Corten 2011
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Transcript of Corten 2011
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GlenMetals
Solutions in Steelwww.glenmetals.com
COR-TENa coat for all
weathers
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Strength
EconomicBenefitsCorrosion is a major factor in many branches of industry. High costs are incurred by the
rebuilding of corrosion damaged structures, but the cost of oxidation prevention by
painting and repainting must also be considered.
Many applications of COR-TEN show that better economy can be achieved in either the
painted or unpainted form where high strength similar to conventional S355 steels can be used
to construct lighter structures utilising well established design practice, but with the advantageof improved weathering properties.
Paint lasts longer on
COR-TENThe surface of weathering steel can be painted usingthe same methods applied in painting ordinary steels.
As a result of the special alloying of the steel, a coat of
paint can last twice as long as a coating on ordinary
steel. If weathering steel is continuously exposed to
water, it is usually always recommended to be painted.
An advantage of using weathering steel in wet
conditions is that it, in case of local effects on paint
coating, corrosion on the spot progresses more slowlythan common steel.
Typical applications
Steel framed buildings, bridges, tanks, hoppers, chutes,
containers, cable trays, exhaust systems, rail & roadvehicles, chimneys, ducting, transmission towers and a
wide range of structural applications including building
facades and even sculptures.
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Self healing
COR-TEN B S355J0W and S355J2WCOR-TEN A S355J0WP
Steel Grades
MaterialProperties
COR-TEN EN 10025-5:2004
COR-TEN B 0.19COR-TEN A 0.12
C
0.30 - 0.650.25 - 0.75
Si
0.80 - 1.250.20 - 0.50
Mn
Maximum Maximum Maximum
Content % (ladle analysis)
Chemical Composition
0.035 max.0.07 - 0.15
P
0.0300.030
S
0.020 - 0.060.015 - 0.06
Al
0.02 - 0.10-
V
0.25 - 0.400.25 - 0.55
Cu
0.40 - 0.650.50 - 1.25
Cr
0.400.65
Ni
COR-TEN BCOR-TEN A
Smallest allowable internal bending radius mm
Thickness mm
Formability values apply to all forming directions
-6
-8
-10
-12
2121
2424
3030
3636
4242
48-
54-
60-
COR-TEN A
Thickness mm
Carbon Equivalent CEV
CEV= C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
0.8 - 10.0
CEV typical
0.35
Product
Strip products
Normalising 860 - 940(target 910
Stressrelieving
550 - 600(target 580)
TemperatureC
1 minute / mm thickness, minimum 15 minutesFree cooling in air atmosphere outside the oven.
2 minutes / mm thickness, minimum 30 minutesSlow cooling in the furnace
Treatment TimeManner of cooling
Heat Treatment
The yield strength is guaranteed as ReLfor COR-TEN steels and as R for COR-TEN steels and as ReHfor weathering steel gradesaccording to EN 10025-5:2004. A Charpy V impact test is carried out on standard steels equivalent to COR-TEN B.
Steel grades and their approximatecorrespondence for weatherresistance.
COR-TEN A 6.0 - 12.0 0.39 Plate products
COR-TEN B 6.0 - 20.0 0.48 Plate productsCOR-TEN B (20.0) - 40.0 0.50 Plate products Rural
Corrosion allowance to be added forone side of the nominal thicknessfor each 10-year period of workinglife. First 10 year period mm
Type ofatmosphere
Example of corrosion allowance foruntreated COR-TEN steel
0.10
Each following10 year periodmm
0.05Urban1) 0.20 0.05Industrial2) 0.20 0.10
(2)-3 (3)-4 (4)-5 (5)-6 (6)-7 (7)-8 (8)-10 (10)-12 (12)-14 (14)-16 (16)-18 (18)-20
COR-TEN B
COR-TEN A
COR-TEN Thickness mmStrip products
Plate products
Yield strengthRelN/mm
2
Minimum
Tensile strengthRmN/mm
2
Minimum
ElongationAso%Minimum
Mechanical properties and Thickness Range
-
0.8 - 10.0
6.0 - 40.0
6.0 - 12.0
345
345(HR/RMP) 310(CR)
485
485(HR/RMP) 450(CR)
19
20(HR/RMP) 22(CR)
S355J0WS355J2W
S355J0WP
EN10025-5:
2004
Yield strength ReH N/mm2
Minimum Thickness mm
-
355
Tensile strength Rm N/mm2
Minimum Thickness mm
-
510 - 680
Elongation R80 %
Minimum Thickness mm
14 15
14 15
A5 % Minimum
Thickness mm
20
20
2 - 16 2 - (3) 2 (2) - 2.5 3 - 40
355
355
470 - 630
470 - 630
16
16
(16) - 40 3 - 40 (2.5) - (3)
1)With the chief impurity in the air being sulphur dioxide, SO2.2)In addition to SO2.the air also contains chloride. Also for locations inthe immediate vicinity of salt water.
Thicknessesmm
CR
Stock Range
0.80 - 1.60
HR
1.50 - 10.0
RMP
10.0 - 40.0
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Advantages ofCOR-TEN
Protection
Develops its own
protective film
which slows the
rate of corrosion
Exhibits more
favourable
properties than
that of mild steel
at elevated
temperatures (up
to 800C).
Its increased
strength over mild
steel can allow a
weight saving of
approximately
30%
Saves the cost of
initial painting and
the maintenance
costs of repainting
Weathers to a
natural brown
colour (which
darkens gradually)
and compliments
the surrounding
environment
costsaving
strength
properties
protection
environment
Thicker more
durable zinc
coatings are
obtainablecompared to
ordinary carbon
steel when
utilising hot dip
galvanising, giving
possible cost
savings over
stainless steel
The chemical
composition gives
better resistance
against acidaccelerated
corrosion
compared to
ordinary carbon
steel
The same paint
systems used for
normal carbon
steel can beapplied to
COR-TEN to
render up to twice
the functional
paint life
Up to 12mm thick,
welds with the
same facility as
mild steelhowever its
greater strength
must be
considered when
selecting a
welding procedure
Painted areas
which are
damaged will
weather to a
protective film,
inhibiting under
paint creep
welds
paintlife
resistance
costsavings
Costs less than mild
steel that has been
subsequently coated
by conventional
means
coating
inhibiting
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Please contact Glen Metals and one of
our COR-TEN experts will deal with
your enquiry: -
Tel: 01236 424 396 Fax: 01236 433 330E: [email protected]
Head Office
ASD metal services - Tel: 0113 254 0711
Contact
www.glenmetals.com