GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h

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7/23/2019 GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h http://slidepdf.com/reader/full/gld-capitulo-113-y-114-ultima-version-24-04-15-1200-h 1/39 GLD.031 CHAPTER 11.0 COMMISSIONING AND TRANSITION TO OPERATIONS TABLE OF CONTENTS 11. COMMISSIONING AND TRANSITION TO OPERATIONS 2 11.1 Commissioning Managemen......................................................................................................................................2 11.1.1 Commissioning a!!"oa#$...............................................................................................................................2 11.1.2 Commissioning se%&en#e..............................................................................................................................' 11.1.3 Managemen s"&#&"e .................................................................................................................................23 11.1.( )e* e#$ni#a+ e,!e"ise ................................................................................................................................2- 11.1. Go/e"nan#e an ass&"an#e .........................................................................................................................2 11.2 O!e"aions Reainess an P"o&#ion Ram!&!...................................................................................................... 30 11.2.1 O!e"aion sa "eainess.............................................................................................................................30 11.2.2 A/ai+a4+e s*sems "e%&i"e..........................................................................................................................31 11.2.3 Timing5 &"aion an "am!&!......................................................................................................................32 11.3 Es"aegia O!e"a#iona+.............................................................................................................................................. 36 11.3.1 Gene"a#i7n e 8a+o" O!e"a#iona+................................................................................................................36 11.3.2 Fi+oso9a e O!e"a#i7n .................................................................................................................................3 11.3.3 Re%&e"imienos O!e"a#iona+es....................................................................................................................6 11.3.( No O!e"a#i7n en :oin 8en&"es..................................................................................................................-0 LIST OF FIG;RES Fig&"e 11 1 Gene"a+ sages o #ommissioning........................................................................................................... Fig&"e 11 2 Gene"a+ Commissioning Hie"a"#$*......................................................................................................... Fig&"e 11 3 Agg+ome"aion A"ea Hie"a"#$*................................................................................................................ Fig&"e 11 ( Lea#$ing A"ea Hie"a"#$* <=>.................................................................................................................... Fig&"e 11 S? A"ea Hie"a"#$*.................................................................................................................................. Fig&"e 11 - Res!onsi4+e Pa"ies @ P"e#ommissioning5 Commissioning5 an Ram!&!.......................................... Fig&"e 11 ' P"e#ommissioning O"ganisaion <gene"i#>........................................................................................... Fig&"e 11 6 Commissioning O"ganisaion <gene"i#>................................................................................................. Fig&"a 11 O,ies an s&+!$ies !a mo&+es...................................................................................................... Fig&"e 11 10 C$+o"ie e/o+&ion in $e "ainae........................................................................................................ Fig&"e 11 11 Fi+oso9as e O!e"a#i7n N&e/as * Moii#aas......................................................................... LIST OF TABLES Ta4+e 111 Sa+ Aiion S*sem Commissioning Se%&en#e..................................................................................... 8e"sion 0.0 <10201() !age 1 o 3 BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

Transcript of GLD Capítulo 11.3 y 11.4 (Ultima Versión 24-04-15) - 12.00 h

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

TABLE OF CONTENTS

11. COMMISSIONING AND TRANSITION TO OPERATIONS 2

11.1 Commissioning Managemen......................................................................................................................................2

11.1.1 Commissioning a!!"oa#$...............................................................................................................................2

11.1.2 Commissioning se%&en#e..............................................................................................................................'

11.1.3 Managemen s"&#&"e.................................................................................................................................23

11.1.( )e* e#$ni#a+ e,!e"ise................................................................................................................................2-

11.1. Go/e"nan#e an ass&"an#e.........................................................................................................................2

11.2 O!e"aions Reainess an P"o&#ion Ram!&!......................................................................................................30

11.2.1 O!e"aion sa "eainess.............................................................................................................................3011.2.2 A/ai+a4+e s*sems "e%&i"e..........................................................................................................................31

11.2.3 Timing5 &"aion an "am!&!......................................................................................................................32

11.3 Es"aegia O!e"a#iona+..............................................................................................................................................36

11.3.1 Gene"a#i7n e 8a+o" O!e"a#iona+................................................................................................................36

11.3.2 Fi+oso9a e O!e"a#i7n.................................................................................................................................3

11.3.3 Re%&e"imienos O!e"a#iona+es....................................................................................................................6

11.3.( No O!e"a#i7n en :oin 8en&"es..................................................................................................................-0

LIST OF FIG;RES

Fig&"e 11 1 Gene"a+ sages o #ommissioning...........................................................................................................

Fig&"e 11 2 Gene"a+ Commissioning Hie"a"#$*.........................................................................................................

Fig&"e 11 3 Agg+ome"aion A"ea Hie"a"#$*................................................................................................................

Fig&"e 11 ( Lea#$ing A"ea Hie"a"#$* <=>....................................................................................................................

Fig&"e 11 S? A"ea Hie"a"#$*..................................................................................................................................

Fig&"e 11 - Res!onsi4+e Pa"ies @ P"e#ommissioning5 Commissioning5 an Ram!&!..........................................

Fig&"e 11 ' P"e#ommissioning O"ganisaion <gene"i#>...........................................................................................

Fig&"e 11 6 Commissioning O"ganisaion <gene"i#>.................................................................................................

Fig&"a 11 O,ies an s&+!$ies !a mo&+es......................................................................................................

Fig&"e 11 10 C$+o"ie e/o+&ion in $e "ainae........................................................................................................

Fig&"e 11 11 Fi+oso9as e O!e"a#i7n N&e/as * Moii#aas.........................................................................

LIST OF TABLES

Ta4+e 111 Sa+ Aiion S*sem Commissioning Se%&en#e.....................................................................................

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Ta4+e 112 Commissioning Se%&en#e o" $e So+&ion Han+ing S*sem..................................................................

Ta4+e 113 Commissioning Se%&en#e o" $e So+/en E,"a#ion S*sem.................................................................

Ta4+e 11( Main !"oe# mi+esones...........................................................................................................................

Ta4+e 11 Tieins an s$&on !+an......................................................................................................................

Ta4+a 11- P"in#i!a+es Con"o+es e P"o#eso en Sisema e Ai#i7n e NaC+........................................................

Ta4+a 11' P"in#i!a+es Con"o+es e P"o#eso en Sisema e T"aamieno e Gases....................................... .......

P"oe# S!en#e F&++ SaL !"oe#

Co&n"* C$i+eCommoi* Co!!e"  

B&siness Mine"a S!en#e

1 COMMISSIONING AND TRANSITION TO OPERATIONS

1.1 Commissioning Managemen

1.1.1 Commissioning a!!"oa#$

Introduction

Commissioning #onsis o a s&##ession o a#i/iies an !"o#e&"es aime o $aning o/e" $e ne a#i+iies o $e o!e"aionsan mainenan#e !e"sonne+5 g&a"aneeing o!e"aiona+ #onin&i* in e"ms o sae*5 "e+ia4i+i* an %&a+i* &ne"aen an"e%&i"e in o"e" o a#$ie/e $e s&##ess&+ s&4mission o $e !"oe#5 as&"ing a $e same ime $e a/ai+a4i+i* o ino"maion<in TOP o+e"s> o" $ei" &&"e &se an "a#ea4i+i* on a++ o $e e,e#&e o"s.

Fo" $e a#$ie/emen o $e ao"emenione i is &namena+ o o" "om $e ea"+* sages o 4asi# enginee"ing5 eai+eenginee"ing5 !"o#&"emen5 an assem4+* in o"e" o !+an $e "eso&"#es an a#ions $a mae i !ossi4+e o ani#i!aee/iaions5 so+/e an* !"o4+em a"ising an ens&"e %&a+i* &"ing $e #ommissioning !"o#ess5 in o"e" o a#$ie/e a smoo$sa"&! 5 an in $e s$o"es !ossi4+e ime "ame5 g&a"aneeing #om!+ian#e i$ $e sa" ae o" !"o&#ion.

T$ese ass s$o&+ 4e !"e/io&s+* a!!"o/e an s&!e"/ise 4* $e One" Enginee"ing eam so $a $e* a"e e,e#&e in&++#om!+ian#e o $e$ea+$5 sae* an en/i"onmena+ !"oe#ion "eg&+aions a Mine"a S!en#e.

Scope

T$e !"oe# #onsie"s aiion o sa+ in $e agg+ome"aion a"ea5 4eo"e "ea#$ing $e agg+ome"aion "&ms. A ne !+a#e o" asa+ so#!i+e i++ 4e se &! $a i++ oin oge$e" i$ $e e,ising #on/e*o" 4e+s 4* means o a #on"o++e aiion s*sem.

 A+so $e insa++aion o a s#"&44e" a $e en o $e e,ising agg+ome"aion "&ms is #onsie"e5 so as o #on"o+ $e$*"o#$+o"i# emissions &e o mi,ing o s&+!$&"i# a#i an soi&m #$+o"ie.

T$e"e i++ a+so 4e #$anges o s!e#ia+ !&m!s5 /a+/es an !i!ing in $e +ea#$ing a"ea in o"e" o "esis #o""osi/e ee#s o $ene so+&ions $a i++ $a/e a #onsie"a4+* $ig$e" #on#en"aion o ion #$+o"ie. A $e same ime5 a ne sage o as$ing i++

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

4e ae in $e so+/en e,"a#ion <S?> a"ea in o"e" o #on"o+ $e #on#en"aion o ion #$+o"ie sin#e i #o&+ ae# $e%&a+i* o $e "i#$ e+e#"o+*e mo/ing oa"s $e E sage.

In o"e" o #om!+* i$ $e #o"!o"ae s#o!e o $is se#ion5 $e GLD.031 an $e Managemen Man&a+ o" Mao" P"oe#s aBHP Bi++ion Pam!a No"e a"e #onsie"ing "ee"en#es $a eine $e e+emens "e%&i"e o" ea#$ !$ase o $e F&++ SaL!"oe#.

Stages of Commissioning

T$e !"o#ess o Commissioning is i/ie ino o&" sages5 &"ing $i#$ "es!onsi4i+iies a"e e+egae o ie"enmanagemen eams i$in $e Con"a#o" an Mine"a S!en#e in o"e" o ass&"e ei#ien#* $"o&g$o& $e $*"omea++&"gi#a+!"o#ess. T$ese sages a"e s$on in $e o++oing ig&"e an e,!+aine 4e+o

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ConstructionVerifcation

• Stage 1

Pre-Commissioning

• Stage 2

Commissioning

• Stage 3

Ramp-up

• Stage 4

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Figure 11- 1 General stages of commissioning

a) Stage 1: Construction verification

T$e a#i+iies a"e /a+iae 4* $e HOP in ag"eemen i$ $e einiion o $e !"oe#. T$is is 4ase on #om!i+ing an!"e!a"ing a++ o $e ino"maion o" ea#$ a"ea o $e P"oe#5 s&#$ as As4&i+ "aings5 s"&#&"es an s*sems o o!e"aion5amongs o$e"s in o"e" o a#$ie/e a!!"o/a+ in ag"eemen i$ $e sana"s eine 4* $e TOP <T&"n O/e" Pa#age>o+e". Fina++*5 $e !"oe# eam s$o&+ s&4mi a noe o ene"gising <NOE>5 a&$o"ising $e 4eginning o !"e#ommissioning.

b) Stage 2: Pre-commissioning

In $is sage a++ o $e s&4s*sems s$o&+ 4e &n#ioning i$o& $e !"o&# o" $i#$ $e* e"e esigne <em!*5 i$ ae" o" ai"5 on a #ase 4* #ase 4asis> i$o& +oaing5 a!!"o/e o s$o a "e+ia4+e o!e"aion as a se%&en#e s*sem5 in#+&ing $e/e"ii#aion o a++ o $e ine"+o#ing an eme"gen#* s*sems <s&#$ as eme"gen#* s$&ons an !&++ #o"s>. $i+e BHPBi++ion eines ineg"a+ ess5 $e o"ma+ "anse" !a#ages o a s*sem o" a g"o&! o s*sems i++ 4e !"e!a"e an s&4mieo" HOP a!!"o/a+. T$e o#&mene a##e!an#e o $e "anse" !a#age 4* $e one" o" a s*sem o"ma++* means $e&"ning o/e" o $e #a"e5 s&!e"/ision an monio"ing o $e s*sem o Mine"a S!en#e. ;!on ina+ising $is sage5 a #e"ii#aeo me#$ani#a+ #om!+eion s$o&+ 4e iss&e.

c) Stage 3: Commissioning

 A#i/iies a"e esa4+is$e so $a $e s*sems !"og"essi/e+* i oge$e" in a se%&en#e5 &! &ni+ $e* &n#ion i$ +oaing asan ineg"a+ &ni5 a##o"ing o esign. D&"ing $is !e"io5 ess a"e #a""ie o& on a "ange o ie"en #oniions. T$e s*semsa"e !"og"essi/e+* #om4ine &ni+ a #onin&o&s5 "e+ia4+e an ineg"a+ !"o#essing is a#$ie/e i$ o"e o" so+&ions. T$e

#ommissioning sage is e,e#&e 4* a eam +ea 4* $e O!e"aions i/ision5 $i#$ is "es!onsi4+e o BHP Bi++ion o" ea+ines5 #oss5 a#$ie/emens an #om!+ian#e o $e esign.

d) Stage : !amp-up

T$is is $e sage immeiae+* o++oing #ommissioning an $e momen $en $e sie a#i+iies s$o&+ 4e &n#ioning inag"eemen i$ $e !"o&#ion !+an. D&"ing $is sage $e o!e"aions eam i++ #onin&o&s+* in#"ease $e !"o&#ion !a#e &!o $e onnage s&saine 4* $e !"oe# esign.

S"stems and Sub-s"stems

T$eS*sems an S&4s*sems eine o" $e e,e#&ion o a++ $e sages o Commissioning a"e +ise 4e+o

Sa+ Aiion S*sem

o Sa+ Han+ing S&4S*sem

o Sa+ S&!!+* <Con/e*o" Be+> S&4S*sem

o S#"&44e" S&4S*sem

L? So+&ions Han+ing S*sem

o P&m! S&4S*sem

o Pi!ing S&4S*sem

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

So+/en E,"a#ion S*sem

o 1 as$ an POC T"ain A S&4S*sem

o 1 as$ an POC T"ain B S&4S*sem

o 1 as$ an POC T"ain C S&4S*sem

o 1 as$ an POC T"ain D S&4S*sem

o Fi"e Dee#ion an S&!!"ession S&4S*sem

o P&m! "om E,ising O"gani# T) o 1 as$ s&4s*sem

o P&m! "om POC o 2 as$ S&4S*sem

NOTE T$e E+e#"i# Conne#ions an Monio"ing an Ins"&menaion o" ea#$ s&4s*sem a"e #onsie"e ineg"a+ #om!onens an s$o&+

4e &n#ioning a $e en o P"eCommissioning <See

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

>.

Strateg" for Facilities Commissioning

In $e e/e+o!men o $e s"aeg*5 $e a+ignmen o $e #ons"&#ion mi+esones an $e #ommissioning mi+esones5 i$ $ese%&en#e o $e #ommissioning 4ase on $e a#i+iies5 nees o 4e #a""ie o& in o"e" o ass&"e e/e+o!men in a##o"an#ei$ $e !"oe# o" !+an. T$e ea"+* !a"i#i!aion o e,!e"ien#e !e"sonne+ is &namena+ in $e !"e!a"aion o" #ommissioning. T$e s"aeg* #onsie"s $e e,!e"ien#e o o!e"aions sa as in!& o" $e #ommissioning eam5 o" $i#$ is$o&+ $a/e $ei" !a"i#i!aion in a##o"an#e i$ $e a/ai+a4i+i* o Mine"a S!en#e.

T$e e* as!e#s in $e Commissioning s"aeg*5 a+igne o $e ao"menione5 a"e $e o++oing

Ine"e!enen#e s$o&+ 4e #onsie"e 4eeen $e s&4s*sems in o"e" o #a""* o& $e #ommissioning in a sae

an #o""e# manne" <Se#ion 11.1.2>.

T$e o!e"aiona+ "e%&i"emens $a s$o&+ 4e "ea* $en sa"ing an* sage o #ommissioning s$o&+ 4e eine <

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

>.

T$e o#&mens signe 4* $e "es!onsi4+e !a"* o ea#$ #om!+ee sage s$o&+ 4e ieniie an a/ai+a4+e in o"e" 

o ass&"e $a $e sa" o $e o++oing sage is saisa#o"i+* e/e+o!e.

Pe"sonne+ i$ e,!e"ien#e in ea#$ one o $e a#i/iies 4eing e/e+o!e in $e ie"en sages s$o&+ 4e !"esen.

T$e s!e#ii# no$o o Mine"a S!en#e !e"sonne+ $a $a/e !a"i#i!ae in #ommissioning ano" o!e"aion i++in#"ease $e !"o4a4i+i* o s&##ess.

I is "e%&i"e $a $e o&+ine managemen s"&#&"e es#"i4e in $e !"e/io&s #$a!e" is a/ai+a4+e in o"e" o a/oi

on imes an &nne#essa"* in#"emens o $e !"og"amming o a#i/iies.

I is ne#essa"* o ass&"e $a $e s*sems o 4e #ommissione saisa#o"i+* #om!+* i$ $e HSEC sana"s o 

Mine"a S!en#e in o"e" o a/oi "is o !eo!+e an $e en/i"onmen.

T$e o++oing s&4#$a!e" +a*s o& $e #ommissioning se%&en#e5 #onsie"ing $e o&" <(> gene"a+ sages eine in

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

1.1.2 Commissioning se%&en#e

 A "aiona++* !+anne #ommissioning is &namena+ o" sa"&! o !+an o!e"aions an "e%&i"es a++o#aing "es!onsi4i+iies4eeen $e HOP E,e#&ion i/ision o" !"e#ommissioning5 an $e O!e"aions i/ision o" #ommissioning an "am!&!5 asi is a 4"onie+ !"oe#. T$e goa+ o $e !+an is o a#$ie/e an o!ima+ se%&en#e in a++ in/o+/e a#i+iies. T$is i++ "es&+ in#os "e&#ions o" Mine"a S!en#e5 minimising onimes an &se o e,#essi/e "eso&"#es5 an a#$ie/emen o $es#$e&+e !"o&#ion ae5 amongs o$e"s.

T$e #ommissioning se%&en#e aes ino a##o&n $e e!enen#* o $e e%&i!men i$ "es!e# o ea#$ s*sem an s&4s*sem eine <Se#ion 11.1.1>. T$e 4"ea on is s$on in $e $ie"a"#$i#a+ #$a" o ig&"e 1125 4eginning i$ $e !+ana"eas $e"e e%&i!men5 !i!ing5 an s"&#&"es i++ 4e #ommissione. T$is Se+e#ion P$ase s&* in#+&es #ommissioningeai+s a $e s&4s*sem +e/e+5 $i#$ i++ 4e &se o gene"ae $e "e%&i"e in!&s an o&!&s o ino"maion o 4e &se in$e &!#oming !$ases.

Fo" $is sage5 e+e#"i#a+ #onne#ions5 #on"o+ an ins"&menaion a"e in#+&e as ineg"ae #om!onens o" ea#$ s&4s*sem5 $i#$ s$o&+ 4e o!e"aing 4* $e en o $e !"e#ommissioning.

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S!en#e P+an

 Agg+ome"aion Sa+ A00iion

Lea#$ingLea#$ing So+&ionHan0+ing S*sem

S? S? S*sem

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Figure 11- 2 General Commissioning #ierarc$"

Figure 11- 3 %gglomeration %rea #ierarc$"

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 Agg+ome"aion A"ea

NaC+ Han0+ing

So#!i+e Ra0ia+ Sa#e"  

T"ansiionDis#$a"ge

Ho!!e" 

E+e#"i# Hois

NaC+ S&!!+*

Be+ Fee0e"  Sai#E+e#"omagne

Han0+ing Ca"

T"ans!o" Be+

Mea+ Dee#o" 

eig$ mee" 

Gas T"eamen Agg+ome"aion

D"&m

S#"&44e" 

P&m!

as$ ae"Tan

8eni+ao"S&#ion Hoo0

Fi"e 0ee#ionan0 s&!"ession

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Figure 11- &eac$ing %rea #ierarc$" '()

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 L? A"ea 2So+&ionsHan0+ing

P&m!ing P&m!s

Pi!ing

S!oo+s

8a+/es

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

NOTE <=> T$e same se%&en#e o" "ainae an ILS is in#+&e.

Figure 11- S* %rea #ierarc$"

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S?

1 as$ an0POC

T"ain AGBGCGD <=>

Tans

Mi,e"s

P&m!s

Se+e" 

 ADASA ae"S&!!+*

Conne#ion

Fi"eS&!!"ession

S*semE,!ansion

P&m!ing 3"ome,ising O"gani#

Tan o 1as$

P&m!s

Tan

Pi!ing

P&m!ing 3"omPOC o 2

as$

P&m!s

Pi!ing

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

NOTE <=> T$e same se%&en#e is in#+&e o" 1 as$ T"ain ABCD S&4s*sems

T$e main a#i/iies o 4e !e"o"me o" ea#$ #ommissioning sage in#+&e

Me#$ani#a+ Com!+eion De+i/e"* o e#$ni#a+ !a#age $a5 as a minim&m s$o&+ in#+&e a #$e#+is o a++e%&i!men5 a#i+iies5 an s*sems "e+ine !+ans5 an !&n#$ +is an +is o a#i+i* an !ane+ e*s <in#+&e>.

P&n#$ Lis C$e#+is o !ening a#i/iies es#"i4e in o#&menaion $a ini#aes ei#ien#ies o" &n"eso+/e

o4e#ions. T$e !&n#$ +is is gene"ae o++oing a sie a+ an ins!e#ion o $e a#i+iies 4* $e #on"a#o"5 e#$ni#a+o"sie ins!e#ions5 enginee"ing an #ons"&#ion5 an o!e"aiona+ &se" !e"sonne+. 8a+iaion o" $e sa" o esingo" $e ne, !$ase e!ens on $e *!e o a#i/i* on $e !&n#$ +is. T$e $"ee *!es o !&n#$ +iss a"e eine as

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

o++os

o  A A#i/i* i$in $e s#o!e "e%&i"e o !"o#ee i$ $e o!e"aion. T$ese e+emens a"e eeme as essenia+

"e%&i"emens o #om!+ee $e #ons"&#ion an insa++aion !$ase.

o B A#i/i* i$in $e s#o!e5 4& is no essenia+ o !"o#ee i$ $e o!e"aion.

o C O& o s#o!e a#i/i*5 oes no !"e/en $e o!e"aion.

T&"n O/e" Pa#age <TOP> Te#$ni#a+ o+e" #om!i+ing e#$ni#a+ 4a#g"o&n5 aa s$ees5 !+ans5 !"oo#o+s5 ana+*ses

ano" #e"ii#aion "e#o"s5 s!e#ii# s&* "es&+s5 #aa+og&es5 man&a+s5 e#. o" $e s*sem #om!onens. T$is!a#age i++ 4e !"o/ie o" &&"e a#i+i* o!e"aion an mainenan#e.

 AsB&i+ D"aings Fina+ assem4+* "aings5 $i#$ s$o $e e,a# ina+ imensions ae" #ons"&#ion.

NOE Noii#aion o Ene"gising <!oe"&!>

NoLoa Tes E%&i!men ess o" s*sem ess i$o& mae"ia+5 o" i$ es mae"ia+ in e,#e!iona+ #ases. T$is

mae"ia+ oes no #o""es!on o !"o#ess mae"ia+. Ins"&men Tess an DCS Signa+s T$e #on"o+ s*sem e+i/e"s ana+og&e o" igia+ signa+. Comm&ni#aion ess i$

ie+ ins"&menaion <DP o" PA #omm&ni#aion>.

D*nami# H*"a&+i# Tesing Main+* o" !i!ing5 a##o"ing o esign s!e#ii#aions5 eine 4* $e sana"5 e!ening

on $e !"o#ess an +o.

Pe"o"man#e Tesing E/a+&aes $e ei#ien#* o $e s&4s*sem 4ase on $a as eine in $e esign an $a is

!$*si#a++* !"esen.

Seing Ine"+o#s an Loo!s On#e $e ins"&menaion s*sem is #a+i4"ae5 an e/a+&aion is !e"o"me on eme"gen#*

"es!onses o" "es!onses o&sie o $e esign.

Con"o++e" T&ning 8e"ii#aion $a a++ ins"&menaion e/i#es &n#ion &nio"m+* an in se%&en#e.

E%&i!menS*sem Se%&enia+ Tesing 8e"ii#aion $a $e e%&i!men o!e"aes sim&+aneo&s+* i$ $e o"e" o $e

#on"o+ s*sems an $e ie"en o!e"aion moes.

C$e#+is Re/ie +is5 a!!+ies o" 4o$ !"e#ommissioning an #ommissioning. Eno"semen Fina+ a!!"o/a+ o $e !$ase5 a!!+ies o" !"e#ommissioning an #ommissioning.

Sa"&!.

T$e minim&m ess an "e%&i"emens o" ea#$ o $e o&" !$ases o #ommissioning a"e s$on in $e +ogi#a+ se%&enia+

5 Ta4+e 112 an

.  T$ese $a/e 4een esigne i$ "es!e# o $e #om!onens o ea#$ s&4s*sem5 an $a/e 4een a&se o imes "e%&i"eo !"e!a"e ea#$ e+emen o" $e ne, sage.

T$e #ommissioning se%&en#e o" ea#$ s&4s*sem is !"o/ie in $e o++oing a4+es5 o 4e &++* e/e+o!e5 an #onin&e $e

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

se%&en#e o #ommissioning o" ea#$ S&4S*sem.

+able 11-1 Salt %ddition S"stem Commissioning Se,uence

Sub-S"stemsConstructionerification

Pre-commissioning Commissioning !amp-up

Salt #andling

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose

TOP o+e" As4&i+ "aingsNOE

No+oa ess<me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" 

an DCS signa+ essP&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an

<SPA>C"eae an manage!"o#e&"e man&a+s

an o!e"aions anmainenan#e "aining

man&a+sManage Mainenan#e

P+anC$e#+is an

Eno"semen o P"e#ommissioning C$e# "oaion

i"e#ion o moo"s

E%&i!men @s*sem se%&enia+

esingLoa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# an DCS+oo! ess

D*nami# a+ignmenP&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess so+is<mine"a+> esing

Conin&o&sse%&enia+ esing

O!e"aiona+!a"amee" 

a&smensPe"o"man#e esingIne"+o# an +oo!

seingsCon"o++e" &ning

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!age 1( o 3

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

Salt Suppl"

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aings

NOE

No+oa ess<me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" 

an DCS signa+ essC$e# "oaion

i"e#ion o moo"sP&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an

<SPA>C"eae an manage

!"o#e&"e man&a+san o!e"aions anmainenan#e "aining

man&a+sManage Mainenan#e

P+anC$e#+is an

Eno"semen o P"e#ommissioning.

E%&i!men @ s*semse%&enia+ esing

Loa ess<me#$ani#a+ @

e+e#"i#a+>Ine"+o# an DCS

+oo! ess D*nami# a+ignmenP&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess so+is<mine"a+> esing

Conin&o&sse%&enia+ esing

O!e"aiona+!a"amee" 

a&smens

Pe"o"man#e esingIne"+o# an +oo!seings

Con"o++e" &ning

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

Scrubber 

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&s$ingCa+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess<me#$ani#a+ @

e+e#"i#a+>Ins"&men an DCS

signa+ essSai# $*"a&+i#

<ig$ness> esing5"e#o" an "e!ai" i 

!"o4+ems a"e ee#e

Ono an #on"o+/a+/es !osiion C$e# $a "ain an

!"o#ess man&a+/a+/es i++ 4e

o!e"ai/e. C$e# "oaion

i"e#ion o moo"sC$e# man&a+ /a+/es

o!e"aion C$e# ae" s&!!+*

a/ai+a4i+i*. P&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an

<SPA>C"eae an manage!"o#e&"e man&a+san o!e"aions an

mainenan#e "ainingman&a+s

Manage Mainenan#eP+an

C$e#+is anEno"semen o P"e

#ommissioning.

F+&i esing <ae"5o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o

/a+/es5 ins"&mens5e#.Loa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# an DCS+oo! ess

D*nami# $*"a&+i#esing

P&n#$ +is A #+oseP&n#$ +is B

!"og"amme i$#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i <gas>esing

Conin&o&sse%&enia+ esing

O!e"aiona+!a"amee" 

a&smensPe"o"man#e esingIne"+o# an +oo!

seingsCon"o++e" &ning

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!age 1- o 3

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

+able 11-2 Commissioning Se,uence for t$e Solution #andling S"stem

Sub-S"stemsConstructionerification

Pre-commissioning Commissioning !amp-up

Pump

Me#$ani#a+Com!+eionP&n#$ +is A #+ose

TOP o+e"  As4&i+ "aings

NOE

F+&s$ingNo+oa ess

<me#$ani#a+ @ e+e#"i#a+>Ins"&mensenso" an

DCS signa+ essSai# a+ignmen

C$e# $a $e"e a"e no+eas.

C$e# "oaion i"e#iono moo"s

C$e# man&a+ /a+/eso!e"aion P&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an

<SPA>C"eae an manage

!"o#e&"e man&a+s ano!e"aions an

mainenan#e "ainingman&a+s

Manage Mainenan#eP+an

C$e#+is anEno"semen o P"e

#ommissioning.

F+&i esing<ae"5 o$e"s>

Loa ess<me#$ani#a+ @

e+e#"i#a+>Ine"+o# an

DCS +oo! essD*nami#

$*"a&+i# esingD*nami#a+ignmen

P&n#$ +is A#+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&is <a#iso+&ions> esing

Conin&o&s

se%&enia+ esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an +oo!

seingsCon"o++e" &ning.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

Piping

Me#$ani#a+

Com!+eionP&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&i esing <ae" @o$e"s>

Ca+i4"aion o /a+/es5ins"&mens5 e#.No+oa ess

<me#$ani#a+ @ e+e#"i#a+>Ins"&mensenso" an

DCS signa+ ess C$e# $a $e"e a"e no

+eas.Ono an #on"o+

/a+/es !osiion

C$e# man&a+ /a+/eso!e"aion P&n#$ +is A #+ose;!ae an /a+iae#ommissioning !+an

<SPA>C"eae an manage

!"o#e&"e man&a+s ano!e"aions an

mainenan#e "ainingman&a+s

Manage Mainenan#eP+an

C$e#+is anEno"semen o P"e

#ommissioning.

F+&i esing<ae"5 o$e"s>E%&i!men @

s*sem se%&enia+esingFinie

a&smens o/a+/es5

ins"&mens5 e#.Loa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# anDCS +oo! ess

D*nami#$*"a&+i# esing

P&n#$ +is A#+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&is<a#i so+&ions>

esingConin&o&s

se%&enia+ esing

O!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an +oo!

seingsCon"o++e" &ning

+able 11-3 Commissioning Se,uence for t$e Solvent ./traction S"stem

8e"sion 0.0 <10201()

!age 16 o 3

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

01 0as$and PC+rain %

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess Ono an #on"o+ /a+/es

!osiion. C$e# ae" s&!!+*

a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>

esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e.

C$e# moo" "oaion i"e#ionC$e# man&a+ /a+/es

o!e"aionSai# a+ignmen

C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*

esign. C$e# a%&eo&s #on"o+

4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an

DDG o&naionC$e# DOP gae o!e"aion

8e"i* GAP <o!ening> 4e+o

DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)

!ons. Mae "!m #o""e+aion i$

/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).

P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions anmainenan#e "aining man&a+s

Manage Mainenan#e P+anC$e#+is an Eno"semen o 

P"e#ommissioning.

F+&i esing <ae"5o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.Loa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# an DCS+oo! ess

D*nami# $*"a&+i#esing

Pe"o"man#e essi$ a#iiie ae" o

ieni* &nee#e+eas in !"e#om es.

Pe"o"m es i$ae" an so+/enine!enen+* o

ieni* &nee#e+eas in !e"o"me

ess. Tans CAN NOT

#onain so+/en o" o"gani# so+&ion54eo"e $e Fi"e

S*sem is o!e"aiona+P&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<o"gani# an

a%&eo&sso+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an+oo! seingsCon"o++e" 

&ning

8e"sion 0.0 <10201()

!age 1 o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

01 0as$and PC+rain

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess Ono an #on"o+ /a+/es

!osiion. C$e# ae" s&!!+*

a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>

esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e. C$e# moo" "oaion i"e#ion

C$e# man&a+ /a+/eso!e"aion

Sai# a+ignmen C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*

esign. C$e# a%&eo&s #on"o+

4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an

DDG o&naion C$e# DOP gae o!e"aion 8e"i* GAP <o!ening> 4e+o

DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)

!ons. Mae "!m #o""e+aion i$

/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).

P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions anmainenan#e "aining man&a+s

Manage Mainenan#e P+anC$e#+is an Eno"semen o 

P"e#ommissioning.

F+&i esing <ae" @o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.Loa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# an DCS

+oo! essD*nami# $*"a&+i#

esing Pe"o"m ess i$a#i&+ae ae" oieni* &nee#e

+eas in P"e#om es.Pe"o"m es i$ae" an so+/enine!enen+* o

ieni* &nee#e+eas in !e"o"me

ess. Tans CAN NOT#onain so+/en o" 

o"gani# so+&ion54eo"e $e Fi"e

S*sem iso!e"aiona+.

P&n#$ +is A #+oseP&n#$ +is B

!"og"amme i$#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<o"gani# an

a%&eo&sso+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an+oo! seings

Con"o++e" &ning

8e"sion 0.0 <10201()

!age 20 o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

01 0as$and PC+rain C

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess Ono an #on"o+ /a+/es

!osiion. C$e# ae" s&!!+*

a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>

esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e. C$e# moo" "oaion i"e#ion

C$e# man&a+ /a+/eso!e"aion

Sai# a+ignmen C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*

esign. C$e# a%&eo&s #on"o+

4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an

DDG o&naion C$e# DOP gae o!e"aion 8e"i* GAP <o!ening> 4e+o

DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)

!ons. Mae "!m #o""e+aion i$

/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).

P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions anmainenan#e "aining man&a+s

Manage Mainenan#e P+anC$e#+is an Eno"semen o 

P"e#ommissioning.

F+&i esing <ae" @o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.Loa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# an DCS+oo! essD*nami# $*"a&+i#

esing Pe"o"m ess i$a#i&+ae ae" oieni* &nee#e

+eas in P"e#om es.Pe"o"m es i$ae" an so+/enine!enen+* o

ieni* &nee#e+eas in !e"o"me

ess. Tans CAN NOT

#onain so+/en o" o"gani# so+&ion54eo"e $e Fi"e

S*sem is o!e"aiona+P&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<o"gani# an

a%&eo&sso+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an+oo! seings

Con"o++e" &ning

8e"sion 0.0 <10201()

!age 21 o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

01 0as$and PC+rain

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess Ono an #on"o+ /a+/es

!osiion. C$e# ae" s&!!+*

a/ai+a4i+i*.Sai# $*"a&+i# <ig$ness>

esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e. C$e# moo" "oaion i"e#ion

C$e# man&a+ /a+/eso!e"aion

Sai# a+ignmen C$e# $a $e +i! +e/e+ o o"gani# is "e#ommene 4*

esign. C$e# a%&eo&s #on"o+

4e++os o!e"aion in a++ se+e"s 8e"i* +o is"i4&o"s an

DDG o&naion C$e# DOP gae o!e"aion 8e"i* GAP <o!ening> 4e+o

DOP &"4ine 8e"i* +eas $"o&g$ $e "ain"om $e #o/e" o $e SPIRO)

!ons. Mae "!m #o""e+aion i$

/a"ia4+e "e%&en#* "i/e <8FD>!osiion o DOP an SPIRO).

P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions anmainenan#e "aining man&a+s

Manage Mainenan#e P+anC$e#+is an Eno"semen o 

P"e#ommissioning.

F+&i esing <ae" @o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.Loa ess

<me#$ani#a+ @e+e#"i#a+>

Ine"+o# an DCS+oo! essD*nami# $*"a&+i#

esing Pe"o"m ess i$a#i&+ae ae" oieni* &nee#e

+eas in P"e#om es.Pe"o"m es i$ae" an so+/enine!enen+* o

ieni* &nee#e+eas in !e"o"me

ess. Tans CAN NOT

#onain so+/en o" o"gani# so+&ion54eo"e $e Fi"e

S*sem is o!e"aiona+.P&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<o"gani# an

a%&eo&sso+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an+oo! seings

Con"o++e" &ning

8e"sion 0.0 <10201()

!age 22 o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

FireetectionandSuppression

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e" 

As4&i+ "aingsNOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess Ono an #on"o+ /a+/es

!osiion. Sai# $*"a&+i# <ig$ness>

esing Fi++ $e ans5 e%&i!men an

!i!ing i$ ae" an #$e# io" +eas an i ee#5 "e#o"an "e!ai" 

C$e# $a "ain an !"o#essman&a+ /a+/es i++ 4e

o!e"ai/e. C$e# moo" "oaion i"e#ion

C$e# ae" s&!!+*a/ai+a4i+i*.

Sai# a+ignmen P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions an

mainenan#e "aining man&a+sManage Mainenan#e P+an

C$e#+is an Eno"semen o P"e#ommissioning

F+&i esing <ae"  @ o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.

Ine"+o# an DCS+oo! essD*nami# $*"a&+i#

esingP&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<so+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an+oo! seingsCon"o++e" 

&ning

8e"sion 0.0 <10201()

!age 23 o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

Pump from

+4 ./isting&oadedrganic

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose TOP o+e"  As4&i+ "aings

NOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess ono an #on"o+ /a+/es

!osiionC$e# $a "ain an !"o#ess

man&a+ /a+/es i++ 4e o!e"ai/e. C$e# moo" "oaion i"e#ion

Sai# $*"a&+i# <ig$ness>esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e.

Sai# a+ignmen P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions anmainenan#e "aining man&a+s

Manage Mainenan#e P+anC$e#+is an Eno"semen o 

P"e#ommissioning

F+&i esing <ae"  @ o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.Ine"+o# an DCS

+oo! essD*nami# $*"a&+i#

esingP&n#$ +is A #+ose

P&n#$ +is B!"og"amme i$

#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<so+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+

!a"amee" a&smensPe"o"man#e

esingIne"+o# an+oo! seingsCon"o++e" 

&ning

8e"sion 0.0 <10201()

!age 2( o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Sub-S"stems Constructionerification

Pre-commissioning Commissioning !amp-up

Pump from

PC to 020as$

Me#$ani#a+Com!+eion

P&n#$ +is A #+ose

TOP o+e"  As4&i+ "aings

NOE

F+&s$ing Ca+i4"aion o /a+/es5

ins"&mens5 e#.No+oa ess <me#$ani#a+ @

e+e#"i#a+>Ins"&mensenso" an DCS

signa+ ess ono an #on"o+ /a+/es

!osiionC$e# $a "ain an !"o#ess

man&a+ /a+/es i++ 4e o!e"ai/e. C$e# moo" "oaion i"e#ion

Sai# $*"a&+i# <ig$ness>esing5 "e#o" an "e!ai" i !"o4+ems a"e ee#e

Sai# a+ignmen P&n#$ +is A #+ose;!ae an /a+iae

#ommissioning !+an <SPA>C"eae an manage !"o#e&"e

man&a+s an o!e"aions anmainenan#e "aining man&a+s

Manage Mainenan#e P+anC$e#+is an Eno"semen o 

P"e#ommissioning.

F+&i esing <ae" @o$e"s>

E%&i!men @ s*semse%&enia+ esing

Finie a&smens o/a+/es5 ins"&mens5

e#.Ine"+o# an DCS

+oo! essD*nami# $*"a&+i#

esingP&n#$ +is A #+oseP&n#$ +is B

!"og"amme i$#om!+ian#e#ommimenLoa Mase" 

mainenan#e aaC$e#+is anCommissionEno"semen

P"o#ess +&i<so+&ion> esing

Conin&o&sse%&enia+

esingO!e"aiona+!a"amee" 

a&smensPe"o"man#e

esingIne"+o# an+oo! seingsCon"o++e" 

&ning

To #on&# $e "e%&i"e ess o" $e Sa+ Aiion S*sem5 a minima+ sa+ s&!!+* i++ 4e neee o ee $e ie"en esinge/i#es. T$is i++ 4e &"$e" eine in $e o++oing !$ase.

T$e #ommissioning se%&en#e s$o&+ !"io"iise an o"e" $a !"omoes $e !"oe#ion o !e"sonne+ $ea+$ an $een/i"onmen.

1 Agg+ome"aion i"e ee#ion an s&!!"ession s&4s*sem

o S#"&44e" s&4s*sem

o S? i"e ee#ion an s&!!"ession s&4s*sem.

2 Pi!ing s&4s*sem.

o P&m! s&4s*sem.

o Sa+ $an+ing s&4s*sem.

o

1 as$ an POC "ain ABCD s&4s*sem.o P&m! "om T) e,ising o"gani# +oaing s&4s*sem.

o P&m! "om POC o 2 as$ s&4s*sem.

o Sa+ s&!!+* s&4s*sem.

8e"sion 0.0 <10201()

!age 2 o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

T$e 4asi# g&ie+ines o" $e #ommissioning se%&en#e a"e as o++os

 A/oi esign #$anges o++oing me#$ani#a+ #om!+eion.

Meas&"e an o#&s )PIs o" !"e#ommissioning an #ommissioning.

;se e,!e"ien#e an %&a+iie sa.

Commimen 4* $e #&""en o!e"aions eam o $a/e in!&s eine !"io" o #ommissioning.

Esa4+is$ a #+ea" e+i/e"* !+an $a eines $e "es!onsi4i+iies <"anse" o #a"e5 #&so*5 an #on"o+> o" $e ie"en

!$ases o #ommissioning.

S"i#+* im!+emen $e HSE managemen moe+.

 Ass&"e $e 4&ge an "e%&i"e "eso&"#es o" $e e/e+o!men an im!+emenaion o $e ie"en e+i/e"*

!a#ages.

Im!+emen a s&!!+* s"aeg*5 $i#$ in#+&es ani#i!aion o #on"a#s <o" e,am!+e5 $e sa+ #on"a# o ee $e es

!oins>. P+a#e o"e"s ea"+* o" +ong +eaime e%&i!men <!"o#ess5 e+e#"i#a+5 an ins"&menaion an #on"o+ e%&i!men>.

Mainain ino"maion an "e#ommenaions o" a++ e%&i!men s&!!+ie"s.

T$e e* as!e#s o" sa"ing #ommissioning a"e as o++os

Com!+* i$ esign !a"amee"s.

;se a sa#ing s"aeg* $a minimises $e im!a# o $e 4io+ea#$ing sage.

Ha/e an a+e"ing s*sem o ini#ae $e $*"o#$+o"i# a#i gas #on#en"aion in $e agg+ome"aion a"ea o 4e

moiie.

;se a +ig$ $a ini#aes $e +e/e+s o HC+ in $e !a sa#e".

;se o :&!ie"*!e PPE o" o" on $e !a s&"a#e.

Mainain a so#!i+e o sa+ in $e a"ea nea" $e mo&$ o $e eee"5 o !&s$ &sing a 4&++oe" oa" $e eee" 

!o"s an +ae" &n+oa. Pe"o"m #ommissioning on $e s#"&44e" s&4s*sem5 i$ a goa+ o miigaing $e gene"aion o a#i gas o##&""ing

&"ing #ommissioning o $e sa+ s&!!+* s&4s*sem in $e e,ising agg+ome"ao"s.

T$e i"e ee#ion an s&!!"ession s&4s*sem is #ommissione !"io" o an* 1 as$ s&4s*sem an POC 4*

"ain5 o ass&"e sae o!e"aion in S?.

T$e ania#i eme"gen#* s$oe"s s$o&+ 4e in o!e"aion in $e $"ee !"oe# a"eas5 gi/en $e !oenia+ #ona# i$

o!e"ao"s.

1.1.3 Managemen s"&#&"e

8a"io&s eniies o BHP Bi++ion o&+ 4e in/o+/e &"ing F&++ SaL !"oe# e/e+o!men5 in#+&ing $e o++oing

RPJD <Reso&"#e P+anning an De/e+o!men> Di/ision Mao" P"oe#s Di/ision

HOP <Hea o P"oe#s> SI <S&!e"inenen>

HOP E,e#&ion Di/ision

O!e"aions Di/ision

8e"sion 0.0 <10201()

!age 2- o 3

BHP Bi++ion G"o&! Le/e+ Do#&men <!"ine #o!ies a"e &n#on"o++e>

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Ea#$ o $ese o"ganisaions is "es!onsi4+e o" a +eas one !$ase o $e !"oe#. In $e P"e#ommissioning sage5 $e HOPE,e#&ion Di/ision is "es!onsi4+e5 an in $e Commissioning an Ram!&! sages5 $e Mine"a S!en#e O!e"aions Di/ision is"es!onsi4+e. In a++ !$ases5 $e one" eam o&+ 4e mae &! o BHP Bi++ion !e"sonne+ i$ e,!e"ien#e in #ommissioningan "am!&!5 i$ !"ee"en#e o" !e"sonne+ "om $e o"igina+ Mine"a S!en#e !"oe#.

Figure 11- 5 !esponsible Parties 6 Pre-commissioning7 Commissioning7 and !amp-up

Pre-Commissioning

On#e $e #ons"&#ion an assem4+* is #om!+ee <E,e#&ion P$ase> an $e o#&menaion o" "ansiion o o!e"aions $as4een a!!"o/e <!"e#ommissioning !+an5 #ommissioning !+an5 mainenan#e g&ie+ines5 !"o#e&"e man&a+s5 an "aining!+an>5 !"e#ommissioning o&+ 4egin. As s$on in Fig&"e 11.1.3.15 $is !$ase o&+ 4e +e 4* $e HOP E,e#&ion Di/ision.

In a##o"an#e i$ $e BHP Bi++ion Pam!a No"e HOP @ Mao" P"oe#s Managemen Man&a+5 !"e#ommissioning i++ #onsiso

SPA E,e#&ion &!ae $e #ommissioning !+an5 manage $e mainenan#e !+an +oa in $e s*sem a##o"ing o $e

o!e"aiona+ "e%&i"emens5 gene"ae an manage "aining man&a+s5 manage "aining o" o!e"ao"s5 gene"ae!"o#e&"es an &se" man&a+s o" $e ne s*sems in#o"!o"ae ino F&++ SaL !"oe#5 #"eae a !&n#$ +is5 +ea $e no+oa ess an !"esen $e !"e#ommissioning /e"ii#aion +is i$ /a+iae e+i/e"a4+es.

SPA O!e"aion !a"i#i!ae in $e e/e+o!men o $e !&n#$ +is an in $e !"e#ommissioning a!!"o/a+5 s&!!o"ing

$e HOP E,e#&ion Di/ision &"ing $is !$ase.

S&!!+ie" an Con"a#o" s&!!o" $e HOP in /a"io&s !"o#esses. S&!!+ie" !a"i#i!aion in $e main &nis <sa+

aiion5 gas "eamen an o"gani# as$> an #ons"&#ion #on"a#o" !a"i#i!aion.

 Ae" s&##ess&+ !e"o"man#e o $e no+oa ess5 $e Enginee"ing one" eam a!!"o/es an iss&es $e &n#iona+ es#e"ii#aes.Beo"e sa"ing $e !"e#ommissioning5 4o$ $e #on"a#o" an $e s&!!+ie"5 i++ !"esen $ei" a""angemen o" $eim!+emenaion o a#i/iies asso#iae i$ $is !$ase. T$ei" o"ganisaiona+ s"&#&"es i++ in#+&e s!e#ia+ise sa5s&!e"/iso"* !e"sonne+5 an $e e#$ni#a+ "eso&"#es "e%&i"e o" $e !"o!e" e,e#&ion o $e !"e#ommissioning a#i/iies.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

T$e o++oing ig&"e s$os $e gene"i# o"ganisaiona+ s"&#&"e o" $e !"e#ommissioning !$ase.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Figure 11- 8 Pre-commissioning rganisation 'generic)

On#e $e !"e#ommissioning is ina+ise5 $e HOP E,e#&ion Di/ision signs $e /e"ii#aion +is5 o /a+iae $e "anse" o $e#ommissioning !$ase.

Commissioning

On#e $e !"e#ommissioning !$ase $as 4een a!!"o/e an a!!+i#a4+e o#&menaion $as 4een "anse""e5 $e#ommissioning !$ase 4egins. T$is !$ase i++ 4e +e 4* $e O!e"aiona+ Enginee"ing Di/ision5 i$ assisan#e "om $e HOPE,e#&ion Di/ision.

In a##o"an#e i$ $e BHP Bi++ion Pam!a No"e HOP @ Mao" P"oe#s Managemen Man&a+5 #ommissioning i++ #onsis o

SPA O!e"aion +oa Mase" mainenan#e aa ino $e s*sem5 !e"o"m $e !&n#$ +is5 an manage ess i$ +oae

e%&i!men.

SPA E,e#&ion s!e#i* $e ne#essa"* a&smens o #ommissioning.

S&!!+ie" an Con"a#o" s&!!o" #ommissioning.

T$e o++oing ig&"e s$os $e gene"i# o"ganisaiona+ s"&#&"e o" $e Commissioning !$ase.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

Figure 11- 9 Commissioning rganisation 'generic)

Consie"ing $a !"e#ommissioning an #ommissioning i++ 4e !e"o"me 4* !e"sonne+ "om ie"en #om!anies<#ons"&#ion #on"a#o"5 /eno"s5 Mine"a S!en#e5 e#.>5 $e ea"+* i&sion o im!o"an as!e#s s&#$ as5 m&&a+#o++a4o"aion5 sae* o" an se+#a"e is signii#an o" a s&##ess&+ "es&+.

!amp-up

T$is sage o&+ 4e !e"o"me e,#+&si/e+* 4* O!e"aions5 an in#+&es "es!onsi4i+i* o" #on&#ing !e"o"man#e ess an4"inging $e !+an o "egime. O!e"aiona+ Enginee"ing Di/ision an $e SPA O!e"aion a"e "es!onsi4+e o $is sage.

Ram!&! is $e !"o#ess o g"a&a++* in#"easing !"o&#ion o" *ie+ in !"oe# esign. $en $e esigne sea*sae!"o&#ion is "ea#$e5 $e E,e#&ion P$ase is #onsie"e #om!+ee an $e !"oe# #an 4e "anse""e #om!+ee+* oO!e"aions.

On#e $e "am!&! $as sa"e5 Pe"o"man#e Tesing s$o&+ 4e !e"o"me on $e ne asses. Beo"e sa"ing $ese ess5 $eo++oing a#i/iies s$o&+ 4e #om!+ee

Fi"s i++ o !"o&#ion mae"ia+s.

In"o&#ion o ee mae"ia+.

Con"o+ #i"#&i &ning.

Ca+i4"aion o ie+ e+emens.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

1.1.( )e* e#$ni#a+ e,!e"ise

Fo" ea#$ !$ase5 $e a"eas in/o+/e s$o&+ ae "es!onsi4i+i* o" $e &+i+men o $e o++oing ass

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Pre-Commissioning

K Com!+ee ins!e#ion5 esing5an0 /e"i3i#aion o3 $e3&n#ioning o3 ea#$ !ie#e o3e%&i!men.

K C$e#E $a $e #onne#ions an0i"ing o3 e%&i!men <in#+&0ing

moo"s5 3"e%&en#* /a"iao"s53ee0e"s5 moo" #on"o+ #ene"s5e#.> a"e !"o!e"+* 0one5 !"io" oene"gising.

K C$e#E $a $e 3i"e 0ee#ion an0s&!!"ession s*sem #om!onensin $e e+e#"i#a+ "ooms a"e#onne#e0 an0 i"e0 #o""e#+*5!"io" o ene"gising.

K C$e#E $a $e e+e#"i#a+ "ooms&42s*sems <in#+&0ing !oe"4oa"0s5 +ig$ing5 #$a"ge"5 4ae"*4anE5 ;PS5 e#.> a"e #onne#e0an0 i"e0 #o""e#+*5 !"io" o

ene"gising.K C$e#E $a $e s&4saion #on"o+#a4ine is #o""e#+* i"e0 o $e!"oe#ion "e+a*s5 !"io" oene"gising.

K C$e#E $e #on"o+5 #on3ig&"aion5an0 #a+i4"aion o3 ea#$ins"&menaion #i"#&i.

K O!e"ae ea#$ !+an e+emen&n0e" +o#a+ #on"o+ mo0e in non2+oa0 #on0iions.

K De+i/e" "e#o"0s an0 /e"i3i#aion+iss 3o" $e !"e2#ommissioning3o" ea#$ !+an e+emen5

#om!+ee0 an0 signe0.K P&n#$ +is i$ a++ *!e Ao&san0ing iems #+ose0<"e%&i"emens 3o" o!e"aion>.

K T"ain o!e"aions5 mainenan#e5an0 s&!!o" !e"sonne+ $a i++4e in #$a"ge o3 $e &se an0mainenan#e o3 asses.

K T"ain !e"sonne+ $a i++ !e"3o"m$e #ommissioning an0o!e"aion.

K De+i/e" 0o#&menaion5!"o#e0&"es5 an0 man&a+sne#essa"* o !e"3o"m $e

a#i/iies an0 ess asso#iae0i$ $e #ommissioning !$asean0 o!e"aion.

Commissioning - Startup

K 8e"i3* $e 3&n#ioning o3 a++3a#i+iies as !+anne05 o" mo0i3* i3ne#essa"*5 o a#$ie/e $e0esi"e0 +e/e+ o3 o!e"aion.

K Pe"3o"m ess i$ e%&i!men+oa0e05 as !e" $e "ansiion o

o!e"aions !+an.K On $e !&n#$ +is a $is !$ase

+i3 a++ iss&e 0e3i#ien#ies $a a"e"e%&i"emens 3o" o!e"aion <*!e A> !en0ing *!e B <no "e%&i"e03o" o!e"aion5 4& a"e i$in $e!"oe# s#o!e> iss&es s$o&+0 4es#$e0&+e0 i$ a #om!+ian#e#ommimen5 an0 $ose iss&es$a a"e no o!e"aiona+"e%&i"emens an0 a"e o&si0e o3$e !"oe# s#o!e <*!e C> #an"emain !en0ing.

K Han0o/e" meeing <"e/ie o3

"e%&i"emens o 4egino!e"aions>.K 8e"i3* $a a++ 0o#&menaion

"e%&i"e0 an0 ag"ee0 &!on $as4een 0e+i/e"e0 !"io" o $e sa"o3 o!e"aions5 so as o a##e!"ans3e" o3 !"o!e"*.

K T"ans3e" o3 a""anies 3"oms&!!+ie"s o $e o!e"aion.

!amp-up

K G"a0&a+ in#"ease in !"o0&#iono" !e"3o"man#e o a#$ie/e!"oe# 0esign.

K Fi"s 3i++ o3 !"o0&#ion mae"ia+s.K In"o0&#ion o3 3ee0 mae"ia+.K T&ning o3 #on"o+ #i"#&is.

K Ca+i4"aion o3 3ie+0 e+emens.K Pe"3o"man#e esing.

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

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 sa"ing $e !"e2#ommissioning>.

K  Ag"eemen 0o#&men 3o"o!e"aion signe0.

GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

To #a""* o& $e #ommissioning a#i/iies5 m&+iis#i!+ina"* !"oessiona+s a"e neee in a"eas s&#$ as mea++&"g*5me#$ani#a+5 !i!ing5 !"o#ess5 s"&#&"a+5 $*"a&+i#5 e+e#"i#a+5 an ins"&menaion an #on"o+. In gene"a+5 $e o++oing si++san e,!e"ien#e a"e esi"e

Sa+ Aiion S*sem

o Pa"i#i!ae in sa"&!5 $an+ing5 an s$&on o +ea#$ing !+ans.

o E,!e"ien#e i$ o!e"aion o agg+ome"aion "&ms.

o ;ne"saning o g"an&+a" mae"ia+ "ans!o" s*sems an mine"a+ so#!i+es.

o )no$o o man&a++* an "emoe+* o!e"ae ins"&menaion an #on"o+ e+emens.

o ;ne"san $e o!e"aion o a&,i+ia"* me#$ani#a+ s*sems.

o ;ne"san an ao! o!e"aiona+ !a"amee"s an sae* sana"s esigne 4* man&a#&"e"s.

o )no $o o "e#ognise e/iaions "om $e !"o&#ion !"o#ess.

o E,!e"ien#e in o!e"aions i$ a#i so+&ions an o,i# gases.

o Manage "iss asso#iae i$ a#i emissions <HC+>.

o ;ne"san $e sa"&!5 $an+ing5 an s$&on o s#"&44e" s*sem.

o E,!e"ien#e in sa"&! o e+e#"i#a+ "ooms <e%&i!men in#+&ing #$ange"s5 moo" #on"o+ s*sem5 an #on"o+

s*sem>.

L? So+&ion Han+ing S*semo Pa"i#i!ae in sa"&!5 $an+ing5 an s$&on o +ea#$ing !+ans.

o )no $o o man&a++* an "emoe+* o!e"ae ins"&menaion an #on"o+ e+emens.

o )no$o o man&a++* an "emoe+* o!e"ae /a+/es an !&m!s.

o ;ne"san "e+e/an "iss asso#iae i$ $an+ing <so+i an +i%&i> in $e +ea#$ing !i+es.

o Manage "is o #o""osion asso#iae i$ $ig$ #$+o"ie #onen so+&ions.

o E,!e"ien#e in o!e"aions i$ a#i so+&ions an gases.

So+/en E,"a#ion <S?> S*semo Pa"i#i!ae in sa"&!5 $an+ing5 an s$&on o S? !+ans

o )no $o o man&a++* an "emoe+* o!e"ae ins"&menaion an #on"o+ e+emens.

o ;ne"san $e o!e"aion o a&,i+ia"* me#$ani#a+ s*sems.

o C+ea" &ne"saning o $e !&"!ose o $e as$ing !$ases in $e S? !+an.

o S"i#+* o++o o!e"aiona+ !a"amee"s an sae* sana"s o man&a#&"e esigns.

o )no $o o "e#ognise e/iaions "om $e !"o&#ion !"o#ess.

o ;ne"saning o $e mea++&"g* o $e o!e"aing "anges &ne" ne o!e"aiona+ #oniions.

o E,!e"ien#e in o!e"aions i$ a#i so+&ions an o"gani# !$ase.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

o E,!e"ien#e in i"e s&!!"ession s*sems an !i!ing

o E,!e"ien#e in sa"&! o e+e#"i#a+ "ooms <e%&i!men in#+&ing #$ange"s5 moo" #on"o+ s*sem5 an #on"o+

s*sem>.

1.1. Go/e"nan#e an ass&"an#e

General %lignment for ecision a;ing

T$e o"ganisaion s"&#&"es !"esene in 11.1.3 i++ 4e #onsie"e o" $e sages +eaing o $e E,e#&ion P$ase o $e!"oe#5 in ag"eemen i$ $e BHP Bi++ion Managemen o Mao" P"oe#s Man&a+ @ Pam!a No"e Hea o P"oe#s5

I is e,!e#e $a ea#$ g"o&! in#"ease $e "ange o e,!e"ien#es5 en#o&"age 4es !"a#i#es5 an 4e "es!onsi/e in $e #ase o 

e/en&a+iies.

Se/e"a+ 4&siness "easons #o&+ +ea o a si&aion in $i#$ $e One" Team maes $e e#ision o manage $e !"oe#$"o&g$ o&so&"#ing s&!!o"5 o" e,am!+e

Hig$ +e/e+ o s!e#ia+isaion "e%&i"e o" a !"oe#

L&m! s&m EPC #on"a#

Con"a#o" $a is mo"e e,!e"ien#e an no+egea4+e in +o#a+ "eg&+aions is neee

Con"a#o" $a #an in#o"!o"ae ne e#$no+og* is a/ai+a4+e

T$e one" eam s$o&+ #on"i4&e i$ a $ig$+e/e+ o in/o+/emen an $e+! $e eni"e eam

Re#ognise !"o4+ems ea"+* on

 A#i/e+* ine"/ene $en !"o4+ems a"ise

Ha/e a s"ong $o+ on $e F&++ SaL !"oe# an no a++o s&!!+ie"s o im!ose $ei" ine"ess

Be "es!onsi4+e o" managing $e g"o&!s $a mae &! $e eams $"o&g$

o Deining #omm&ni#aion !"oo#o+s in o"e" o a#i+iae !"a#i#a+ ine"a#ions

o Taing meas&"es o $e $e+! ineg"ae $e one" eam an $e #on"a#o" eam

o S&!!o"ing an a+igning $e esign a#i/iies among a++ o $e #on"a#o"s

o Deining $e "o+es an "es!onsi4i+iies o $e eam mem4e"s

T$&s5 e#ision maing o" a++ o $e a"eas "ee""ing o $e !"e#ommissioning5 #ommissioning an "am!&! sages5 i++ $a/e$e eam seing is o"ganisaiona+ s"&#&"e !+a*ing a +eaing "o+e $a s$o&+ "e!o"5 e!ening on $e$e" $e HOPE,e#&ion Di/ision o" Mine"a S!en#e O!e"aions Di/ision is "es!onsi4+e im!o"an #$anges eine as $ose $a #a&se#$anges in esign5 in#"ease #oss5 e,en ea+ines5 among o$e"s.

Pro<ect %ssurance

i$ $e goa+ o g&a"aneeing $e o"s a"e e,e#&e a##o"ing o BHP Bi++ion %&a+i* #"ie"ia5 $e eam s$o&+ e/e+o! an!"esen a %&a+i* !+an o" a!!"o/a+5 a esing !+an <!"oo#o+s>5 es an e%&i!men ins!e#ions5 i$ e* !oins o" s$&ono" a++ !$ases o #ommissioning.

T$e #ommissioning eam s$o&+ /e"i* $a a++ $e !ening o" in#om!+ee o" <!&n#$ +is e+emens> a"e #om!+ee ana##e!e 4* BHP Bi++ion an #oni"m $a #om!+ee s*sems o" a#i+iies a!!"o/a+ o#&mens e,is.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

T$e #ommissioning eam m&s &ne"ae $e o++oing

Ha/e a !"o#ess o" e#$ni%&e o monio" $e #om!+ian#e o" $e eams an s*sems $a a"e o&n #ommissione an

a!!"o/e.

Gene"ae es me$os o 4e a!!"o/e 4* BHP Bi++ion an s$o&+ in#+&e $e #oes an "eg&+aions a!!+ie o $e

asse5 !"io" o e,e#&ion.

O4ain $e a!!"o/a+ "om BHP Bi++ion o" $e "eso&"#es an s&!!+ies o 4e &se &"ing $e ess5 s&#$ as ae" o" 

ess5 e+e#"i# ene"g*5 ai"5 amongs o$e"s. Aiiona++*5 $e"e s$o&+ 4e a #ommon ag"eemen on $e *!e o ess o4e #a""ie o&5 i ae" o" mine"a+s i++ 4e &se o es $e e%&i!men5 an i $e ess i++ 4e #a""ie o& 4* e%&i!meno" 4* s&4s*sems.

Esa4+is$ an mainain "e#o"s o" $e !"o#e&"es <es !"oo#o+s> o ens&"e $a ei#ien e+emens <e+emens $a o

no mee $e s!e#ii# "e%&i"emens> a"e no s&4e# o &nineniona+ &se o" &se a $e a#i+iies. T$is monio"ing i++in#+&e $e ienii#aion5 e/a+&aion5 se!a"aion <$en ne#essa"*>5 +a*o&5 "eins!e#ion5 an e#ommissioning o &nsaisa#o"* e+emens.

Do#&men an /a+iae $e ei#ien #oniions an e/a+&ae #o""e#i/e a#ions o !"e/en "e#&""en iss&es.

Ens&"e $a a++ a#i+iies a"e o!e"ai/e !"o!e"+* i$ $e ne#essa"* s&!!+ies <ae"5 "eagens5 sa+5 oi+5 ene"g*5 o$e"s> o

g&a"anee $e #o""e# e+i/e"* o $e e%&i!men o o!e"aions. T$e F&++ SaL !"oe# "e%&i"es $a $e o++oing s*semsa"e !"e#ommissione an $a/e a!!"o/e !"o#e&"es an !"oo#o+s 4eo"e #onin&ing $e o++oing sage<#ommissioning>

Fo++oing a++ o $e !"e/io&s se!s5 ani#i!aing an so+/ing !"o4+ems 4eo"e #ommissioning5 i++ $e+! o g&a"anee a gooening o $e !"oe#5 in e"ms o %&a+i*5 #oss5 an ime"ame.

1.2 O!e"aions Reainess an P"o&#ion Ram!&!

1.2.1 O!e"aion sa "eainess

T$e BHP Bi++ion P"oe#s Team <HOP> s$o&+ e+i/e" o Mine"a S!en#e O!e"aions Team a++ %&a+iie e%&i!men ans*sems5 o!e"aiona+ o" o"ing i$ +oa in a #onin&o&s a*5 as !e" esign. In aiion5 i s$o&+ 4e /e"iie $a $e"e%&i"e an ag"ee &!on o#&menaion $as 4een e++ e+i/e"e 4eo"e sa"ing o!e"aions5 an $a a""anies $a/e 4een"anse""e "om $e s&!!+ie" o $e o!e"aion5 o a##e! $e "anse" o one"s$i!. T$is "e%&i"es $e o++oing

 Agg+ome"aion A"ea

o De+i/e"* o an ae%&ae %&ani* o sa+ o !e"o"m sa"&!.

o Con/e*o" 4e+s an ees o" !"o!e"+* <in#+&ing a++ !"oe#ion s*sems>.

o Ins"&menaion is o!e"aiona+ an +o#a+ an "emoe #on"o+s a"e ae%&ae.

o Ne e%&i!men an ins"&mens a"e #onig&"e o" meas&"emen an #omm&ni#aion.

o T$e gas #o++e#ion s*sem is a/ai+a4+e an ena4+e.

o T$e i"e ee#ion an s&!!"ession s*sem is ena4+e an "ea* o o" i "e%&i"e.

Lea#$ing A"ea <L?>

o Pi!ing mae"ia+5 s!oo+s5 !&m! #om!onens5 an +ines a"e a4+e o $o+ $ig$ #$+o"ie #onen so+&ions.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

o Ins"&menaion is o!e"aiona+ an +o#a+ an "emoe #on"o+s a"e ae%&ae.

o Ne e%&i!men an ins"&mens a"e #onig&"e o" meas&"emen an #omm&ni#aion.

So+/en E,"a#ion A"ea <S?>

o T$e ne as$ing !$ase is ena4+e o" $e o&" "ains5 in#+&ing a++ !"oe#ion s*sems.

o Pi!ing mae"ia+5 s!oo+s5 !&m! #om!onens5 an +ines a"e a4+e o $o+ $ig$ #$+o"ie #onen so+&ions.

o Ins"&menaion is o!e"aiona+ an +o#a+ an "emoe #on"o+s a"e ae%&ae.

o Ne e%&i!men an ins"&mens a"e #onig&"e o" meas&"emen an #omm&ni#aion.

o T$e i"e ee#ion an s&!!"ession s*sem is ena4+e an "ea* o o" i "e%&i"e.

P"oe# im!+emenaion $as a mino" ee# on $e o"ganisaiona+ s"&#&"e in $e agg+ome"aion5 +ea#$ing5 S? an E a"eas.To em!o"a"* !osiions i++ 4e "e%&i"e o" $e o!e"aion one in agg+ome"aion o" sa+ aiion an $e o$e" in $e S? !+ano" $e ne as$ing sages. Bo$ !osiions i++ 4egin i$ $e sa" o #ommissioning an inis$ a $e en o "am!&!5&n+ess o!e"aions "e%&es an e,ension.

I is $ig$+* "e#ommene $a $e sa+ aiion an 1 as$ing o!e"ao"s a"e aen "om $e #&""en sa a agg+ome"aionan $e S? !+an5 "es!e#i/e+*. Ne o!e"ao"s s$o&+ 4e assigne o $e #&""en ass in ea#$ o!e"aion a"ea5 gi/en $ein#"ease "is <o o!e"aion an !e"sonne+> o $e ne o!e"aiona+ !$ase o $e !"oe#. Mainenan#e i++ #onin&e &sing $e#&""en s"&#&"e an same %&ani* o em!+o*ees.

 A++ !+an o!e"aiona+ s"&#&"es5 e#$ni#a+ s&!!o"5 !"o#ess se"/i#es5 an mine o!e"aions i++ 4e "e/iee o ana+*se $ei" in+&en#e an ine"a#ion i$ $e !"oe#. An* im!a#s s$o&+ 4e %&aniie.

D&"ing $e "ansiion !e"io5 $e o!e"aions e!a"men s$o&+ in#+&e a eam i$ mem4e"s $o <iea++*> !a"i#i!ae in $esa"&! o $e o"igina+ Mine"a S!en#e !"oe#. Ea#$ mem4e" o $e o!e"aions eam s$o&+ !a"i#i!ae in a "aining !"og"amo" $e mainenan#e an o!e"aion o ne e%&i!men an a#i+iies. T$is s$o&+ 4e #on&#e &"ing $e !"oe# E,e#&ionP$ase.

T$e o!e"aions an mainenan#e eam s$o&+ 4e ae%&ae+* "aine o o" i$ a#ii# so+&ions an o,i# gas emissions<HC+>. Esa4+is$men o $e o!e"aions eam i++ 4e #oo"inae 4* $e HOP5 an s$a++5 $e"e a!!"o!"iae5 o4ain #e"ii#aesan e/e+o! o!e"ao" si++s.

T$e o++oing a#i/iies a"e "e#ommene

Mainenan#e

o 8eno" "aining on mainenan#e o $e ne e%&i!men an a#i+iies.

o DCS "aining o &ne"san an o!e"ae &sing $e ne #on"o+ !$i+oso!$*.

o Te#$ni#a+ /isis g&ie 4* s&!!+ie"s o $e +ea#$ing an S? !+an o s$o ne e#$no+ogies im!+emene 4* $e

!"oe#.

o T"aining in $an+ing5 "iss5 an #on"o+ o $*"o#$+o"i# a#i emissions.

O!e"aion

o 8eno" "aining on o!e"aion o $e ne e%&i!men an a#i+iies.

o DCS "aining o" $e #on"o+ "oom5 o &ne"san +ogi#a+ s*sem &n#ion.

o Te#$ni#a+ /isis 4* mainenan#e o"e"s an o!e"ao"s o $e +ea#$ing an S? !+an o &ne"san e#$no+ogies

im!+emene 4* $e !"oe#5 es!e#ia++* in $e ne as$ing a"ea.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

o T"aining on $e monio" an #on"o+ o $e in#"ease #on#en"aion o #$+o"ie ions in E.

o T"aining in $an+ing5 "iss5 an #on"o+ o $*"o#$+o"i# a#i emissions.

On#e $e Mine"a S!en#e O!e"aions Team $as "e#ei/e $e ne !"oe# a#i+iies an s*sems an a!!"o/e $e!e"o"man#e esing5 $e !+an s$o&+ in#"ease $e !"o&#ion !a#e as !e" $e !"o&#ion !+an.

I is "e#ommene $a $e Mine"a S!en#e O!e"aions eam !e"o"m a "e/ie an moi* <i ne#essa"*> $e s"aeg* o" $emiigaion o #$+o"ie ion "ag an $*"o#$+o"i# a#i emissions.

To a#$ie/e $e !"o!ose !"o&#ion a"ges5 $e eam s$o&+ #onin&o&s+* monio" $e !"o#ess5 /e"i*ing o!e"aiona+/a"ia4+es5 o esa4+is$ !oenia+ o!imisaion me#$anisms5 in#"ease $e &ne"saning o $e s*sem #$emis"*5 anee"mine $e #"ii#a+ !a"amee"s o" $e #o!!e" an gang&e "ea#ions &"ing $e #&"ing an $ea! +ea#$ing !$ases.

1.2.2 A/ai+a4+e s*sems "e%&i"e

T$e in#o"!o"aion o ne a#i+iies o $e !"oe# "e%&i"es "ansiion o !+an o!e"aions an mainenan#e5 o gene"ae $e +eas!ossi4+e im!a# on $e #&""en 4io+ea#$ing !"o#ess.

T$e !+an o!e"aions eam s$o&+ 4e "aine o o!e"ae $e !"o#ess a#i+iies <o" asses> &++ime an mainain $e s&saine&n#ion o $e im!+emene !"oe#.

 A minim&m5 $e o++oing s*sems s$o&+ 4e a!!"o/e an o!e"aiona+

O"ganisaion

Ens&"e $a $e o"ganisaiona+ s"&#&"e5 in#+&ing "eso&"#es5 "o+es5 "es!onsi4i+iies an si++s5 a"e e++ eine an $eino"maion is #omm&ni#ae in a ime+* manne".

HSEC

Ens&"e $e"e a"e s"aegies o" !+an o!e"aion an mainenan#e $a g&a"anee o!e"aiona+ e%&i!men ineg"i*5$"o&g$ $e a!!+i#aion o #onin&o&s im!"o/emen e#$ni%&es. Minimise en/i"onmena+ "iss 4* a!!"o/ing !e"misan insa++ing "e%&i"e e%&i!men.

H&man Reso&"#es

T$e $&man "eso&"#es eam s$o&+ a!!"o/e $e !ossi4+e nee o" "e#"&imen o ne o!e"ao"s <in "aining> o" $eagg+ome"aion an S? !+an a"eas..

Ris C$ange Managemen

S#$e&+e an* #$anges $a a"ise an miigae $e im!a# $e* #o&+ #a&se o $e !"oe#5 4o$ in "ising #oss an ins#$e&+e e+a*s.

Finan#ia+ Managemen

De/e+o! ei#ien 4&siness managemen s*sems $a ens&"e im!+emenaion o $e 4&siness !+ans o" $e ne !+anan in"as"&#&"e.

 Asse Managemen

Pe"o"m $e e!+o*men o !+ans an s*sems $a #oni"m $a $e !+an an e%&i!men a"e "ea* o" o!e"aion5o++oing $a $e !+an is #a!a4+e o e+i/e" a $e !"e/io&s+* esigne #a!a#i*.

Fa#i+iies

Ens&"e $a s"aegies o" !+an o!e"aion an mainenan#e an e%&i!men ineg"i* a"e esa4+is$e5 $"o&g$ $e

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

a!!+i#aion o #onin&o&s im!"o/emen !"a#i#es <o" e,am!+e5 "emo/a+ o ei#ien#ies5 RCA5 an RCM>.

Fo" $e F&++ SaL !"oe#5 $e ineg"ae managemen s*sem a+"ea* e,iss5 an $e"eo"e i i++ on+* 4e ne#essa"* oin#o"!o"ae $e !"esen !"oe# ino $e s*sem.

In e"ms o a#i+iies5 s*sems o 4e ineg"ae an a/ai+a4+e o" $e $ano/e" !"o#ess #o""es!on o $a s!e#iie in 11.1.15$e"e s*sems an s&4s*sems a"e es#"i4e.

1.2.3 Timing5 &"aion an "am!&!

T$e F&++ SaL !"oe# o&+ 4e im!+emene &"ing $e ( $ %&a"e" o 201-. T$e main !"oe# mi+esones a"e s$on in $eo++oing a4+e

+able 11- ain pro<ect milestones

Dae Des#"i!ionMa*1( IPS IPR

 Ago1( Gae 1 @ A!!"o/a+ o !"o#ee i$ se+e#ion !$ase <SPS>

=ov-1 SPS IP!

De#1( Gae 2 @ A!!"o/a+ o !"o#ee i$ einiion !$ase <DPS>

 A!"1 DPS IPR

Ma*1 Gae 3 @ A!!"o/a+ o !"o#ee i$ e,e#&ion !$ase <E?E>

:&+1 Sa" e,e#&ion !$ase

 A!"1- Sa+ aiion o $e s*sem

In gene"a+5 o #a""* o& $e "e!+a#emen o e%&i!men an ins"&menaion &"ing $e E,e#&ion P$ase5 s#$e&+eine"/enions a"e !+anne e!ening on !"og"amme s$&ons5 in o"e" o minimise $e im!a# on !"o&#ion an $e ai+*o" a Mine"a S!en#e.

 A##o"ing o $e a4o/e5 $e #ommissioning !$ase i++ 4e !+anne in#+&ing !a"ia+ esing o e%&i!men !"io" o #onne#ion5$i#$ $as 4een !"og"amme so $a $e e%&i!men5 ins"&mens an sie #oniions a"e s&ia4+e o" $ese ess.

In !a"i#&+a"5 o" $e sa+ aiion s*sem5 +o +oa <&! o 30> ess o&+ 4e !e"o"me o /e"i* $e o/e"a++ 4e$a/io&" o $es*sem5 o"#ing e,"eme o!e"aing #oniions an /e"i*ing $e e,!e#e sae* an !"o#ess "es!onses. On#e a##e!e5$ese ess i++ 4e !e"o"me i$ mei&m +oas <-0> o #$e# $e #onin&i* o $e o!e"aion5 $i#$ on#e ina+ise ana!!"o/e i++ a++o $e o!e"aion &ne" no"ma+ +oa #oniions.

T$e S? !+an ess o&+ 4e #a""ie o& "ain 4* "ain5 i$ #on"o++e eeing i"e#+* 4* $e o!e"ao"s in $e ie+. T$eo4e#i/es o $e ess 4* "ain <in #$"ono+ogi#a+ o"e"> a"e o /e"i* $a $e ins"&mens "e+e# $e "ea+i* o $e !"o#ess5 ogene"ae e,"eme o!e"aing #oniions o es $e sae* an !"o#ess ine"+o#s5 an ina++* o #$e# $e o!e"aiona+#onin&i*. On#e $e ess a"e #om!+ee an a!!"o/e5 $e o!e"aion is a++oe &ne" no"ma+ +oa #oniions.

Fo" "e!+a#emen o e%&i!men an ins"&mens5 a#&aion an meas&"emens o&+ 4e /e"iie in $e ie+. Fo" iniia+ ess530 o $e !"o#essing #a!a#i* i++ 4e &se5 o++oe 4* -0. On#e $is !"o#e&"e is ina+ise an a!!"o/e5 $e o!e"aioni++ 4e a++oe &ne" no"ma+ +oa #oniions.

D&"ing $e E,e#&ion P$ase5 a n&m4e" o ieins asso#iae i$ $e F&++ SaL !"oe# o&+ 4e !e"o"me5 $i#$ $a/e 4eenieniie o" ea#$ !"oe# a"ea an in/o+/e s$&ons 4eeen 2( an 12 $o&"s +ong. S#$e&+ing is !+anne o minimise!"o&#ion +osses an !"o4+ems &"ing o!e"aion.

)e* as!e#s o ea#$ iein a"e !"esene in $e o++oing a4+e.

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GLD.031 CHAPTER 11.0COMMISSIONING AND TRANSITION TO OPERATIONS

<S$&ons o no in#+&e +ine "ainage ime o" e%&i!men 4+o#ing>

From +ouration>$ours?

%rea Purpose !

02031- 11021- 12S&+!$ieRainae

C$ange !&m!s5 s!oo+s5 /a+/es5 anins"&mens.

E%&i!men 4+o#ing. Im!&+sion +ine "ainage.

02161-

022-1-

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