Summer Presentation3rd Term Co-op

Desmond LarkinPaint Department Line 1

Order of Events Introduction Personal Aspirations Training and Classes Department Projects Volunteer Day Lessons Learned Thank’s Q & A

About Me Warner Robins, Ga

Tuskegee University› Mechanical Engineering

› Graduating Date: Spring 2016

Student Government Association

Pre-Alumni Council Hobbies:

› Anything with Nature› Traveling› Laughter

Goal Returning Back to Honda

Take principles and theories that I have learn in previous department to advance my skills

Enhance my engineering skills› Experience in the Automotive Industry› Experience in Corporate America

Improve my communication skills in working with others to perform various task

Obtain knowledge, substance and reasoning of courses I’ve studied at Tuskegee University.

Classes & Training

Project Leadership› Investment Plan Group› Project Safety

Fire Safety and Fire watch Lock Out Tag Out Fork- Lifting E-Learning Courses

› Quality-Back to the Basics   › SQM 5 Principles for Problem Solving› Machine Shop Safety for Quality

Associates  

PA Monitor Projector Holder Problem:

› Process Assistants unable to monitor Inline Measure Gauge while assisting parts

Task:› Create an 3rd level

projection holder to help visual view production of the Inline Measure Gauge

MC-1st Term

Safety Hand Guard Plate Issue: Associate jammed her finger between the

handles of the car and the cable beam for a control panel

Solution: Design Weld Disk in 3 places (approximately 120° apart) › Weld parts on carts and paint after cooled› Minimum of 25 carts per day› Diameter of 4.7”› Thickness of 1/8“

MC-1st Term

Quotes for Project Outside Companies Impact

› Machining Cart Handle End Guard Request Quote

Helix Atlas Brannon Machine Haynes Machine

Submit REQ Plan and Set a day

Quotes For Project Prices TaskBrannon Machine and Die 1,560.00 Material Haynes Machine Company 1,083.78 Material Helix Industrial Automation 4,542.00 Material , Paint, WeldAtlas Industrial Contractors 7,095.00 Material , Paint, Weld

MC-1st Term

Part Carts MC -1st Term

Before After Before After

Human Machine Interface Stand Vin Move required equipment stand

design› EGA planned a major project for WE-1 that consist of moving the VIN

Process Machine 45° to accommodate a new robot Purpose: Hold HMI, Robot Controller and Process Pc

on one bracket to give associates more room for parts carts.

Existing condition – 3 components in 3 locations

EGA-L -2nd Term

HMI Stand

CATIA 2D Model

CATIA 3D Design

HMI Final Product

EGA-L-2nd Term

TypeCapacity

WeightCenter of Gravity

End Of Arm Tooling

EGA-L-2nd TermMaterial Handler

Capacity at WE-2

Plan : Review Robots in HMA Line 2 Weld department for “Over Capacity” Condition.

Do : List all Robots and their End Of Arm Tooling (EOAT).

Check : After all Data gathered, Check Weight & CG of EOAT with respect to Robot Capacity.

Act : Identify At risk Robots and Make visual confirmation of condition at line 2.

Main Targets Check: Sort through all MH and

Identify all machines that End of Tooling Arm exceeded over 100%

EGA-L 2nd Term

Tool Arm attached on right side

Attached is another Clamp Unit on the top of the Main Centering Bar

Compare Line Side Model to Original Drawings

EGA-L 2nd Term

Pre-Treat/ E-coat

Sealer

Inspection

Paint Off

Bumper

Surfacer

Clear Coat

Base Coat

Repair

Paint On

Top Coat Oven

Shut-Down Work Assisted Paint Maintenance

with preventative maintenance on replacing Air House Filter upstairs near Facilities

Air house filter to before replaced

Air house filter after replaced

PA1- 3rd Term

Problem Paint having to replace damage parts Before: installed parts unto an scrap

body to be sent through paint booth › 1 Bonnet› 1 Tailgate› 4 Doors **(All Same Color)

Idea: Design Multi- Parts Carrier to be hold different parts to paint at one time› Up to 6 parts**(All Same Color) › Bonnet, Tailgate, Front Doors , Slide Doors

PA1- 3rd Term

Brain Storming PA1- 3rd Term

Solution: › Save time by designing multifunctional carrier › Ability to run units during production› Quicker tact time for final production› Help keep final repair parts low inventory› Supports New Model and Current Model

PA1- 3rd Term

Call-Out Parts

PA1- 3rd Term

Front Door ApplicationPA1- 3rd Term

Bonnet Alignment PA1- 3rd Term

Application PA1- 3rd Term

Quotes

Labor Material Totals

McMaster-Carr *Aluminum

- $ 3,061.82

Helix Construction

$ 2,212.00 $ 1,219.00 $ 3,431.00

F & S Industrials $ 1,057.50 $ 705.00 $ 1,762.50

PA1- 3rd Term

What I Have Learned How different concepts of engineering and how it corresponds

with a manufacturing and production environment With the correct planning one can accomplish excellent

expectations› CATIAV5 helps individuals see design on a Parts, Drawing,

Assembly View

Several different prototypes before the final product is completed

Enhance Problem Solving Skills Strengthen communication and teamwork skills by working

with contractors, maintenance ,and outside suppliers to get task complete.

Learn daily survival skills and characteristics that I can apply in everyday life.

Thanks to.. Paint Department

› Greg Taylor› Maurice Dates› Eric Terry› Perry Perkins› Santiago Marin› Sheryl Bishop› Ron Roberson

HMA Staffing› Freddie Thomas› Charleen Butler

EGA-L Department Machining Department Co-op’s HMA Associates

Questions??