h extract

    showed a significantly better capacity to enhance cell

    proliferation and ALP activity. Since the 48-h extract had a

    higher B concentration, the results of the MTT and ALP

    assays showed that the ionic dissolution product enhanced

    MC3T3-E1 cell proliferation and ALP activity in a dose-

    dependent manner. The 24-h extract with a lower B con-

    centration had a better capacity to enhance cell prolifera-

    tion and ALP activity than the 48-h extract with a higher B

    content.In vivo, B is excreted primarily in the urine regardless of

    the method of administration. In humans, 99 % of a single

    intravenous dose of boric acid was excreted in the urine

    over a period of 120 h; the half-life was determined to be

    2124 h [4045]. The dynamic in vivo environment can

    lead to excretion of B resulting from the degradation of the

    BG phase in the BG/chitosan composite, thereby diluting

    the B concentration. In our current studies, borate BG/

    chitosan composites loaded with gentamicin sulfate are

    being used to treat osteomyelitis in animal models and the

    results of those experiments will be reported in a sub-

    sequent publication.

    5 Conclusions

    Composites of borate bioactive glass particles bonded with a

    chitosan matrix (BG/chitosan composites) showed the

    ability to provide sustained release of the antibiotic genta-

    micin sulfate in PBS. Release of the antibiotic occurred over

    a period of *28 days, when *84 % of the gentamicin

    sulfate initially loaded into the composite was released. In

    comparison, calcium sulfate loaded with the same amount of

    gentamicin sulfate released almost 100 % of the antibiotic

    within *14 days. The gentamicin sulfate-loaded BG/

    chitosan composite (as-fabricated compressive strength =

    24 3 MPa) retained a strength of*8 MPa after immer-

    sion for 14 days in PBS, whereas the calcium sulfate (as

    fabricated strength = 20 2 MPa) lost its strength almost

    completely within 810 days. The BG particles converted to

    hydroxyapatite, showing the bioactivity of the composite

    carrier. Ionic dissolution products of the BG/chitosan com-

    posite enhanced the cell proliferation and alkaline

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    phosphatase activity of osteogenic MC3T3-E1 cells, show-

    ing the cytocompatibility of the composite. Together, the

    results indicate that the gentamicin sulfate-loaded BG/

    chitosan composite developed in this study could have

    potential clinical application as an osteoconductive carrier

    for treating bone infection.

    Acknowledgments This work was supported by the National Nat-ural Science Foundation of China through the Projects 51072133,

    81000788, 81201377 and by the Shanghai Science Committee

    through the project 12JC1408500.

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