Bosch, Jaipur

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Transcript of Bosch, Jaipur

  • 1

    Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    1

    BOSCH - JAIPUREstablished : 1999Land Area : 202,350 m2

    Product :Fuel injection pumps

    ISO 14001:2004 TS 16949:2002

    CERTIFICATIONS

    Built Area : 30,834 m2Employees : 1,383Turnover : 9,000 MINR

    CO

    MPA

    NY

    PR

    OFI

    LE

    OHSAS 18001(Under implementation)

    National Award for Excellence in Water Management 2008

  • 2

    Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    2

    MA

    NU

    FAC

    TUR

    ING

    PR

    OC

    ESS

    Production facility

    Soft Stage

    Hard stage

    Calibration

    Heat treatment Surface treatment

    Assembly

    Post Calibration

    VE- Pump

    * * *

    *

    Grinding, cleaning etc

    Milling, boring etc

    National Award for Excellence in Water Management 2008

  • Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

    JaP/SAF-EPR 33

    National Award for Excellence in Water Management 2008EN

    VIR

    ON

    MEN

    TAL

    PR

    ESER

    VATI

    ON

    RESOURCE CONSERVATION

    Reduce Fresh Water consumption within i.eadopting new technologies, utilizing rain water, and increase recycling

    Community/employee empowerment

    Introduce non- conventional Energy i.e Wind energy and Solar Thermal energy

    Water Management in the local community

    ENVIRONMENTPROTECTION

    Eliminating hazardous chemicals and waste

    Reducing carbon foot print

    Tree plantation in the society

    Society involvement through PPP

    Sustainable Approach

    3 Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.3

  • Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

    JaP/SAF-EPR 44

    SPECIFIC WATER CONSUMPTIONNational Award for Excellence in Water Management 2008

    439

    285260

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    04-05 05-06 06-07 07-08

    reduction in specific water consumption since

    year 2004-05

    51%

    Specific Water consumption in Liters

    44

  • 5

    Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    5

    National Award for Excellence in Water Management 2008

    List of few projects completed to reduce water consumption:

    -Conversion of water cooled fan chamber in SQF to air cooled

    -Conversion of conventional taps to sensor based

    - Introduction of Zeriscaping in landscaping

    - Water budgeting and audits

    -Recycling of water after treatment in the resin treatment plant

    - Up gradation of Sewage treatment plant

    - Installation of dishwasher in canteen

    - Leakage audits

    EHS | 27/11/2008 | Bosch Limited 2008. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

  • 6

    Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    6

    24902093

    14271275

    667

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    2005 2006 2007 2008 (Ytd) BM

    3081

    25802199

    1275

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    3500

    NaP BanP NhP JaP

    m3/MioEURBENCHMARKINGBosch Jaipur unit has already reached to a benchmark among the four BOSCH manufacturing units in India in water consumption against added value output.

    i.e Bangalore, Nashik, Nagnathapura plants

    BOSCH Bari ( Italy) manufacturing unit is taken as

    Benchmark

    ( Target 2013)

    Water consumption in m3/MioEUR

    National Award for Excellence in Water Management 2008

    EHS | 27/11/2008 | Bosch Limited 2008. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

  • Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

    JaP/SAF-EPR 77

    Domestic sewage

    WASTE WATER TREATMENT & DISCHARGEEFFLUENT TREATMENT PLANT

    SEWAGE TREATMENT PLANT

    Process Effluent

    ULTRA FILTRATION PLANT

    ZERO DISCHARGE UNIT

    SINCE INCEPTION

    National Award for Excellence in Water Management 2008

    1 %Recycling and reusein gardening and process

    77

  • Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

    JaP/SAF-EPR 88

    2008

    Modify cleaning process in canteen

    Introduce Zeriscaping in the lawns

    Irrigation 100% by treated waste water

    2013

    Awareness among employees/contractors - Continuous

    Recycling of treated wastewater in Secondary purposes

    Technology up gradation for wastewater treatment

    To become a benchmark plant in BOSCH - DS

    Rain water utilization for Process and Cooling

    RO

    AD

    MA

    P T

    O E

    XCEL

    LEN

    CE

    National Award for Excellence in Water Management 2008

    Treat and utilize external drain sewage

    88

  • Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

    JaP/SAF-EPR 99

    Sustainability tools

    Kaizen

    POKA - YOKE

    Suggestion Scheme

    Team Oriented Production

    National Award for Excellence in Water Management 2008

    Awareness campaigns

    Leanstatts

    Policy Deployment

    Strategic Themes and Targets

    99 EHS | 27/11/2008 | Bosch Limited 2008. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

  • 10

    Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    10

    National Award for Excellence in Water Management 2008Monitoring and ReportingCONSUMPTION

    -Daily consumption Monitoring by meters on various lines.

    -Monthly review on consumption and conservation with Plant Management

    -Half Yearly review through PDCA methodology

    -Annual review with Bosch India, Corporate Management

    REPORTING

    Quarterly reporting to Bosch HSE :India

    Annual reporting to Bosch C/PSE :Germany

    EHS | 27/11/2008 | Bosch Limited 2008. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

  • Recieved - WATER EFFICIENT UNIT AWARD at the National Award for Excellence in Water Management 2007 conducted by CII Sohrabji Godrej Green Business Centre, Hyderabad .

    Internal JaP/TEF | 06-10-07 | Robert Bosch GmbH reserves all rights even in the event of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.

    JaP/SAF-EPR 1111

    National Award for Excellence in Water Management 2008Utilization of Rain water in cooling towers

    1. Diversion of roof top rain water after filtration to cooling tower water tank

    2. Collection of Rain water and pumping it to cooling tower after filtration.

    Benefit:

    -Due to low TDS rain water the blow down frequency is reduced

    - Saving of anti scaling chemicals in cooling tower and salt in softener

    - Saving of fresh water, soft water, regeneration water

    - Saving of power.WA

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    RVA

    TIO

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    RO

    JEC

    TS