Manual Camion Lubricador

175
Ventec Ingenieria y servicios-Volcan lascar oriente # 741-Pudahuel-Santiago-Chile-Fono 5714370 [email protected] CAMION MERCEDES BENZ 3336 PLATAFORMA CERRADA DE LUBRICACION

Transcript of Manual Camion Lubricador

Ventec Ingenieria y servicios-Volcan lascar oriente # 741-Pudahuel-Santiago-Chile-Fono 5714370 [email protected]

CAMION MERCEDES BENZ 3336

PLATAFORMA CERRADA DE LUBRICACION

Ventec Ingenieria y servicios-Volcan lascar oriente # 741-Pudahuel-Santiago-Chile-Fono 5714370 [email protected]

INDICE

PAG.1 PORTADA

2 INDICE

14 PLANOS ELECTRICOS

20 PLANTA DISTRIBUCION DE ESTANQUES

24 COMPRESOR BAJO CHASIS

89 FICHA TECNICA DE BOMBAS NEUMATICAS

134 SISTEMA TRATAMIENTO DE AIRE CATALOGO

153 FILTROS SCHROEDER

156 CARRETES

160 PISTOLAS DISPENSADORAS

167 CUENTA LITROS DIGITA 3/4" MARCA ALEMITE

172 ACCESORIOS

PAUTAS DE MANTENIMIENTO

E INSPECCION A PLATAFORMA DE LUBRICACION.

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PAUTAS DE MANTENIMIENTO E INSPECCIÓN A

PLATAFORMA DELUBRICACIÓN.

Para llevar a cabo la pauta de mantenimiento especificada, se asume que la

plataforma se encuentra limpia, libre de polvo o sílice, ya que la limpieza es una

variable fundamental para efectuar labores de mantenimiento, antes de cualquier

tipo de intervención a la plataforma y los equipos.

Entrega del camión Lubricador: Descripción conceptual del diseño de la Plataforma y sus fuentes de

energía, los que se realiza en sala con pizarra, para la descripción de los sistemas

de potencia; Puesta en marcha del compresor vía toma fuerza, sus controles y

mecanismos de seguridad.

Descripción teórica de los sistemas de trasvasije, ajustes de bombas,

sistemas de filtrado, accionamientos de carretes pistolas y mecanismos asociados.

Descripción de los lazos eléctricos de control e iluminación

Duración: 2 horas.

Inducción en terreno: Con todos los elementos de protección personal, se induce a los

operadores en la operación práctica de los sistemas vistos en teoría, recalcando lo

que se debe observar y lo que NO se debe efectuar, al operar con los sistemas

montados sobre la plataforma.

Duración: 2 Horas, dependiendo de la cantidad de operadores

Requerimientos para la inducción práctica: Estanques con aceites y

depósitos con grasa.

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Procedimientos de mantención 100 horas (o 30 días) después de la entrega:

- Reapriete de candados y/o pernos que fijan la plataforma al chasis.

- Reapriete de candados y/o pernos que fijan el mueble de carretes al

chasis.

- Reapriete de pernos que fijan los estanques al chasis.

- Reapriete de soportación de bombas y carretes.

- Inspección de niveles de aceites en compresor y vasos lubricadores.

- Inspección de Luces.

90 días después de la entrega:

- Verificación de los aprietes realizados a las primeras 100 horas y/o

30 días, para determinar el grado de vibraciones, torsiones o rigidez

evidenciado en la Plataforma debido a las condiciones de los caminos en

que transita el camión.

- La pautas de revisión, reaprietes, ajustes pueden variar,

dependiendo de cada faena en particular.

Inspección y revisión de los siguientes sistemas; I.- MECANISMOS DE SEGURIDAD INSTALADOS.

- El accionamiento ó “giro” del compresor de tornillos instalado bajo

chasis, lo produce 1 toma fuerzas (PTO con las siglas en inglés), el

movimiento entre el toma fuerzas y el compresor se realiza mediante un 1

cardán balanceado dinámicamente.

- Al llevarse a cabo alguna mala operación, se dañara el toma fuerzas,

que es el fusible entre la potencia que entrega la caja de cambios y la

unidad de tornillos. Para evitar malas operaciones involuntarias se han

instalados los siguientes mecanismos de seguridad, que deben ser

monitoreados periódicamente por los operadores.

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1-. Encender el compresor siguiendo las instrucciones del fabricante, para

presurizar las válvulas manuales que se encuentran en el panel de

control ubicado en el mueble de carretes.

2-. Seleccionar el lubricante a suministrar.

3-. Desenrollar la manguera del carrete correspondiente al lubricante

requerido.

4-. Una vez ubicado y asegurado el punto de suministro, se debe

presionar el gatillo de la pistola dispensadora.

5-. Abrir la llave de paso, del aire correspondiente en el panel de control,

para dar inicio al suministro de lubricante.

6-. Terminada esta operación se debe cortar el paso del lubricante desde

el panel de control sin soltar el gatillo.

7-. Ahora cortado el flujo del aire desde el panel de control, se puede

soltar el gatillo de la pistola una vez que deje de fluir lubricante, esto es

para dejar sin presión el circuito hidráulico.

8-. Antes de enrollar el flexible del carrete, SE DEBE DESPRESURIZAR

LA LÍNEA DEL SISTEMA DEL LUBRICANTE SUMINISTRADO,

PARA ESTO, SE DEBE PRESIONAR EL GATILLO DE LA PISTOLA

DISPENSADORA A FIN DE LIBERAR LA PRESIÓN ACUMULADA.

9-. Una vez despresurizada la línea de descarga, se puede proceder con

el enrollado de la manguera en el carrete correspondiente.

10-. Se recuerda que la periodicidad de lubricación suministrada por el

lubricador del conjunto FRL (Filtro Regulador Lubricador), la que debe

ser de 2 gotas por minuto, el aceite utilizado en los conjuntos

lubricadores es MOBIL ALMO 525 ó similar.

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-- Cuando el sistema neumático del Compresor haya alcanzado su nivel máximo de temperatura prefijado, el equipo se detendrá automáticamente. Ello controlado por los sensores de temperatura dispuestos en la red.

-- En estas condiciones el camión puede ser movido del lugar luego de los primeros 15 seg. de detención, solamente cómo emergencia.

-- Para reponer la puesta en servicio del P.T.O. y Compresor, se debe esperar alrededor de 15 min. hasta que la temperatura del aceite haya descendido a su nivel normal. Tiempo requeridopara realizar una revisión rápida y básica del circuito neumático y eléctrico, con el objeto de reconocer alguna falla evidente.

-- Para su reposición efectiva, se debe resetear el Relay Murphy, ubicado en el panel de los manómetro, termómetro y horómetro en el gabinete del comando central.

ADVERTENCIA POR AUMENTO DE TEMPERATURA

CAMBIO DE FILTROS DEL COMPRESOR VANAIR – Modelo 160 UDSM

Elemento de aire : N/P 264266 ; 1er. cambio 50 horas 2do. cambio cada 500 horasElemento Separador :N/P 260017-001 – reemplazo cada 500 horasFiltro de aceite :N/P 261991 - 1er. cambio 50 horas 2do cambio cada 500 horasAceite : Vanguard – Sintético.- Capacidad : 14 Litros.

1 Verifique nivel de aceite en el estanque.2 El nivel debe cubrir ½ sector del visor con el

compresor detenido.3 Verificar que no existan fugas de aceite.4 Trabaje el compresor con esta puerta cerrada, para

evitar ingreso del polvo.5 Sopletee el radiador de enfriamiento de aceite del

compresor.

Ubicado en la parte interior de la plataforma.

OPERACIÓN DEL COMPRESOR.

el PTO del compresor.Lea el manual de operación antes de operar

CAMION DE TRANSMISION MANUAL. UN P.T.O. CONECTADO A LA CAJA DELCOMPRESOR VANAIR; ACCIONADO PORESTE CAMION ESTA EQUIPADO CON UN

PROCEDIMIENTO DE PARTIDA:

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Nota:

-- Por ningún motivo accione el pedal del acelerador mientras el PTO este conectado.

-- Con el P.T.O. funcionando nunca debe sobrepasar las 1.000 RPM.

Accione la velocidad crucero y suba hasta Suelte lentamente el pedal del embrague.( Led Amarillo ).

1.000 RPM.

Presione el embrague y conecte el switch del PTO, Ponga la transmisión en posición neutral.Ponga freno de mano y acuñe las ruedas.

verifique que encienda la luz piloto del PTO

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5

--

--

nuevamente operativo.apagada, ella indicara que el equipo estaVerificar que la luz piloto color verde del panel este

esta en proceso de descompresión.No dar arranque al compresor mientras el equipo

compresor se descomprima completamente.

PRECAUCION:

Soltar el embrague.

Mantenga el embrague presionado hasta que el Desconecte el switch del PTO.Presione el pedal del embrague.Baje las R.P.M. a Ralentí.

PROCEDIMIENTO DE DETENCIÓN:

PLANOS.

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DISTRIBUCION DE ESTANQUES EN CAMION LUBRICADOR CERRADO.

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EQUIPOS DE LUBRICACION

SISTEMA PARA ACEITE CON BBA. ARO 9:1 TUBO CORTO DE SUCCIONCANT CODIGO DESCRIPCION

6 662420-B Bba. Neumatica corta para aceite2 33151 Pistola para aceite 3/4" sin corta gota4 33150 Pistola para aceite 3/4" con corta gota6 CQ539-600-4 Filtro regulador lubricador 1/2"6 3579 Alemite electronic meter 3/4"npt6 8.540.401 Carrete 3/4" 15 mts. 150 BAR6 13850 Valvulas de venteo2 RLT9VZ25S20D5 Filtro schroeder 25m (15W40- SAE60)2 RLT9VZ10S20D5 Filtro schroeder 10m (SAE30 - SAE10)4 D-103 SILICA GEL 1"

SISTEMA ACOPLES RAPIDO EN LA PISTOLA (NOZZLE)CANT CODIGO DESCRIPCION

1 R-CN-P Acople rapido Hembra COOLANT1 R-EN-P Acople rapido Hembra MOTOR2 R-TN-P Acople rapido Hembra TRANSMISION1 R-HN-P Acople rapido Hembra HIDRAULICO

SISTEMA ACOPLES RAPIDO EN EL PANEL (RECIVER)CANT CODIGO DESCRIPCION

1 R-CR-C Acople rapido Macho COOLANT1 R-ER-C Acople rapido Macho MOTOR2 R-TR-C Acople rapido Macho TRANSMISON1 R-HR-C Acople rapido Macho HIDRAULICO

SISTEMA DE TRASVASIJE DE GRASA DESDE BIN CON BOMBA 13:1CANT CODIGO DESCRIPCION

1 7736 Alemite 11:11 M07 Silenciador 3/4"1 8.540.401 Carrete 3/4" 15 mts. 150 BAR1 CQ539-600-4 Filtro regulador lubricador 1/2"1 662400-C Bomba Aro - relacion 50:11 8.430.506 Carrete 3/8" 15 mts.1 66889 Pistola c/ destorcedor1 D-103 SILICA GEL 3/4"

SISTEMA PARA REFRIGERANTECANT CODIGO DESCRIPCION

1 PD10A-AAP-AAA Bba. Diafragma 1" ARO1 CQ539-600-4 Filtro regulador lubricador 1/2"1 33150 Pistola para aceite 3/4" 1 13850 Valvulas de venteo1 3579 Alemite electronic meter 3/4"npt1 8.540.401 Carrete 3/4" 15 mts. 150 BAR1 ABF3/10-mp12 Venteo Schroeder

SISTEMA PARA ACEITE USADO BBA DIAF 2"CANT CODIGO DESCRIPCION

1 PD20A-AAP-GGG Bba.diafragma 2"1 CQ539-600-4 Filtro regulador lubricador 1/2"1 340289-3 2" VALVULA DE 4 VIAS1 8.540.403 Carrete 1" 15 mts.1 ABF3/10-M-P12 Venteo Schroeder

SISTEMA TRATAMIENTO PARA AIRECANT CODIGO DESCRIPCION

1 F25481-111 Filtro de aire 1 1/4"1 F25452-311 Filtro coalescente 3/4"1 R27461-100 Regulador 1"1 8430-104 Carrete 1/2" 15 mts. 20 bar

CONEXIONADO HIDRAULICO

ESTANQUE TIPO

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COMPRESOR BAJO CHASSIS.

208

COMPRESOR BAJO CHASIS MARCA VANAIR Underdeck side – mount PTO air compressor.

FICHAS TECNICAS.

45

BOMBAS.

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OPERATOR’S MANUAL 662400-CRELEASED: 2-5-82REVISED: 1-14-00(REV. E)

BASIC GREASE PUMP4-1/4” AIR MOTOR50:1 RATIO0 - 7500 PSI RANGE

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INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMA TION, PARTS, TROUBLESHOOTING

662400-C & 662402

READ THIS MANUAL CAREFULL Y BEFORE INSTALLING,OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator . Keep for future reference.

662402

SERVICE KITS

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62

MANUAL DEL OPERARIOINCLUYE: FUNCIONAMIENTO, INSTALACIÓN Y MANTENIMIENTO

6544X-X6546X-X

LIBERADO / DECHARGE: 2-26-82REVISADO / REVISE: 10-20-00(REV. R)4-1/4” MOTOR DE AIRE

6544X-X4” CARRERA

6546X-X6” CARRERA

LEA CUIDADOSAMENTE ESTE MANUAL ANTES DE INSTALARESTE EQUIPO, OPERARLO O REALIZARLE SERVICIO.

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ESTE MANUAL ABARCA LOS MODELOS SIGUIENTES

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78

OPERATOR’S MANUAL 662420-BRELEASED: 6-30-70REVISED: 7-27-07(REV. M)

BASIC OIL PUMP4-1/4” AIR MOTOR9:1 RATIO4” STROKE

INCLUDE MANUAL: 6544X-X Air Motor (pn 97999-64) & S-633 General Information manual (pn 97999-625).

INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, PARTS, TROUBLESHOOTING

662420-B

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

• Use only genuine ARO� replacement parts to assure compatiblepressure rating and longest service life.

• 61053 for repair of air motor and lower pump end.• 61268 for repair of 65441-B air motor.• 65823 packing kit assembly.

SPECIFICATIONS

Model 662420-B. . . . . . . . . . . . . . . . . . . . . . . Type Air Operated Two Ball Pump. . . . . . . . . . . . . . . . . . . . . . . . Ratio 9:1. . . . . . . . . . . . . . . . . . . . . . . . Air Motor 65441-B. . . . . . . . . . . . . . . . . . . . .

Motor Repair Kit 61268. . . . . . . . . . . . . . Motor Diameter 4-1/4" (10.8 cm). . . . . . . . . . . . . . . Stroke (double acting) 4" (10.2 cm). . . . . . . . . Air Inlet (female) 1/2 - 14 N.P.T.F. - 1. . . . . . . . . . . . . . Air Exhaust (female) 1-1/4 - 11-1/2 N.P.T.F. - 1. . . . . . . . . . . Material Outlet (female) 3/4 - 14 N.P.T.F.. . . . . . . . .

Lower Pump End 60873. . . . . . . . . . . . . . . Material Inlet (female) 2 - 11-1/2 N.P.T.. . . . . . . . . .

Dimensional Data see figure 1. . . . . . . . . . . . . .

PERFORMANCEAir Inlet Pressure Range 0 - 150 p.s.i. (0 - 10.3 bar). . . . . . . . . Fluid Pressure Range 0 - 1350 p.s.i. (0 - 93.1 bar). . . . . . . . . . . Maximum Rec’d Cycles / Minute 75. . . Displacement In3 Per Cycle 12.0. . . . . . . Volume / Cycle 6.65 oz. (196.8 ml). . . . . . . . . . . . . . . . Cycles Per Gallon 19.2. . . . . . . . . . . . . . Maximum Working Flow Rate 3.9 g.p.m. (14.8 l.p.m.). . . . . Noise Level @ 60 p.s.i. - 40 c.p.m. 81.8 db (A)�. .

� Tested with 91790 muffler installed. The pump sound pressure level has been updatedto an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

GENERAL DESCRIPTION

The 9:1 ratio is an expression of the relationship between the effectiveair motor area and the effective lower pump area. When 150 p.s.i. (10.3bar) of air pressure is supplied to the air motor, the lower pump end willdevelop a maximum 1350 p.s.i. (93.1 bar) of fluid pressure (at no flow).As the fluid control is opened, the flow rate will increase as the air motorcycle rate increases to keep up with demand.

PUMP DATA

Figure 1

MODELS 662420-B

MODEL �A" (mm) �B" (mm)

662420-B 29" (736.4) 15-1/8" (383.9)

NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.

“B”

“A”

Air Exhaust (female)1-1/4 - 11-1/2 N.P.T.F. - 1(not shown)

Air Motor 65441-B(see manual 6544X-X)

Air Inlet (female)1/2 - 14 N.P.T.F. - 1

Material Outlet (female)3/4 - 14 N.P.T.F.

Material Inlet (female)2 - 11-1/2 N.P.T.

Lower Pump End 60873

IMPORTANTThis is one of three documents which support the pump. Replace-ment copies of these forms are available upon request.� 662420-B Model Operator’s Manual (pn 97999-108)� 6544X-X Air Motor Operator’s Manual (pn 97999-64)� S-633 General Information Lubrication Piston Pumps (pn

97999-625)

79

PARTS LIST

Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]1 Air Motor (1) 65441-B

� 2 Female Packing Washer (1) 77327 [D]� 3 �V" Packing (4) 90578-4 [UH]� 4 Male Packing Washer (1) 91349 [D]� 5 Spring (1) 90120 [C]� 6 Washer (1) 90125 [Co]� 7 �O" Ring (1/16" x 2-1/8" o.d.) (1) Y325-33 [B]

Packing Kit Assembly (includesitems 2 thru 7)

65823

8 Nut (1/2" - 20) (2) Y11-108-C [C]9 Piston Rod (1) 76507 [C]

10 Cup Follower (1) 75678 [C]11 Ball (1.0000" diameter) (1) Y16-232 [C]

� 12 Cup (1) 92867-1 [UH]13 Washer (1) 75682 [C]14 Inner Check Seat (1) 75681 [C]15 Tube (1) 76506 [C]16 Ball Stop Pin (3/16" o.d. x 1-13/16") (1) 83009 [C]

� 17 �O" Ring (1/8" x 1-7/8" o.d.) (1) Y325-223 [B]18 Ball (1.2500" diameter) (1) Y16-240 [C]19 Foot Valve Seat (1) 77006 [C]20 Reducer (1-1/2 N.P.T. x 2 N.P.T.) (1) Y202-12 [I]

Lower Pump End (includes items7 thru 20)

60873

� Parts in Repair Kit 61053

OPERATING AND SAFETY PRECAUTIONS

WARNING HAZARDOUS PRESSURE. Do not exceed maxi-mum operating pressure of 1350 p.s.i. (93.1 bar) at 150 p.s.i.(10.3 bar) inlet air pressure.

PUMP RATIO X MAXIMUM PUMPINLET PRESSURE TO PUMP MOTOR = FLUID PRESSURE

Pump ratio is an expression of the relationship between the pump motor area and thelower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is suppliedto the motor of a 5:1 ratio pump it will develop a maximum of 750 p.s.i. (52 bar) fluid pres-sure (at no flow) - as the fluid control is opened, the flow rate will increase as the motorcycle rate increases to keep up with the demand.

WARNING Refer to general information sheet for additionalsafety precautions and important information.

• The two-ball pumps are primarily designed for the pumping of me-dium viscosity fluids. The two-ball design provides better priming ofthe lower foot valve. The double acting feature is standard in all AROindustrial pumps. Material is delivered to the pump discharge outleton both the up and down stroke.

LOWER PUMP END DISASSEMBLY

NOTE: All threads are right hand.1. While holding pump securely, using a strap wrench, unthread and

remove (15) tube.2. Loosen (8) nut against motor rod and unthread (9) piston rod from

motor rod.3. Unthread and remove (14) inner check seat, releasing (13) washer,

(12) cup and (11) ball.4. Loosen (8) nut to unthread and remove (10) cup follower from (9)

piston rod.5. While holding (15) tube securely, unthread and remove (19) foot

valve seat and components.6. Remove (16) ball stop pin, releasing (18) ball.

LOWER PUMP END ASSEMBLY

NOTE: Thoroughly clean and lubricate all seals. Replace all softparts with new ones included in the repair kit. Note: Refer to the il-lustration (figure 2, page 3) for packing lip direction.1. Assemble (17) �O" ring, (18) ball and (16) ball stop pin to (19) foot

valve seat. NOTE: Assemble (16) pin to farthest hole from (18) ball.

2. Assemble (19) foot valve seat and components to (15) tube. NOTE:Tighten (19) foot valve seat to 125 - 150 ft lbs (169.5 - 203.4 Nm).

3. Assemble (9) piston rod and (8) nut to (10) cup follower. NOTE:Tighten (8) nut to 50 - 60 ft lbs (67.8 - 81.3 Nm).

4. Assemble (12) cup, (13) washer and (11) ball to (10) cup follower,securing with (14) inner check seat. NOTE: Tighten (14) inner checkseat to 65 - 70 ft lbs (88.1 - 94.9 Nm).

5. Assemble (2) female packing washer, four (3) �V" packings, (4) malepacking washer, (5) spring and (6) washer into cavity in bottom ofmotor. NOTE: Refer to figure 2, page 3 for packing lip direction.

6. Assemble (8) nut and (9) piston rod and components to motor rod,tightening (8) nut against motor rod. NOTE: Tighten (8) nut to 60 - 70ft lbs (81.3 - 94.9 Nm).

7. Assemble (7) �O" ring to (15) tube and assemble (15) tube over (10)cup follower and components and into air motor base. NOTE: Tight-en (15) tube to 90 - 100 ft lbs (122.0 - 135.6 Nm).

TROUBLE SHOOTING

Pump problems can occur in either the air motor section or the lowerpump end section. Use these basic guidelines to help determine whichsection is affected.

If the pump will not cycle.• Be certain to first check for non-pump problems including kinked, re-

strictive or plugged inlet / outlet hose or dispensing device. Depres-surize the pump system and clean out any obstructions in the inlet /outlet material lines.

• Refer to the motor manual for trouble shooting if the pump does notcycle and / or air leaks from the air motor.

• Inadequate air supply. Increase air pressure to the pump.• Obstructed material line. Remove obstruction.

Material on one stroke only (fast downstroke).• Ball (18) is not seating. Remove the ball from the foot valve, clean

and inspect the ball and foot valve seat area. If the ball or foot valve isdamaged, replace.

Material on one stroke only (fast upstroke).• Cup (12) is worn. Replace.

80

MANUAL DEL OPERARIOINCLUYE: FUNCIONAMIENTO, INSTALACIÓN Y MANTENIMIENTO

6544X-X6546X-X

LIBERADO / DECHARGE: 2-26-82REVISADO / REVISE: 10-20-00(REV. R)4-1/4” MOTOR DE AIRE

6544X-X4” CARRERA

6546X-X6” CARRERA

LEA CUIDADOSAMENTE ESTE MANUAL ANTES DE INSTALARESTE EQUIPO, OPERARLO O REALIZARLE SERVICIO.

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ESTE MANUAL ABARCA LOS MODELOS SIGUIENTES

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82

DESMONTAJE DEL MOTOR DE AIRE

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31

38

NEUVO MONTAJE DEL MOTOR DE AIRE

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83

PARTS LIST

� TORQUE REQUIREMENTS (8) 50 - 60 ft lbs (67.8 - 81.3 Nm).(14) 65 - 70 ft lbs (88.1 - 94.9 Nm).(15) 90 - 100 ft lbs (122.0 - 135.6 Nm).(19) 125 - 150 ft lbs (169.5 - 203.4 Nm).

MATERIAL CODE[B] = Nitrile[C] = Carbon Steel[Co] = Copper[D] = Acetal[I] = Iron[UH] = UHMW-PE

Figure 2

1

5

6

7

8

9

10

12

14

15

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18

19

20

3

4

2

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8

11

13

81

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6544X-X6546X-X

LIBERADO / DECHARGE: 2-26-82REVISADO / REVISE: 10-20-00(REV. R)4-1/4” MOTOR DE AIRE

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LEA CUIDADOSAMENTE ESTE MANUAL ANTES DE INSTALARESTE EQUIPO, OPERARLO O REALIZARLE SERVICIO.

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��- 1���� ������ �-� �������� ;��>�� �-� �+-+*��� $��� �-� �-++���� ���� �-� �-++���* O'K 2��� � -+�K = - �**K � � �-� �-�+���� !=������� 2� �-� �++?+��? .����� �-� �������� $��� �-� �+--���+ ;��>�� �-� �-��*��- O'K 2��� �-9-�K = �9-�K � � �-� L��* --

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127

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31

8

9

10 �

12a

12

13

14

15

16

17

18 �

19

20

21 �

22

24

32

33

34

� 35

36

38

40

16

39

� 41

3

4

5

6

7

Figura 4Figure 4

50

11

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42

27

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30

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45 �

49

44

46

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47

48

52

� NOTA: LUBRIQUE CON DARINA“EP” 2 GREASE (ARO P/N 94833).REMARQUE: UTILISER UN LUBRI-FIANT POUR JOINTS TORIQUESDARINA “EP” 2 GRAISSE (NO DEPIÈCE ARO 94833).

128

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48

30

93312 Guide

93310 Bushing

93311 Retainer

Y6-66-CScrew (4)

Y14-616-CLock Washer (4)

49

93958 Plate (se usa en el motor neumático 65440)(Servant au moteur pneumatique 65440)

93313 Plate (se usa en el motor neumático 65462)(Servant au moteur pneumatique 65462)

.23/�7)' �? 1.24!(.( (! !:32!&'� (!) 1Z�3.$' (!) W&,')'

.234�)! �? 3L�!� (D!&,'73� (! ). 34$! (! �4�3'�

90595 Piston Rod 90082 Piston Rod93289 Piston Rod

90573 Piston Rod93964 Piston Rod

90108-1 Piston Rod

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129

SISTEMA PARA REFRIGERANTECANT CODIGO DESCRIPCION

1 PD10A-AAP-AAA Bba. Diafragma 1" ARO1 CQ539-600-4 Filtro regulador lubricador 1/2"1 33150 Pistola para aceite 3/4" 1 13850 Valvulas de venteo1 3579 Alemite electronic meter 3/4"npt1 8.540.401 Carrete 3/4" 15 mts. 150 BAR1 ABF3/10-mp12 Venteo Schroeder

SISTEMA PARA ACEITE USADO BBA DIAF 2"CANT CODIGO DESCRIPCION

1 PD20A-AAP-GGG Bba.diafragma 2"1 CQ539-600-4 Filtro regulador lubricador 1/2"1 340289-3 2" VALVULA DE 4 VIAS1 8.540.403 Carrete 1" 15 mts.1 ABF3/10-M-P12 Venteo Schroeder

SISTEMA TRATAMIENTO PARA AIRECANT CODIGO DESCRIPCION

1 F25481-111 Filtro de aire 1 1/4"1 F25452-311 Filtro coalescente 3/4"1 R27461-100 Regulador 1"1 8430-104 Carrete 1/2" 15 mts. 20 bar

SISTEMA

TRATAMIENTO DE AIRE.

130

Performance Specifications

Ordering

Accessories

Super-Duty High Flow Filters • Air Systems Components

Features3/4”, 1”, 1-1/4” & 1-1/2” Ports

Filter

• Aluminum die-cast housings are lightweight and corrosion-resistant.• 40 micron sintered bronze filter element has a large surface area and can

be cleaned and replaced for long service life.• Filter utilizes a depth-type element assembly that can be disassembled and

cleaned without the use of tools or removal from the air line.• Metal bowl with sight glass is standard. Bowl also features a spiral ramp

thread to permit quick disconnect for easy filter maintenance.

104116 Service Kit104163 Sight Glass Kit104119 40 Micron Element104115 U-Bolt Mounting

Bracket104068 Automatic Drain104241 Twist Drain104235 5 Micron Element

MODEL DESCRIPTION MODEL DESCRIPTION

Bowl Capacity: 32 oz. (946 ml)Max. Inlet Pressure: 250 PSIG (17 bar)Oper. Temp. Range: 0° to 175° F (-18° to 79° C)Weight: 3/4” = 5.0 lbs. (2.27 kg)

1” = 5.0 lbs. (2.27 kg)1-1⁄4” = 4.65 lbs. (2.11 kg)1-1⁄2” = 4.30 lbs. (1.95 kg)

*Flow: 3/4” = 345SCFM (163 dm3/s),1” = 345 SCFM (163 dm3/s)1-1⁄4” = 445 SCFM (210 dm3/s),1-1⁄2” = 445 SCFM (210 dm3/s)

Body: AluminumBowl: AluminumSight Glass: PyrexSeals: Buna-NElement: Sintered Bronze 40 Micron

ARO Super-Duty filters are specifically designed for use in applications wherelarge air flow and bowl capacities are required. The removal of liquid and solidcontaminant’s by these filters protects air tools, valves, cylinders and pumps.

Filter Element Bowl Option Drain Option1 = 40 micron 1 = Metal w/Sight Glass 0 = Manual

#104119 1 = Auto Drain

Select basic model representing the port size desired.Add number representing filter options required.

PORT SIZE BASIC MODEL

3/4” F25451- X X X1” F25461- X X X

1-1/4” F25471- X X X1-1/2” F25481- X X X

*Maximum Flow at 90 PSIG (6.9 bar)inlet pressure and 5 PSIG (.4 bar) pressure drop.

4.75(121)

4.75(121)

11.7(297)

1.25 (32)

.50

.45

.40

.35

.30

.25

.20

.15

.10

.05

0 0

1

2

3

4

5

6

7

bar psi

PR

ES

SU

RE

DR

OP

0 40 80 120 160 200 240 280 320 360 400 440 scfm

0 20 40 60 80 100 120 140 160 180 200 dm3/s

AIR FLOW

35 (2.5)

60 (4.5)

90 (6.3)

120 (8.3)

150 (10.3)

180 (12.4)

Inlet psigPressure (bar)

1" Ports

F25481-111

Dimensional Data

131

Super-Duty High Flow Regulators • Air Systems Components

MODEL DESCRIPTION MODEL DESCRIPTION

Pressure Range Relieving Option Control OptionPSIG (Bar)

1= 5 - 125 (.4 - 8.6) No gauge 0= Relieving 0= Standard Knob2= 5 - 50 (.4 - 3.5) No gauge3=10 - 250 (.7 - 17) No gauge

Super-Duty Series regulators are used in large flow compressed air systems to helpmaintain constant outlet pressure. Gauge ports are 1/4” full flow and can be used asauxiliary outlet ports.

• Units can be mounted to a panel that is 1/16” min. to 5/32” max. thickness.• Aluminum Die Cast body is light weight and corrosion resistant.• Non-rising adjustment knob can be locked. Easy adjustment under any pressure.• Buna N diaphragms and seals provide excellent elasticity and long seal life.• Balanced valve design gives accurate and quick response to flow demands.

Max. Inlet Pressure: 300 PSIG (20.7 bar)Press. Range in Reg.: 5 to 250 PSIG (.4 to 17 bar)Oper. Temp. Range: 0° to 175° F (-18° to 79° C)Weight: 3/4” = 3.51 lbs. (1.60 kg),

1” = 3.22 lbs. (1.46 kg)1-1/4 = 2.90 lbs. (1.31 kg),1-1/2” = 2.58 lbs. (1.17 kg)

*Flow: 3/4” = 180 SCFM (85 dm3/s),1” = 200 SCFM (94 dm3/s)1-1/4” = 440 SCFM (207 dm3/s),1-1/2” = 440 SCFM (207 dm3/s)

*Air flow is at 150 PSIG (10.4 bar) and 90 PSIG (6.9 bar) outlet.

R27461-100

(order gauges separately)

Select the basic model number which represents the port size desired. From table below,select the number representing lubricator options required.

PORT SIZE BASIC MODEL

3/4” R27451- X X X1” R27461- X X X

1-1/4” R27471- X X X1-1/2” R27481- X X X

Shaded area =Best-Selling Models

Pre

ssu

re D

rop

0 0

40

80

120

2

4

6

8

bar p

sig Inlet psig

Pressure (bar)

dm /s3

scfm 0 80 160 240 320 400

0 40 80 120 160 200

AIR FLOW

1" Ports

Features3/4”, 1”, 1-1/4 & 1-1/2” Ports

Spring Housing: AluminumBody: AluminumSeals: Buna-NDiaphragm: Buna-NValve: Aluminum

& NylonKnob: High Impact

ABS

Ordering

100066 Gauge 0-60 PSIG (0-4)100067 Gauge 0-160 PSIG (0-11)100083 Gauge 0-300 PSIG (0-21)104117 Service Kit, Relieving Type104114 Panel Nut & Mounting Bracket

104115 U-Bolt Mounting Bracket104120 Spring, 5-50 lb.104121 Spring, 5-125 lb.104122 Spring, 15-250 lb.

*CAUTION: Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits. Regulatorscan be adjusted to zero PSIG secondary pressure and, generally, to pressures in excess of those specified. Theuse of these regulators to control pressures outside of the specified ranges is not recommended.

Dimensional Data

Accessories

Performance Specifications

132

Performance Specifications

Ordering

Accessories

Super-Duty High Performance Coalescing Filters • Air Systems Components

Dimensional Data

MODEL DESCRIPTION MODEL DESCRIPTION

ARO Super-Duty high performance oil removal filters are designed to remove 99% of the oiland water aerosols found in all compressed air lines.

• Pop-up filter service indicator is standard. Indicator changes from green to red whenelement needs to be replaced.

• Super efficient coalescing filter element removes particles down to 0.01 micron.

104068 Automatic Drain104115 U-Bolt Mounting Bracket104116 Service Kit104163 Sight Gauge Kit

104231 Coalescing Element104241 Twist Drain104246 Mechanical Filter Service

Indicator

Bowl Capacity: 32 oz. (946 ml)Max. Inlet Pressure: 250 PSIG (17 bar)Oper. Temp. Range: 0° to 175° F (-18° to 79° C)Weight: 1-1/4 = 4.65 lbs. (2.11 kg),*Flow: 3/4” = 50 SCFM (24 dm3/s),

1” = 150 SCFM (71 dm3/s),1-1/4”= 150 SCFM (71 dm3/s)

*Flow is at 90 PSIG (6.2 bar)inlet and 5 PSIG (.4 bar) pressure drop.

Body: AluminumBowl: AluminumSight Glass: PyrexSeals: Buna-NDrain: Twist TypeElement: Synthetic Fiber and

Polyurethane Foam

Select basic model representing the port size desired. Add number representing filter options required.

PORT SIZE BASIC MODEL

3/4” F2545X- 3 X X1” F2546X- 3 X X

1-1/4” F2547X- 3 X X

Shaded area =Best-Selling Models

Filter Service Indicator Filter Element Bowl Option Drain Option2 = With Mechanical 3 = Coalescing 1 = Metal Bowl 0 = Manual Drain

(Standard) w/Sight Glass 1 = Auto Drain

Features3/4”, 1” & 1-1/4” Ports

4.75(121)

4.75(121)

13.2(335.3)

2.72(69)

InletPressure

psig(bar)

0 50 100 150 200 250

0 25 50 75 100 125

bar

psig

Pre

ssur

e D

rop

00

2

4

6

.1

.2

.3

.4

25(1.7)

40(2.8)

60(4.1)

90(6.2)

120(8.2)

150(10.3) 180

(12.4)

AIR FLOW

1" 1-1/4" PORTS

Inlet psigPressure (bar)

25(1.7)

40(2.8)

60(4.1)

90(6.2)

120(8.2)

150(10.3)

180(12.4)

scfm 0 20 40 60 80 100

0 10 20 30 40 50AIR FLOW

dm /s3

.4

.3

.2

.1

0 0

2

4

6

bar p

sig

Pre

ssu

re D

rop

3/4" Ports

F25462-311

133

F254XX-X1XRELEASED: 5-1-98REVISED: 11-12-01(REV. B)

SUPER DUTY FILTERF254 X X - X 1 X

3/4” = 51” = 6

1-1/4” = 71-1/2” = 8

2” = 9

0 = Manual1 = Automatic

1 = 40 Micron3 = Coalescing

PORT SIZE DRAIN OPTION

FILTER ELEMENT

1 = Metal w/Sight GlassBOWL OPTION

FILTER SERVICE INDICATORWithout = 1

With = 2

TECHNICAL SPECIFICATIONS

OPERATION CONDITIONS

Fluid: Compressed AirMaximum Inlet Air Pressure: 250 p.s.i.g. (17 bar)Operating Temperature:

F254X1�11X (40 Micron): �30� to 175�F (�34� to 80�C)F254X2�31X (Coalescing): �30� to 150�F (�34� to 65�C)Air supply must be dry enough to avoid ice formation at temperatures below 35�F (2�C).

Particle Removal: Coalescing: Down to 0.01 µm.Maximum pressure drop across filter for efficient operation:

10 p.s.i.g. (.7 bar)Maximum remaining oil content in outlet air: Coalescing: 0.01 ppm at 70�F

(20�C) with an inlet oil concentration of 17 ppm.Typical flow at 90 p.s.i.g. (6.3 bar) inlet pressure and 5 p.s.i.g. (0.35 bar)

pressure drop:F25451�11X 325 scfm (153 dm3/s)F25461�11X 425 scfm (201 dm3/s)F25471�11X 425 scfm (201 dm3/s)F25481�11X 425 scfm (201 dm3/s)F25491�11X 1400 scfm (661 dm3/s)

Maximum flow at 90 p.s.i.g. (6.3 bar) inlet pressure to maintain statedoil removal performance:F25452�31X 90 scfm (42 dm3/s)F25462�31X 125 scfm (59 dm3/s)F25472�31X 125 scfm (59 dm3/s)F25482�31X 250 scfm (118 dm3/s)F25492�31X 300 scfm (142 dm3/s)

Automatic drain operating conditions (float operated):Bowl pressure required to close drain: Greater than 5 p.s.i.g. (0.3 bar)Bowl pressure required to open drain: Less than 3 p.s.i.g. (0.2 bar)Minimum air flow required to close drain: 2 scfm (1 dm3/s)Manual operation: Depress pin inside drain outlet to drain bowl

Color Code for Filter Service Indicator: Green: Pressure drop is less than 6 psid (.4 bar)Green / Red: Pressure drop between 6 and 15 psid (.4 and 1 bar)Red: Pressure drop greater than 15 psid (1 bar).

MATERIALS OF CONSTRUCTION

MODELS: See chart aboveBody: AluminumIntermediate body: AluminumBowl: AluminumBowl sight glass: PyrexElastomers: Neoprene and NitrileFilter Element: 40 Micron � Sintered Bronze

Coalescing � Synthetic fiber and polyurethane foamService Indicator:

Body: Transparent nylonInternal Parts: AcetalSpring: Stainless SteelElastomers: Nitrile

F25461-111 Standard FilterF25462-311 Coalescing Filter

134

OPERATING AND SAFETY PRECAUTIONS

• Use only genuine ARO replacement parts to assure compatible pres�sure rating and performance.

• Read carefully all warnings and safety precautions and heed the fol�lowing before operating, to avoid personal injury and/or propertydamage.

• Be certain anyone operating this equipment has been trained to use itsafely.

WARNING COMPONENT RUPTURE. Do not exceed maximumrated operating pressure as stated in technical specifications. To avoid possible damage or personal injury, DO NOT expose the unitto excessive pressure beyond the intended working range.

WARNING TEMPERATURE LIMITS. Do not exceed maximum tem�perature limits as stated in TECHNICAL SPECIFICATIONS. Excessive temperature can affect non−metallic parts which mayweaken them and cause failure.

WARNING USE WITH INDUSTRIAL COMPRESSED AIR SYSTEMS

ONLY. Do not use with bottled gas products or fluids. misapplicationscan result in component failure and personal injury.

WARNING DISASSEMBLY HAZARD. Do not disassemble this unitwhen it is under pressure. Shut off and relieve air supply before at�tempting service or disassembly procedures. Isolate the unit by clos�ing the shut�off valve or disconnect the supply line or hose.

WARNING DO NOT USE DEGREASERS OR SOLVENTSTO CLEAN POLYCARBONATE BOWLS. Exposure internally or exter�nally to incompatible chemicals or their vapors or fumes could attackand weaken polycarbonate material, causing failure.DO NOT EXPOSE to acetone, trichloroethane, gasolene, alcohols,keytones, esters, chlorinated hydrocarbons, toluene, etc.Clean polycarbonate bowls with soap and water or kerosene only.USE COMPATIBLE LUBRICATING OILS ONLY. Lubricating oils usedin plastic bowls must be compatible with polycarbonate plastic(some �fire resistant" oil additives are not compatible). Fumes ofthese substances in contact with polycarbonate bowls internally orexternally can also damage the bowl. Consult Aro catalog or the AroCorporation, Bryan, Ohio 43506 for comprehensive listings of harm�ful chemicals and compatible listings of harmful chemicals and com�patible lubricating oils. If questions arise, request Form No. 4424.

INSTALLATION

• Install filter with the air flow as indicated by the arrow on the top of the unit.• Install filter as close as possible to the air operated equipment for best per�

formance.• Filters must be installed with the bowls downward for proper operation.• When using filter featuring the sight glass on the bowl, orient the bowl so it is

most visible for the operator.• Locate the filter upstream from the regulator and lubricator.• Air line piping should be the same size as filter ports.• Locate filter in air line upstream of cycling directional control valves, and

away from any heat source. If used as a main filter, install as close as pos�sible to the air supply.

• Use pipe thread sealant on male threads only when connecting piping. Donot allow sealant to enter the interior of the filter.

• For maximum coalescing element life and efficiency, install a general pur�pose filter with a 5�micron element upstream from the coalescing filter.

• Connect flexible tubing with 1/8" minimum I.D. to the automatic drain con�nection (1/8" NPTF). Avoid restrictions in the drain line.

OPERATION

• Monitor the sediment accumulation.• If the pressure drop across the filter becomes excessive, drain the filter

bowl. Clean or replace the filter element.• Clean the filter element periodically. Soak the filter bowl and clean with

soap and water.

MAINTENANCE

• Filters with manual drain must be drained as frequently as necessary tokeep the liquid level below the baffle, which could cause liquid to be carrieddownstream.

• Automatic drains can be operated manually by depressing the needle in�side drain outlet.

• Replace element when pressure drop reaches or exceeds 10 psid (0.7 bar)or when service life indicator shows approximately one�half red / green. Anexcessive pressure drop across a saturated but uncontaminated element,could indicate operation above the maximum flow rate (see Specifica�tions).

CLEANING OF FILTER SERVICE INDICATOR• Clean indicator lens or nylon indicator with warm water only. Clean other

parts (except element) using warm water and soap.Service Note: Element (7) can’t be cleaned.

• Dry parts and blow out internal passages in body using dry compressed air.• Inspect parts. Replace those found to be damaged.

SERVICE KITSRepair Kits are universal and may contain items not used on your product. Al�ways replace used parts with identical parts from the kit.

135

F254X1�11X 3/4" to 1�1/2" Standard FilterF254X2�31X 3/4" to 1�1/4" Coalescing Filter

SERVICE

DISASSEMBLY1. Shut off air inlet pressure and reduce pressure in filter to zero.

Filter can be disassembled without removal from air line.2. a.) Unscrew bowl and element.

b.) Unscrew bowl and baffle (46). Remove element (41 or 48).NOTE: Automatic drain is not repairable and should be replaced if inoperative.3. Inspect parts. Replace those parts found to be damaged.

REASSEMBLY1. Lubricate all �O" rings, the portion of the manual drain body (14) that con�

tacts the bowl, and the hole in the manual drain body (14) that accommo�dates the stem of drain valve (15) with a good quality �O" ring grease.

2. Arrows on indicator (3) and body (43 or 44) must point in the same direction.Tighten screws (2) to 25 � 35 in. lbs (2.8 � 4.0 Nm).

3. Assemble filter as shown on the exploded view.

F254X1�11X Standard4. Place �O" ring (44) on louver (50) then press into place in body (45).5. Screw baffle (46) into center post until contact is made with the filter ele�

ment (48), then tighten an additional 1/4 turn.6. Press drain (14) thru the hole from inside of the bowl. Place retainer �O" ring

(16) over drain, then position in groove.7. Press drain valve (15) thru hole in drain (14).8. Early models: Tighten drain retaining nut (30, 18) to 20 � 25 in. lbs (2.3 � 2.8

Nm). Tighten drain petcock (29) to 15 � 20 in. lbs (1.7 � 2.3 Nm).9. Assemble sight glass components (20 thru 25) to bowl. Apply a 2 � 4 lb. (.9 �

1.8 Kg) clamping force to upper and lower sight glass brackets (21) to pullbrackets together. Tighten screws (20) to 8 � 10 in. lbs (.9 � 1.1 Nm).

10. Early models: Tighten retainer (35) to 17 � 20 in. lbs (1.9 � 2.3 Nm). Do notover tighten to avoid damage to gauge glass (38).

11. Turn bowl into body until arrowhead is in line with or to the right of the arrow�head on body.

2

4

3

5

1

45

44

5049

48

47

46

STANDARDF254X1-11X

COALESCINGF254X2-31X

1011 12

7

8

9

6

43

42

41

13

14

1516

17

18

19

2021

22

23

24

25

26

27

28

23

2021

29

30

31

32

33

34

353637

38

39

40

3731A

CURRENTMETALBOWLS

EARLYMETALBOWLS

Note: Individual parts are not normally sold.

KIT DESCRIPTION KIT NO. ITEM NOS. INCLUDED

Element, 5 micron 104235 48

Element, 40 micron 104119 48

Element Kit, Coalescing 104231 19,26,31A,34,39,41,42

Automatic Drain Assembly 104068 17,18,19

Seal Kit 104116 26,31A,44,47,49

Sight Glass (Current) 104163 20,22,23,24,25,26

Sight Glass (Early) 104123 36,37,38

Service Indicator � Mechanical 104246 1

Service Indicator � Electrical (Optional) 104247 6

Manual Drain Assembly (Current) 104241 14,15,16

Manual Drain Asm (Early) (Cancelled) 104212 30,31,31A

136

R274X1–X00RELEASED: 5–1–98REVISED: (REV. )

SUPER DUTY REGULATORR274 X 1 – X00

3/4’’ – 51’’ – 6

1–1/4’’ – 71–1/2’’ – 8

PORT SIZE100 – 5–125 PSIG200 – 5–50 PSIG300 – 10–250 PSIG

SPRING RANGE

TECHNICAL SPECIFICATIONS

OPERATION CONDITIONS������ � �� �� ��� ��� ����� ��������� �� ������ ��������� ����� �������������� ������ �� � ��� ��� ���� � ���� ��������� ���� �� ������� ���� �� ������� !�� ������� ����� ������������ ����� �� � ���� �"�#� � �$��� ��� �% �& �%�� �� ��&

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OPERATING AND SAFETY PRECAUTIONS

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SERVICE

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138

Features

Performance Specifications

Air Systems Components • Module/Air 2000 Piggyback Filter/Regulator

ARO Module/Air 2000® Series "Piggyback" units are compact to save space, giving moredesign flexibility. The filter and regulator have a common inlet and a common outlet. Thissaves on space, set-up time and piping costs.• Units have threaded ports for direct connection to pipe plumbing or, when used with

modular port adapter kits, a single unit or combination of units can be piped into the airsystem in a modular arrangement.

• Push-pull, non-rising knob allows one-hand adjustment. Pull to adjust, push to lock.Arrows on the knob indicate pressure increase and decrease.

• Balanced valve-type diaphragm regulation assures positive pressure adjustment and rapidresponse to inlet pressure changes.

• Regulator offers in-line repairability. Valve and diaphragm can be replaced withoutremoving unit from line.

• Bayonet bowl attachment provides easy filter element removal.

• Inlet / outlet is stamped into housing for easy air line hookup.

• Automatic drain has 1/8” NPT connection for draining away contaminant’s.

• 10 PSIG minimum operating pressure.

NOTE: See cautions on the use of polycarbonate bowls. (Page 78)

CAUTION: Outlet pressure adjustment ranges are not minimum or maximum outlet pressure limits.Regulators can be adjusted to zero PSIG secondary pressure and, generally, to pressures in excessof those specified. The use of these regulators to control pressures outside of the specified rangesis not recommended.

Body: Zinc die-castBowls: Polycarbonate or Zinc die-cast Bowl Guard: Zinc die-castSight Glass: Polyimide-Nylon 12Seals: Buna NDrain: Brass and Buna NFilter Element: Porous polypropyleneDiaphragm: Buna NValve: Brass Spring Housing: Glass-Filled NylonMax. Inlet Pressure: Polycarbonate bowl - 150 PSIG (10.4 bar)

Metal bowl - 175 PSIG (12 bar)Operating Temperature Range: Polycarbonate Bowl - 0° to 125° F (-18° to 52°C)

Metal Bowl - 0° to 175° F (-18° to 79°C)Gauge Port: 1/4” NPT*Flow: 1/4" = 93 scfm (44 dm 3/s)

3/8" = 135 scfm (64 dm 3/s)1/2" = 140 scfm (66 dm 3/s)

*Air flow is at 100 PSIG (6.9 bar) inlet and 90 PSIG (6.2 bar) outlet.

1/4”, 3/8” & 1/2” Ports

Models & Dimensions, in. (mm)

Relieving with manual drain

GRAPHIC SYMBOLS

139

Ordering

Module/Air 2000 Piggyback Filter/Regulator • Air Systems Components

1/4" 93 (44) P29221-110 P29221-610 6.0 (177) 40 2.05 (.93)3/8" 135 (64) P29231-110 P29231-610 6.0 (177) 40 2.03 (.92)1/2" 140 (66) P29241-110 P29241-610 6.0 (177) 40 2.00 (.91)

PORT BOWL FILTERSIZE FLOW MODEL SIZE ELEMENT WEIGHTNPT scfm (dm3/s) W/O GAUGE W/ GAUGE oz. (ml) (micron) lbs. (kg)

X X XFilter *Pressure Range Relieving / Control Option /

Element PSIG (bar) Bowl Option Drain

1/4” P2922X - X X X3/8” P2923X - X X X1/2” P2924X - X X X

1 = 40 Micron 1 = 5 - 125 (.4-8.6) No Gauge 0 = Relieving/ Poly w/ Guard 0 = Standard Knob/ Manual4 = 5 Micron 2 = 0 - 50 (0-3.5) No Gauge 1 = Relieving/ Metal w/ Sight Glass

3 = 10 - 175 (.7-12.1) No Gauge* 2 = Relieving/ Metal 4 = Standard/ Auto Drain6 = 5 - 125 (.4-8.6) w/ Gauge7 = 0 - 50 (0-3.5) w/ Gauge8 = 10 - 175 (.7-12.1) w/ Gauge*

Basic ModelPort Size

1/4" 93 (44) P29221-100 P29221-600 6.0 (177) 40 2.05 (.93)3/8" 135 (64) P29231-100 P29231-600 6.0 (177) 40 2.03 (.92)1/2" 140 (66) P29241-100 P29241-600 6.0 (177) 40 2.00 (.91)

1/4" 93 (44) P29221-114 P29221-614 6.0 (177) 40 2.05 (.93)3/8" 135 (64) P29231-114 P29231-614 6.0 (177) 40 2.03 (.92)1/2" 140 (66) P29241-114 P29241-614 6.0 (177) 40 2.00 (.91)

1/4" 93 (44) P29221-104 P29221-604 6.0 (177) 40 2.05 (.93)3/8" 135 (64) P29231-104 P29231-604 6.0 (177) 40 2.03 (.92)1/2" 140 (66) P29241-104 P29241-604 6.0 (177) 40 2.00 (.91)

Select the basic model number associated with the port size desired. From the table below, select thenumbers representing the options required. For BSP threads, add -B to end of model number.

Shaded area =Best-Selling Models

1/4”, 3/8” & 1/2” Ports

push drain • metal bowl with sight glass

push drain • polycarb. bowl with bowl guard

automatic drain • metal bowl with sight glass

automatic drain • polycarb bowl with bowl guard

Additional Models Available

P29241-600

*NOTE: 10-175 PSI pressure rangecan be ordered only with Metal Bowl orMetal Bowl with Sight Glass.

NOTE: Not all menu combinations are valid. See price book to verify.

140

Features

Performance Specifications

Air Systems Components • Module/Air 2000 Lubricators

ARO Module/Air 2000® oil-fog lubricator features an adjustment needle on top of thetransparent sight dome. The adjustment needle features finer threads and improvedtolerances between the needle and seat. Lubricator drip rate adjustment is easier to set. Therequired amount of lubrication can be efficiently delivered for longer life of tools, cylinders,valves, pumps, air motors and other air-operated equipment.• Lubricator can be filled while under pressure. This avoids the inconvenience of system

pressure shut-down and the resulting downtime.

• The oil adjustment screw has an optional tamper-resistant cap which helps preventunauthorized adjustment of oil.

• INCREASE / DECREASE markings on castings show direction to turn adjustment screwfor easy oil drip set-up.

• Warning and technical information is printed in English, Spanish, French and German onstandard units.

• Bayonet bowl attachment provides easy removal.

• Units have threaded ports for direct connection to pipe plumbing or, when used withmodular port adapter kits, a single unit or combination of units can be piped into the airsystem in a modular arrangement.

NOTE: See cautions on the use of polycarbonate bowls. (Page 78)

Body: Zinc die-castBowls: Polycarbonate or Zinc die-castBowl Guard: Zinc die-castSight Glass: Polyimide-Nylon 12Seals: Buna N Sight Dome: PolycarbonateOil Capacity: 6 oz. (177 ml)Max. Inlet Pressure: Polycarbonate bowl — 150 PSIG (10.4 bar)

Metal bowl — 175 PSIG (12 bar)Operating Temperature Range: Polycarbonate Bowl - 0° to 125° F (-18° to 52°C)

Metal Bowl - 0° to 175° F (-18° to 79°C)*Flow: 1/4"=75 scfm (35 dm 3/s)

3/8" = 100 scfm (47 dm 3/s)1/2" = 110 scfm (52 dm 3/s)

*Air flow is at 90 PSIG (6.2 bar) inlet and 10 PSIG (0.7 bar) pressure drop.

1/4”, 3/8” & 1/2” Ports

Models & Dimensions, in. (mm)

141

Ordering

Module/Air 2000 Lubricators • Air Systems Components

1/4" 75 (35) L26221-110 6.0 (177) 1.50 (.68)3/8" 100 (47) L26231-110 6.0 (177) 1.44 (.65)1/2" 110 (52) L26241-110 6.0 (177) 1.36 (.62)

PORT BOWLSIZE FLOW SIZE WEIGHTNPT scfm (dm 3/s) MODEL oz. (ml) lbs. (kg)

X X XAdjustment Option Bowl Option Fill Option

1/4” L26221 - X X X3/8” L26231 - X X X1/2” L26241 - X X X

1 = Standard 0 = Polycarbonate w/ guard 0 = Standard1 = Metal w/ sight glass 1 = Quick -Fill Adapter2 = Metal

Basic ModelPort Size

1/4" 75 (35) L26221-100 6.0 (177) 1.50 (.68)3/8" 100 (47) L26231-100 6.0 (177) 1.44 (.65)1/2" 110 (52) L26241-100 6.0 (177) 1.36 (.62)

Select the basic model number associated with the port size desired. From the table below, select thenumbers representing the lubricator options required. For BSP threads, add -B to end of model number.

Shaded area =Best-Selling Models

metal bowl with sight glass

polycarb. bowl with bowl guard

Additional Models Available

From the chart at left, select the modelnumber associated with port size and bowloption required. If other options arepreferred, use menu below.

L26241-100

1/4”, 3/8” & 1/2” Ports

142

P292X1-XXXRELEASED: 3-22-96REVISED: 12-5-00(REV. C)

PIGGYBACKFILTER / REGULATOR MODULE

MÓDULO DE FILTRO / REGU-LADOR SUPERPUESTO

MODULE FILTRE RÉGULATEUR

P1

P2

P3

P4

P5

P6

P7

P8

P9

P10

P11

P12

P13

P14

P16

P17����� ������

������ � �������� � �� ���

P20

P21

P18

P22 �

P23 P24

P19 P25� P26 P28

P30

P29 �P27

P31

� LUBRICATE WITH KEY LUBE UPON ASSEMBLY.LUBRIQUE CON LUBRICANTE KEY UNA VEZ QUE SE HALLA MONTADO.LUBRIFIER AU MOYEN DE KEYLUBE LORS DE L’ASSEMBLAGE.

� (THREADS)(ROSCAS)(FILETS)

� (I.D.’S)(I.D.S)(DIAMETRES INTÉRIEURS)

� (“O” RING)(ANILLO “O”)(JOINT TORIQUE)

� Filter / regulator base is date coded, prior to “892” consult factory.La base del filtro / regulador está cifrada con la fecha, consulte con la fábrica si es previo a “892”.Base filtre régulateur à code de datation, antérieur à “892”, communiquer avec le fabricant.

P15

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145

L262X1-XXXRELEASED: 3-22-96REVISED: 10-27-00(REV. D)

LUBRICATOR MODULEMÓDULO LUBRICADOR

MODULE LUBRIFICATEUR

� L1

� � L2

� L3

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� L7

L9

L11

� L12

L13

L16

L17

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L21

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L28

L29

L30

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� LUBRICATE WITH KEY LUBE UPON ASSEMBLY.LUBRIQUE CON LUBRICANTE KEY UNA VEZ QUE SE HALLA

MONTADO.LUBRIFIER AU MOYEN DE KEYLUBE LORS DE

L’ASSEMBLAGE.� GREASE WITH LUBRICATING OIL UPON ASSEMBLY.

ENGRASAR CON ACEITE LUBRICANTE AL MOMENTO DEENSAMBLARLO.

GRAISSE AVEC HUILE DE LUBRIFICATION DURANTL’ASSEMBLAGE.

� INCLUDED IN 104226 REPAIR KIT.SE INCLUYE EN EL JUEGO DE REPARACIÓN 104226.INCLUSE DANS LA TROUSSE DE RÉPARATION 104226.

TECHNICAL SPECIFICATIONSMATERIALS OF CONSTRUCTION

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OPERATION CONDITIONS

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WARNING � E# �"� @�# I�J��%� � ��A@ .89 � 9�8�@� @��C7 �� � ��9� ��� �*�� ���9��& � 8�� � @�� ��998�� >� $ (!� �#� ����2��� (��> �4���3#� (>��> ��>�$��� #�' ;�! (>�!� 3���# 1#���3#��A>�� #������!�!��2� 13�> �>� $ (! 31 ��� �>� $ �" ��� # ���� � �>� #�2>� �5, �3#��*��!3#� � ! �? �>� $ (! � 3!� ��3�� �� � $! ( 44� (>��> � 3!� #��3!��� 1�#� ��! ��<3#" # 1# 1�#�" ��'�2��

WARNING % $ � H " %"�"� "� � #@"$� � �#"�$ � #,���� $��" � E# � =1 �3#� ����#��!!" # �=���#��!!" � ��� '1���$!� �>�'���!� # �>��# ;�1 #� # 43'�� � 3!������? ��� (��?�� 1 !"��#$ ���� '���#��!� ��3���2 4��!3#��7� �� ���9 � ���� ��� �#��>! # ��>���� 2�� !���� �!� > !��?�"� ���� ����#�� �>! #������ >"�# ��#$ ��� � !3���� �����!��� 1 !"��#$ ���� $ (!� (��> � �1 ��� (���# # ?�# ���� �!"�89 ��.� ��@ @8���� ��& ��@9 ��@�� @3$#������2 �!�3��� �� 1!����� $ (!� '3�� $� � '1���$!� (��> 1 !"��#$ ���� 1!������ +� '� D4�#� #��������6 �! ������;�� �#� � � � '1���$!�-� *3'�� 4�>��� �3$������� �� � ����� (��> 1 !"��#$ ���� $ (!� ����#��!!" #�=��#��!!" ��� �!� ��'�2� �>� $ (!� � ��3!� # ����! 2 # �>�# � #1 #��� �� �#"��� �>� ����� 4 # � '1#�>����;� !�����2� 4>�#'43! �>�'���!� ��� � '1���$!� !�����2� 4 >�#'43! �>�'���!���� � '1���$!� !3$#������2 �!�� �4 E3���� �� �#���� #�E3��� 4 #' � ���)��

INSTALLATION

• �����!! !3$#���� #� (��> �>� ��# 4! ( �� ��������� $" �>� �## ( � �>�� 1 4 �>� 3����

• �����!! !3$#���� #� �� �! �� �� 1 ���$!� � �>� ��# 1�#���� �E3�1�'��� 4 # $��� 1�#4 #'�����

• @3$#���� #� '3�� $� �����!!�� (��> �>� $ (!� � (�(�#� 4 # 1# 1�# 1�#��� ��

• A>�� 3���2 !3$#���� #� 4���3#��2 �>� ��2>� 2!��� � �>� $ (!� #�����>� $ (! � �� �� ' �� ;���$!� 4 # �>� 1�#�� #�

• @ ���� �>� !3$#���� # � (���#��' 4# ' �>� #�23!�� # ��� 4�!��#�

OPERATION

• 8�� � 2 � 2#��� 4 � ������#2��� �! +�� 1�#� F )0���- 4 # 3�� ���>� ��# 1�#���� �E3�1'���� ��4�# � �>� ��# 1�#���� �E3�1'��� 1�#�� #G� '��3�!��� : >�� !3$#���� # 3��� � $�!! �>��? ;�!;� ! ����� �� �>� !3$#����� # $ �" � #���#��� �>� 1�#����2 1#���3#� � �>� $ (! ��� �!! ( #��' ;�! 4 �>� 4�!! 1!32� >�� (�!! 1�#'�� 4�!!��2 # !3$#���� # $ (!#�' ;�! (>�!� �� �>� � #'�! 1�#����2 ' ���

• �$��#;� �>� '�#?��2� +�� H- � �>� !3$#���� # $ �" (>��> �> (� ���#���� �� 3#� �>� ��<3��'��� ��#�( � 3���#�! �?(��� � ���#������� �! �?(��� � ���#�����

#H������ � �%KH ��"$���� : >�� �� � ��1> � �"1� !3$#���� # ����2�� ��<3��'���� ���� � $� '��� (��> � � ������ #��� 4 4! ( �>#3 �>� !3$#���� # �� �� 1�#�����2 ' ���

• 8�� � �'�!! ��#�(�#�;�# � ��<3�� �>� �#�1 #���� >� ��<3��'�����#�( �� ! ����� �� �>� ��2>� 4��� ��1 � �>� � 1 4 �>� !3$#���� #�

• 7���#'��� �>� �;�#�2� #��� 4 4! ( +9�*.- �>#3 �>� !3$#���� #� �>���3#� �>� ��<3��'��� ��#�( � $���� �� �# 1 1�# '��3�� 4 # ���> ��9�*.� =�'1!�: �4 �>� �;�#�2� 4! ( �� )� 9�*.� ��� �>� �#�1 #��� ��) �# 1� 1�# '��3����� : >� 4�!! 1!32 '3�� $� #�' ;�� � �!! ( #�' ;�! 4 �>� !3$#����� # $ (! # 4�!!��2 4 �>� 3����

• ��' ;� �>� 4�!! 1!32 ��#�43!!"�• *�!! � �>� � 1 4 �>� $ (!� �4 �>� $ (! �� �E3�11�� (��> � ���� ��2>�

2!���� �! �> 3!� �!(�"� $� ;���$!� �� �>� 2!����

148

#/5/G-1GGG ��" 2 ! 4

ESPECIFICACIONES TÉCNICASMATERIALES DE CONSTRUCCIÓN

������ *3���� � 1#���I� �� %�����3����� � !���#$ ��� 43���� � 1#���I� �� %������������� �� �� �3���� *3���� � 1#���I� �� %���������)� �� A�����'���)�� &#�!�'���������� �� A�����'���)�� &#�!�'��� ������ ���#�! �

CONDICIONES PARA LA OPERACIÓN����� �� �����������

�3$��� �� 1 !����!�� � �� � �)�� * +��,� � �)��-��3$��� '��J!��� � �� � �/�� * +��,� � /0��-�

�L���� �����)� ��� ���� �� "��������3$��� �� 1 !����!�� � ��� 1��2 +���� $�#��-��3$��� '��J!��� � �/� 1��2 +�)�� $�#��-�

��������)�� 9����'�� ���3��#��!�� �� ��#� � '1#�'�� ���������� �� ������� � %� +�// '!�-�!�;�� ! 4!3< �� ��#� �� �� 0� 1��2 +��) $�#��- �� ���#���� " ,� 1��2+��� $�#��- �� ��!����

�5�6 � /� ��4'�5,6 � ��� ��4'�5)6 � ��� ��4'

PRECAUCIONES DE OPERACION Y DE SEGURIDAD

• H������ �)�� ������ �� �������'� ��M������ �� �� ���� ���1������ �� �� �������3������ ��� A���� �� �� �����)� � �� ��1�����*��

• #�� ��� ������ ����� ��� ��A��������� � ����������� �� ��1������ � ���� �� ����� �� �������� ����� �� �� �������)����� �A���� �� ��*� �������� � 8 � � �� ��������� �;����

• ����N���� .� ����� ����� ���� �.��� �� �� ���L �������������� ����'���� �� ������ ������

ADVERTENCIA �H��H�� %"# � �� $"$�"� �� ��

�7 @ B@�� 7 @ .K��. ��9�L� 7 �����L�7: �3$��� '��J!��� � �/� 1��2 +�) $�#��-� �3$��� �� 1 !����!�� ���� 1��2 +�� $�#��-� ��#� �;���# �! 1 ��$!� ��M ��! �E3�1 1�#�� ��!� �� �=1 �2� !� 3����� � 3�� 1#���I� E3� �=���� �! #��2 ���#�$�< �������� �

ADVERTENCIA #O���" %" �"��"���H��� �� ���

7 @ .K��.� 7 @�9 @N.� 9 7 .�� 8� 7: �3�$��� '��J!��� �/�� * +/0� �-� �3$��� �� 1 !����!�� � �)�� * +�)��-� @� ��'1�#��3#� �=����;� 13��� �4����# !�� 1�#��� � '��J!�����!�� �3�!�� 13���� ��$�!���#�� " 1# ; ��# 3�� 4�!!��

ADVERTENCIA H��#��" P# � $ # � �"�� �$1%H ����#" %" ���" � ������% � �� 8 �@�� ��� ����78� �9 7 &9 .�� @@7� � ��� @NO8�7�9� @9�@������9 ������� 9 �87� 7� ��.��98@� 7� 8� *@@ 7@ ��.���� �

ADVERTENCIA ��" �# %" � $���� �� 79�

.� 9 8��77 �8�7� 9 P �Q� ��9�L�� ��� � @��� @ 98.���9 �� 7 �� � 9 7 �� � �7� 9�B���� � 7 @�9 ����7�.�� �9 7 79.��� Q� R�!� !� 3����� ��##��� !� ;J!;3!� �� !R��� ���� ����� !�!R��� '��23�#� �� �3'�����# �

ADVERTENCIA ��" %" �"��� %" #� � ��� @���7�9 � ��@B7 ��� 9&8��77�98���9���L�� � 9 7 ����� @ 8��77 @ ��9�L� 7@ 8��N� @�� � 1�� �� ����M�# � � � 3���#����#R����� E3� ���>�$� �! #���# �3��� �! �E3�1 ���� � 1#���I�� �3��� �� #��!��� !�#������!���I�� �'13<� !� � 1� >���� �##�$�� �! ����#� # ��! �3�#1 ">J2�! 2�#�# � !� ��#��>� �5, �� ;3�!��� ! >��> �� � ����<�# !�� 1� 1 �#R� >���# E3� ��!��#� ���1������ ! E3� 1 �#R� ��3��# !���� ��� 1�#� ��!�� ��M � �� 1# 1��������

ADVERTENCIA $ H��#��" %" "$�� �% �" %� #@"$�" ���� #������ � �� %" � #����� $�� �@� �=1 ����I� ����#�� �=��#�� � 1# �3�� � E3R'�� � ��� '1����$!�� �3� ;�1 #�� >3' � 1 �#R� �����# " ��$�!���# ! � '���#���!�� �� 1 !���#$ ��� �� >������ E3� 4�!!����� 9 ����& ���78� �9 @9 ��.� ���� ��� �#��! �# ���� � 2�� !���� �!� > !��� ��� ���� S���#��� � '13��� � �! #��� �� >��# ��#$3# �� � !3�� � ����@�'1�� ! � ��% ��� �� 1 !���#$ ��� � � <�$I� " �E3� E3�# ����� ! �8 �@�� 9L@� @8����� 9 ��.� ��@9� @ � ������� !3�$#������� 3��� � �� � 1�� �� 1!J���� ��$�� ��# � '1���$!�� � ��! 1!����� �� 1 !���#$ ��� � +�!23� � �����; � D#���������� �! 43��2 6 �� ! � !3$#������� � � � � '1���$!��-� @ � >3' ������� �3��������� E3� ���#�� �� � ����� � � !�� � 1�� �� 1 !���#$ ��� � �!����#� # �! �=��#� #� 13���� ��3��# ��'$�S� ��M � �� !� � 1�� � ���3!�� �! ���J!�2 �� �� � !� �'1#���� �� �#"��� �>� �����1�#� ����# !����� � '1!���� �� 1# �3�� � E3R'�� � ��M�� � " �#��!����� � '1���$!�� �� 1# �3�� � E3T'�� � 1�#<3����!�� " ������� !3�$#������� � '1���$!��� 9� �� 1#������� �3��� �! #��1��� � � !������! 4 #'3!�#� �U'�# ��)��

INSTALACION

• �����!� ! � !3$#���� #�� � � �! 4!3< �� ��#� � ' ! ������ !� 4!��>��� !� 1�#�� �31�#� # �� !� 3������

• �����!� ! � !3$#���� #�� ��� ��#�� � ' ��� 1 ��$!� ��! �E3�1 1��#�� � � ��#� 1�#� 3� '�< # ����'1�M �

• ��#� 3� 43��� ��'���� � ##��� � ! � !3$#���� #�� ��$�� �����!�#��� � !�� �3$���� >���� �$�< �

• 9� �� 3��!�%�� !3$#���� #�� � � !� ��#����#R����� ��! �#����! �� ;��3�!��%���I� �� !� �3$���� #����� !� �3$��� ��'���#� E3� 4#�%�� !�'��< # ;���$�!���� 1 ��$!� 1�#� �! 1�#�� #�

• 8$�E3� �! #�23!�� # " �! 4�!�# ! ��!�%�� � ����� ��! !3$#���� #�

OPERACION

• 8��!��� 3� 2#�� �� ������ � ����#2���� �� $3��� ��!���� +��#���� F )0���- 1�#� 3��# �� �E3�1 1�#�� ��3'J����'����� � ���3!��# �! .��3�! ��! 1�#�� # ��! �E3�1 ��3'J��� ��� : ��� !3$#���� # 3��!�%� 3�� ;J!;3!� �� 3� � ! ������ E3� �����3���#� �� �! �3�#1 ��! !3$#���� # 1�#� #���#��2�# !� 1#���I� 1��#���;� E3� ;� � !� � 1� " 1�#'���# E3� �� #���#� �! ��1I� �� !����� ��� 1�#'���#J �! #��$������'���� �! #���# �� !� � 1� $�< 1#����I� �� �#�$�< � #'�!�

• �$��#;� !�� '�#��� +�� H- �� �! �3�#1 ��! !3$#���� # E3� �������3�� ��#����I�� ��2� 2�#�# �! � #��!! �� �<3��� �� ������ � ��#�#� �!�� !�� '�����!!�� ��! #�! < 1�#� �3'����# " �� �! ������ �� !��'�����!!�� ��! #�! <� 1�#� ���'��3�#�

�KH �" %"# #H�����% ���� : ��� ����M �� �� !3$#���� # ��! ��1 �� ��4I� " ! � �<3���� �������� E3� >���# � � 3�� ;�! ����� �� 4!3< � ������� 1 # �! !3$#����� #� �� 3�� 4 #'� 1�#���;��

• 8�� 3� ���� #��!!�� # 1�E3�M 1�#� �<3���# !� �������� �� 2 ��� �! � #��!! �� �<�3�� �� ���3���#� �� �! ��1I� �� �!�'������I� ��;�� # E3� ���J �� !� 1�#�� �31�#� # ��! !3$#���� #�

• 7���#'��� !� �������� �� 4!3< 1# '��� +�*.- 1 # �! !3$#���� #�@3�2 � �S!� ;3�!�� �! � #��!! �� �<3��� 1�#� $����# 3�� 2 �� 1 #'��3� 1�#� ���� 9�*.� <�'1! : 9� �! 4!3< 1# '��� �� �� )��*.� ��<3��� !� �������� �� 2 �� � � � 2 ��� 1 # '��3� ��� : 9� ��$� #���#�# �! ��1I� �� !����� 1�#� 1�#'���# E3� �� ���E3� !� � 1� ��! !3$#���� # E3� �� !���� !� 3������

• ����#� � � �3���� �! ��1I� �� !����� �• @���� >���� �! !R'��� �31�#� # !� � 1�� 9� ���� U!��'� ���J �E3�1���

� � 3� ;�� # !���#�! �� ;��#� � �! ������ ��$�#J 1 ��#�� ;�# ���'1#�1 # �! ;��#� �

149

R-S

erie

s

R-SeriesHigh Vibration Applications

Typical applications include:

Most mobile equipment, including maintenance

of way equipment, farm implements, and off-road

vehicles, are equipped with hydraulic fluid tanks

or reservoirs which breathe outside air.

R-Series breathers are suitable for high vibration

applications including off-road vehicles, construction

vehicles, haul trucks, and farm vehicles typically

equipped with hydraulic fluid reservoirs. R-Series

breathers are easily mounted in place of standard

breather caps via rugged steel pipe threads,

included with all models except the R-111. The

metal reinforced base (right) is reusable.

When the silica gel cartridge turns color from gold

to dark green, simply install a new replacement

cartridge (below) to the reusable metal base.

The R-Series rebuildable design allows for

economical replacement of the desiccant cartridge.

R A I L R O A D M A I N T E N A N C E

O F W A Y E Q U I P M E N T

C R A N E S

F A R M I M P L E M E N T

O F F R O A D V E H I C L E S

Sizing Information

R-SERIES REPLACEMENT CARTRIDGES

12 13

FILTROS MARCA SCHROEDER. FILTRO PARTE #: RLT9VZ25S20D5 ELEMENTO DE RECAMBIO PARTE # 9VZ25 – 1 c/u. INCLUIDO EN ACEITES: 15W40 y SAE60 FILTRO PARTE #: RLT9VZ10S20D5 ELEMENTO DE RECAMBIO PARTE # 9VZ10 – 1 c/u. INCLUIDO EN ACEITES: SAE30 y SAE10

VENTEC INGENIERIA Y SERVICIOS – PARQUE INDUSTRIAL LO BOZA VOLCAN LASCAR # 741 – PUDAHUEL – SANTIAGO – CHILE TELEFONO 571 43 70 – 571 43 71 – [email protected]

130SCHROEDER INDUSTRIES LLC

Rango del Caudal: Hasta 70 gpm (265 L/min) para fluidos de 150 SUS (32 cSt) con conexiones P20, S20, y B20 Hasta 50 gpm (190 L/min) para fluidos de 150 SUS (32 cSt) con conexiones P16, S16, F16, F20y B16

Presión Máx. de Operación: 800 psi (55 bar)

Presión de Deformación: 2400 psi (165 bar) (*Yield Point)

Presión de Fatiga Máx: 415 psi (29 bar), según NFPA T2.6.1-R1-1991

Rango de Temperatura: -29°C a 107°C (-20°F a 225°F)

Ajuste de la Derivación: Inicial: 40 psi (2,8 bar) para todas las conexionesFinal: 57 psi (3,9 bar) para conexiones P20 y S20 Final: 75 psi (5,2 bar) para conexiones P16, S16, F16 y F20

Cabezal : Fundición de AluminioCuerpo: Aluminio

Peso del RLT-9V: 3,0 kg (6,7 lbs.)Peso del RLT-14V: 3,6 kg (8,0 lbs.)

Espacio Libre Requerido: 9V y 14V: 2,75" (70 mm)

Especificaciones de la Carcaza

del Filtro

70 gpm265 L/min

800 psi55 bar

Filtro de Media Presión

Características del Elemento

Filtrante

RLT

Dimensiones Métricas en ( ).El número de modelo del filtro en la figura es RLT9VZ10S16D5.

Compatibilidad con Fluidos

Tipo de Fluido: Medio filtrante indicado por Schroeder: Fluidos a base de petróleo Todos los medios de Celulosa (E) y Sintéticos (Z)

Alto Contenido de Agua Z1, Z3, Z5, Z10, Z25Emulsiones Invertidas Z10, Z25

Agua-Glicol Z3, Z5, Z10, Z25Éster de Fosfato Todos los medios Z con sellos EPR

Skydrol Z3H.5, Z5H.5, Z10H.5 y Z25H.5Nota: Para aplicaciones con celulosa (E) en Alto contenido de agua, EmulsionesInvertidas y agua-glicol, contácte a la fábrica

Para más información,ver Compatibilidad deFluidos: FluidosResistentes al Fuego,pág. 19 y 20.

Prop. Filtración según ISO 4572 /NFPA T3.10.8.8Rango de Filtración según ISO 16889 Con contador de partículas automatizado (CPA) al ISO 4402 Con CPA al ISO 11171 Cap. Retener

Elemento ßx = 75 ßx = 100 ßx = 200 ßx(c) = 200 ßx(c) = 1000 Impurezas gm

9V3/14V3 6,8 7,5 10,0 N/A N/A 25/38

9V10/14V10 15,5 16,2 18,0 N/A N/A 12/25

9VZ1/14VZ1 <1,0 <1,0 <1,0 <4,0 4,2 55/102

9VZ3/14VZ3 <1,0 <1,0 <2,0 4,7 5,8 57/105

9VZ5/14VZ5 2,5 3,0 4,0 6,5 7,5 45/83

9VZ10/14VZ10 7,4 8,2 10,0 10,0 12,7 52/104

9VZ25/14VZ25 18,0 20,0 22,5 19,0 24,0 48/94

Presión de Aplastamiento: 150 psid (10 bar)500 psid (34,5 bar) para la versión del elemento de alta presión de aplas-tamiento hidrostático (elemento 9V5Z10)

Dirección del Caudal: de afuera, hacia adentroDimensiones Nominales: 9V: 3,0" (75 mm) O.D. x 9,5" (240 mm) longitud

14V: 3,0" (75 mm) O.D. x 14,5" (370 mm) longitud

Element o La Selección de Elementos se basa en el uso de fluidos a basede Presión Series No. de Parte petróleo de 150 SUS (32 cSt) y una válvula de derivación de 40 psi (2,8bar).

9V3 & 14V3 9V3 14V3 Contactar a la FábricaMedio E9V10 & 14V10 9V10 14V10 Contactar a la Fábrica

9VZ1 & 14VZ1 9VZ1 14VZ1 Contactar a la Fábrica

Medio9VZ3 & 14VZ3 9VZ3 14VZ3 Contactar a la Fábrica

Z 9VZ5 & 14VZ5 9VZ5 14VZ5

9VZ10 & 14VZ10 9VZ10 & 14VZ109VZ25 & 14VZ25 9VZ25 & 14VZ25

Caudalgpm 0 10 20 30 40 50 60 70

SCHROEDER INDUSTRIES LLC 131

Ver Apéndice B paramayor informaciónacerca de estasopciones e indica-ciones para realizarpedidos.

n Diseño compacto, resistente y liviano. n Reemplazo de elementos rápido y sencillo.

RLT Pcarcaza para fluidos con sp gr = 0,86:

Pfiltro = Pcarcaza + Pelemento Pcarcaza Pelemento

Ejercicio:Determine ∆P a 40 gpm (150 L/min) paraRLT9VZ5S16D5 usando fluidos de 200 SUS (44cSt).

Solución:

Pcarcaza = 5,5 psi [0,35 bar]

Pelemento = 40 x 0,13 x (200÷150) = 6,9 psio

∆Pelement = [150 x (0,13÷54,9) x (44÷32) = ,49 bar]

Ptotal = 5,5 + 6,9 = 12,4 psio

∆Pelement = [0,35 + 0,49 = ,84 bar]

El cálculo de la cantidad de elementos necesarios se basa en la gráfica anterior.

sp gr = gravedad específica

Hasta800 psi(55 bar)

Pelemento= caudal x factor P de elemento x factor de viscosidad

Fact. P elem. @ 150 SUS (32cSt):9 V 14V

9V3 0,32 14V3 0,199V10 0,24 14V10 0,159VZ1 0,34 14VZ1 0,219VZ3 0,21 14VZ3 0,179VZ5 0,13 14VZ5 0,099VZ10 0,11 14VZ10 0,089VZ25 0,06 14VZ25 0,05Al trabajar en bar y L/min se debehacer la división: factor / 54,9.

Factor de Viscosidad:viscosidad / 150 SUS (32 cSt).

P16 = 1" NPTFP20 = 11⁄4" NPTF

S16 = 15⁄16"-12 SAE Recto(SAE-16)

S20 = 15⁄8"-12 SAE Recto(SAE-20)

F20 = 11⁄4" SAE J518 4 Bridas con perno código 61

B16 = ISO 228 G-1(1-11 BSPP)

B20 = ISO 228 G-11⁄4(11⁄4-11 BSPP)

(Las conexiones B16 y B20vienen con agujeros de mon-taje métrico)

(Omitir) = Buna N

H = EPR**

V = Viton**

9"

14"

**Disponible sólo con sellos Buna N.**Las partes de Aluminio son anodizadas.

V3*V10*

VZ1VZ3VZ5VZ10VZ25

VW

RLT

RLTN V5Z10(SinDerivación)

9"V5Z25

D5 = Dispositivo

Indicadores Eléctricos:Ver Apéndice A para unacompleta lista de opciones

RLTFiltro de Media Presión

Dirt Alarm®

SerieNo. Parte del Elem.

Material (Ver Apéndice A para Filtro Longitud Medio del Sello Conexión información de selección)

L = Dos conexiones de entrada y salida1⁄4” NPTF hembra de prueba

ST

SKB Housings

MTA

MTB

GT

ZT

KT

RT

RTI

KFT

LRT

BFT

QT

KTK

LTK

Accessories for Tank-Mounted

Filters

PAF1

MAF1

MF2

TF1

KF3

LF1—2"

MLF1

SRLT

RLT

KF8

K9

QF15

QLF15

QFD5

(Ver Sección5, pág. 145para versiónde Servicio deAgua)

Selección delnúmero departe del filtro

Otrasopcionesdisponibles

Informaciónde Caída de PresiónEn base al rangodel caudal y viscosidad

Selección del ElementoFiltranteEn base al rango del caudal

Características

CARRETES.

167

340 PAINTED FIXED HOSE REELS

S. 390

S. 430

S. 530

S. 540

S. 560

Hose reel with hoses in black synthetic rubber and galvanised steel fittings

- brass swivel joint- “viton” seals

F 3/8”GF 3/8”GF 3/8”G

F 1/2”GF 1/2”GF 1/2”GF 1/2”GF 1/2”G

F 1/2”GF 1/2”GF 1/2”G

F 1”GF 1”GF 1”GF 1”G

F 1/2”GF 1/2”G

F 1”GF 1”GF 1”GF 1”GF 1”G

F 1/2”GF 1/2”GF 1/2”GF 1/2”G

F 3/8”GM 3/8”GM 3/8”G

F 1/2”GM 3/8”GM 3/8”GM 1/2”GM 1/2”G

F 1/2”GM 1/2”GM 1/2”G

F 1”GM 3/4”GM 3/4”GM 1”G

F 1/2”GM 1/2”G

F 1”GM 3/4”GM 3/4”GM 1”GM 1”G

F 1/2”GM 1/2”GM 1/2”GM 1/2”G

without hose3/8”3/8”

without hose3/8”3/8”1/2”1/2”

without hose1/2”1/2”

without hose3/4”3/4”1”

without hose1/2”

without hose3/4”3/4”1”1”

without hose1/2”1/2”1/2”

/12m (995.211)18m (995.217)

/12m (995.212)18m (995.218)10m (996.210)15m (996.215)

/20m (996.220)25m (996.225)

/15m (997.215)20m (997.220)15m (998.215)

/30m (996.230)

/30m (997.230)40m (997.240)20m (998.220)30m (998.230)

/40m (996.240)50m (996.250)60m (996.260)

8390.1008390.1018390.102

8430.1008430.1018430.1028430.1038430.104

8530.1008530.1018530.102

8540.1008540.1018540.1028540.1038540.1058540.106

8560.1008560.1018560.1038560.1048560.1058560.1068560.1078560.1088560.109

The same models, swivelling version, on page 342

Air - Water 20 bar

1

The adjustable arms can be easilyrepositioned according to needs (seepage 396).

The quick coupling support (see page 394)that facilitates installation in battery isavailable by request.

The template supplied, facilitates drillingof the holes and therefore hose reel fixing.

OVERALL DIMENSIONS

H

F G

E

A

DC

B

Article Hose length Hose ø Connection

inlet outlet

No. 1 packing m 3 0,065 from kg 14 to 24

No. 1 packing m 3 0,200 from kg 30 to 80

No. 1 packing m 3 0,050 from kg 11 to 18

No. 1 packing m 3 0,065 from kg 19 to 42

No. 1 packing m 3 0,120 from kg 24 to 40

A B C D E F G H186186203300488

140140153218399

196196220228238

226226258268272

110115115190368

400460550550522

ø 390ø 420ø 510ø 510ø 510

410460560573578

S. 390S. 430S. 530S. 540S. 560

Art.

CATALOGO LIST 217 pag 331-360 GB ok 21-06-2006 16:25 Pagina 340

168

dfuentealba
Resaltado
dfuentealba
Resaltado
dfuentealba
Resaltado
dfuentealba
Resaltado
dfuentealba
Resaltado

370 PAINTED FIXED HOSE REELS

8390.4008390.4018390.402

8430.4008430.4018430.402

8530.4008530.4018530.402

8540.4008540.4018540.4028540.4038540.4058540.406

8560.4008560.4018560.4038560.4048560.4058560.4068560.4078560.4088560.409

F 1/2”GF 1/2”GF 1/2”G

F 1/2”GF 1/2”GF 1/2”G

F 1/2”GF 1/2”GF 1/2”G

F 1”GF 1”GF 1”GF 1”G

F 1/2”GF 1/2”G

F 1”GF 1”GF 1”GF 1”GF 1”G

F 1/2”GF 1/2”GF 1/2”GF 1/2”G

F 3/8”-1/2”GM 1/2”GM 1/2”G

F 1/2”GM 1/2”GM 1/2”G

F 1/2”GM 1/2”GM 1/2”G

F 1”GM 3/4”GM 3/4”GM 1”G

F 1/2”GM 1/2”G

F 1”GM 3/4”GM 3/4”GM 1”GM 1”G

F 1/2”GM 1/2”GM 1/2”GM 1/2”G

without hose3/8”3/8”

without hose1/2”1/2”

without hose1/2”1/2”

without hose3/4”3/4”1”

without hose1/2”

without hose3/4”3/4”1”1”

without hose1/2”1/2”1/2”

/12m (995.312)17m (995.317)

/10m (996.310)15m (996.315)

/20m (996.320)25m (996.325)

/15m (997.515)20m (997.520)15m (998.515)

/30m (996.330)

/30m (997.530)40m (997.540)20m (998.520)30m (998.530)

/40m (996.340)50m (996.350)60m (996.360)

Hose reel with hoses in black synthetic rubber and galvanised steel fittings

- carbon steel swivel joint- ”polyurethane” seals

Oil and similar 150 bar

S. 390

S. 430

S. 530

S. 540

S. 560

The same models, swivelling version, on page 372

1

OVERALL DIMENSIONS

H

F G

E

A

DC

B

No. 1 packing m 3 0,050 from kg 11 to 18

No. 1 packing m 3 0,065 from kg 14 to 24

No. 1 packing m 3 0,065 from kg 19 to 42

No. 1 packing m 3 0,120 from kg 24 to 40

No. 1 packing m 3 0,200 from kg 30 to 80

Article Hose length Hose ø Connection

inlet outlet

The adjustable arms can be easilyrepositioned according to needs (seepage 396).

The quick coupling support (see page 394)that facilitates installation in battery isavailable by request.

The template supplied, facilitates drilling of the holes and therefore hose reel fixing.

A B C D E F G HS. 390S. 430S. 530S. 540S. 560

Art.186186203300488

140140153218399

196196220228238

226226258268272

110115115190368

400460550550522

ø 390ø 420ø 510ø 510ø 510

410460560573578

CATALOGO LIST 217 pag 361-418 GB ok 21-06-2006 16:28 Pagina 370

169

Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado

378 PAINTED FIXED HOSE REELS

8390.5008390.5018390.502

8430.5008430.5018430.5028430.5058430.506

8530.5008530.5018530.502

8540.5008540.501

F 3/8”GF 3/8”GF 3/8”G

F 3/8”GF 3/8”GF 3/8”GF 3/8”GF 3/8”G

F 3/8”GF 3/8”GF 3/8”G

F 3/8”GF 3/8”G

F 3/8”GM 1/4”GM 1/4”G

F 1/2”GM 1/4”GM 1/4”GM 1/4”GM 1/4”G

F 1/2”GM 1/4”GM 1/4”G

F 1/2”GM 1/4”G

without hose1/4”1/4”

without hose1/4”1/4”3/8”3/8”

without hose3/8”3/8”

without hose3/8”

/12m (993.511)16m (993.516)

/12m (993.512)18m (993.518)10m (995.710)15m (995.715)

/20m (995.720)25m (995.725)

/30m (995.730)

Hose reel with hoses in black synthetic rubber and galvanised steel fittings

- carbon steel swivel joint- ”polyurethane” seals

Grease 600 bar

Per avere gli stessi modelli, ma orientabili vedi pag. XX

S. 390

S. 430

S. 530

S. 540

The same models, swivelling version, on page 380

1

OVERALL DIMENSIONS

H

F G

E

A

DC

B

No. 1 packing m 3 0,050 from kg 11 to 18

No. 1 packing m 3 0,065 from kg 14 to 24

No. 1 packing m 3 0,065 from kg 19 to 42

No. 1 packing m 3 0,120 from kg 24 to 40

Article Hose length Hose ø Connection

inlet outlet

The adjustable arms can be easilyrepositioned according to needs (seepage 396).

The quick coupling support (see page 394)that facilitates installation in battery isavailable by request.

The template supplied, facilitates drilling of the holes and therefore hose reel fixing.

A B C D E F G HS. 390S. 430S. 530S. 540

Art.186186203300

140140153218

196196220228

226226258268

110115115190

400460550550

ø 390ø 420ø 510ø 510

410460560573

CATALOGO LIST 217 pag 361-418 GB ok 21-06-2006 16:28 Pagina 378

170

Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado
Freddy Donoso
Resaltado

PISTOLAS DISPENSADORAS.

184

218 DELIVERY GUNS

Art. 33153

Art. 33151

Art. 33152

Art. 33150

lever lockingbutton

CATALOGO LIST 217 pag 199-230 GB ok per pdf 23-06-2006 15:10 Pagina 218

187

188

ACCESSORIES FOR GREASE PUMPS266

Art. 66855

Art. 66860

Art. 66888

Art. 66889

Art. 66899

Not type-approved for public use

Articles not manufactured by us(*)(*)

(*) (*)

standard equipment on grease kit

Art. 66860Grease gun with flexible terminal - inlet 1/4” F- special 4-jaw grease coupler

Art. 66888Grease gun with flexible terminal - inlet 1/4” F- Art. 66661 single swivel joint- special 4-jaw grease coupler

Art. 66889Grease gun with flexible terminal - inlet 1/4” F- Art. 66663 triple swivel joint- special 4-jaw grease coupler

Art. 66855Grease gun valve - inlet 1/4” F

Art. 66899Grease gun with digital gram-counterand flexible terminal - inlet 1/4” F- Art. 66663 triple swivel joint - special 4-jaw grease coupler

CATALOGO LIST 217 pag 261-284 GB ok 23-06-2006 15:20 Pagina 266

189

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190

ACOPLES RAPIDOS.

191

192

CUENTA LITROS DIGITAL.

193

SILENCIADOR.

203

Nueva Línea de Productos

Silenciadores para aire de Descarga

Exhaustivamente probada por los usuarios en miles de instalaciones, la Clase Mundial de los silenciadores de descarga Atomuffler reduce significativamente el Ruido percibido (EPNdB). Los silenciadores Atomuffler de descarga reducen de forma significativa Ruido percibido (EPNdB) de escape del aire comprimido. Satisface la necesidad acallar el explosivo ruido del aire de descarga generando una zona de trabajo cómoda y tranquila, optimizado el factor de flujo CV, por lo tanto, mejora sustancialmente el rendimiento de los equipos. Construido con una única cámara de expansión, completamente libre de obstrucción que hace que el aire salga a la atmosfera de forma suave y libre de ruido, de niebla de aceite y contaminantes, ofreciendo un cómodo ambiente de trabajo productivo. Construido totalmente resistentes a la corrosión con materiales de larga vida y libre de mantenimiento,. Debe montarse en una posición de protegida, libre de exceso vibraciones.

• Hilo macho NPT • Cámara Simple

Modelo A conexión(cm)

B Diámetro (cm)

C Largo (cm)

M07 ¾” 9 18 M10 1 “ 10 22 M15 1- ½” 13 34 M20 2 “ 13 48

(C) Largo

(A) NPT (B) Diámetro

204

VENTEC INGENIERIA Y SERVICIOS S.A.

Volcán Lascar Oriente # 741

Parque Industrial Lo Boza Pudahuel

F: 5714370 - 5714371

FAX: 7393408

[email protected]