Corten 2011

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    GlenMetals

    Solutions in Steelwww.glenmetals.com

    COR-TENa coat for all

    weathers

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    Strength

    EconomicBenefitsCorrosion is a major factor in many branches of industry. High costs are incurred by the

    rebuilding of corrosion damaged structures, but the cost of oxidation prevention by

    painting and repainting must also be considered.

    Many applications of COR-TEN show that better economy can be achieved in either the

    painted or unpainted form where high strength similar to conventional S355 steels can be used

    to construct lighter structures utilising well established design practice, but with the advantageof improved weathering properties.

    Paint lasts longer on

    COR-TENThe surface of weathering steel can be painted usingthe same methods applied in painting ordinary steels.

    As a result of the special alloying of the steel, a coat of

    paint can last twice as long as a coating on ordinary

    steel. If weathering steel is continuously exposed to

    water, it is usually always recommended to be painted.

    An advantage of using weathering steel in wet

    conditions is that it, in case of local effects on paint

    coating, corrosion on the spot progresses more slowlythan common steel.

    Typical applications

    Steel framed buildings, bridges, tanks, hoppers, chutes,

    containers, cable trays, exhaust systems, rail & roadvehicles, chimneys, ducting, transmission towers and a

    wide range of structural applications including building

    facades and even sculptures.

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    Self healing

    COR-TEN B S355J0W and S355J2WCOR-TEN A S355J0WP

    Steel Grades

    MaterialProperties

    COR-TEN EN 10025-5:2004

    COR-TEN B 0.19COR-TEN A 0.12

    C

    0.30 - 0.650.25 - 0.75

    Si

    0.80 - 1.250.20 - 0.50

    Mn

    Maximum Maximum Maximum

    Content % (ladle analysis)

    Chemical Composition

    0.035 max.0.07 - 0.15

    P

    0.0300.030

    S

    0.020 - 0.060.015 - 0.06

    Al

    0.02 - 0.10-

    V

    0.25 - 0.400.25 - 0.55

    Cu

    0.40 - 0.650.50 - 1.25

    Cr

    0.400.65

    Ni

    COR-TEN BCOR-TEN A

    Smallest allowable internal bending radius mm

    Thickness mm

    Formability values apply to all forming directions

    -6

    -8

    -10

    -12

    2121

    2424

    3030

    3636

    4242

    48-

    54-

    60-

    COR-TEN A

    Thickness mm

    Carbon Equivalent CEV

    CEV= C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15

    0.8 - 10.0

    CEV typical

    0.35

    Product

    Strip products

    Normalising 860 - 940(target 910

    Stressrelieving

    550 - 600(target 580)

    TemperatureC

    1 minute / mm thickness, minimum 15 minutesFree cooling in air atmosphere outside the oven.

    2 minutes / mm thickness, minimum 30 minutesSlow cooling in the furnace

    Treatment TimeManner of cooling

    Heat Treatment

    The yield strength is guaranteed as ReLfor COR-TEN steels and as R for COR-TEN steels and as ReHfor weathering steel gradesaccording to EN 10025-5:2004. A Charpy V impact test is carried out on standard steels equivalent to COR-TEN B.

    Steel grades and their approximatecorrespondence for weatherresistance.

    COR-TEN A 6.0 - 12.0 0.39 Plate products

    COR-TEN B 6.0 - 20.0 0.48 Plate productsCOR-TEN B (20.0) - 40.0 0.50 Plate products Rural

    Corrosion allowance to be added forone side of the nominal thicknessfor each 10-year period of workinglife. First 10 year period mm

    Type ofatmosphere

    Example of corrosion allowance foruntreated COR-TEN steel

    0.10

    Each following10 year periodmm

    0.05Urban1) 0.20 0.05Industrial2) 0.20 0.10

    (2)-3 (3)-4 (4)-5 (5)-6 (6)-7 (7)-8 (8)-10 (10)-12 (12)-14 (14)-16 (16)-18 (18)-20

    COR-TEN B

    COR-TEN A

    COR-TEN Thickness mmStrip products

    Plate products

    Yield strengthRelN/mm

    2

    Minimum

    Tensile strengthRmN/mm

    2

    Minimum

    ElongationAso%Minimum

    Mechanical properties and Thickness Range

    -

    0.8 - 10.0

    6.0 - 40.0

    6.0 - 12.0

    345

    345(HR/RMP) 310(CR)

    485

    485(HR/RMP) 450(CR)

    19

    20(HR/RMP) 22(CR)

    S355J0WS355J2W

    S355J0WP

    EN10025-5:

    2004

    Yield strength ReH N/mm2

    Minimum Thickness mm

    -

    355

    Tensile strength Rm N/mm2

    Minimum Thickness mm

    -

    510 - 680

    Elongation R80 %

    Minimum Thickness mm

    14 15

    14 15

    A5 % Minimum

    Thickness mm

    20

    20

    2 - 16 2 - (3) 2 (2) - 2.5 3 - 40

    355

    355

    470 - 630

    470 - 630

    16

    16

    (16) - 40 3 - 40 (2.5) - (3)

    1)With the chief impurity in the air being sulphur dioxide, SO2.2)In addition to SO2.the air also contains chloride. Also for locations inthe immediate vicinity of salt water.

    Thicknessesmm

    CR

    Stock Range

    0.80 - 1.60

    HR

    1.50 - 10.0

    RMP

    10.0 - 40.0

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    Advantages ofCOR-TEN

    Protection

    Develops its own

    protective film

    which slows the

    rate of corrosion

    Exhibits more

    favourable

    properties than

    that of mild steel

    at elevated

    temperatures (up

    to 800C).

    Its increased

    strength over mild

    steel can allow a

    weight saving of

    approximately

    30%

    Saves the cost of

    initial painting and

    the maintenance

    costs of repainting

    Weathers to a

    natural brown

    colour (which

    darkens gradually)

    and compliments

    the surrounding

    environment

    costsaving

    strength

    properties

    protection

    environment

    Thicker more

    durable zinc

    coatings are

    obtainablecompared to

    ordinary carbon

    steel when

    utilising hot dip

    galvanising, giving

    possible cost

    savings over

    stainless steel

    The chemical

    composition gives

    better resistance

    against acidaccelerated

    corrosion

    compared to

    ordinary carbon

    steel

    The same paint

    systems used for

    normal carbon

    steel can beapplied to

    COR-TEN to

    render up to twice

    the functional

    paint life

    Up to 12mm thick,

    welds with the

    same facility as

    mild steelhowever its

    greater strength

    must be

    considered when

    selecting a

    welding procedure

    Painted areas

    which are

    damaged will

    weather to a

    protective film,

    inhibiting under

    paint creep

    welds

    paintlife

    resistance

    costsavings

    Costs less than mild

    steel that has been

    subsequently coated

    by conventional

    means

    coating

    inhibiting

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    Please contact Glen Metals and one of

    our COR-TEN experts will deal with

    your enquiry: -

    Tel: 01236 424 396 Fax: 01236 433 330E: [email protected]

    Head Office

    ASD metal services - Tel: 0113 254 0711

    Contact

    www.glenmetals.com