BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

1/52

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

2/52

The delivery note accompanying components of the BBR VT CONA CMI

Post-tensioning System will contain the CE marking.

Assembly and installation of BBR VT CONA CMI tendons must only be carr ied

out by qualied BBR PT Specialist Companies. Find the local BBR PT Specialist

Company by visiting the BBR Network website www.bbrnetwork.com.

European Organisation for Technical Approvals

Europische Organisation fr Technische Zulassungen

Organisation Europenne pour lAgrment technique

Guideline for European Technical Approval of Post-tensioning Kits for Prestressing of Structures

Requirements for the installation of post-tensioning kits for prestressing of

structures and qualication of the specialist company and its personnel

BBR E-Trace is the trading and quality assurance platform of the BBR Network linking

the Holder of Approval, BBR VT International Ltd, BBR PT Specialist Companies and the

BBR Manufacturing Plant. Along with the established BBR Factory Production Control,

BBR E-Trace provides effective supply chain management including installation, delivery

notes and highest quality standards, as well as full traceability of components.

Year

PTSpecialist

Company

Compan

y

www

.bb

rnetwork.com

ETAG 013

CWA 14646

0432

ETA-06/0147

BBR VT CONA CMIBonded Post-tensioning System with 04 to 31 Strands

BBR VT International Ltd

Bahnstrasse 23, 8603 Schwerzenbach (Switzerland)

www.bbrnetwork.com

0432-CPD-11 9181-1/2

11

Responsible BBR PT Specialist Company

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

3/52

electronic

copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

European technical approval ETA-06/0147

English translation, the original version is in German

Handelsbezeichnung BBR VT CONA CMI Spannverfahren im Verbund mit04 bis 31 Litzen

Trade name BBR VT CONA CMI Bonded Post-tensioning System with04 to 31 Strands

Zulassungsinhaber

Holder of approval

BBR VT International Ltd.Bahnstrasse 23CH-8603 Schwerzenbach (ZH)Switzerland

Zulassungsgegenstand undVerwendungszweck

Litzen-Spannverfahren, intern, im Verbund, fr dasVorspannen von Tragwerken

Generic type and use ofconstruction product

Post-tensioning kit for prestressing of structures withinternal bonded strands

Geltungsdauer vom

Validity from

04.03.2013

bis zum

to

03.03.2018

Herstellwerk

Manufacturing plant

BBR VT International Ltd.Bahnstrasse 23CH-8603 Schwerzenbach (ZH)Switzerland

Diese Europische technischeZulassung umfasst 47 Seiten einschlielich 25 Anhngen

This European technical approvalcontains 47 Pages including 25 Annexes

Diese Europische technischeZulassung ersetzt

ETA-06/0147 mit Geltungsdauer vom 05.07.2011 biszum 04.07.2016

This European technical approvalreplaces ETA-06/0147 with validity from 05.07.2011 to 04.07.2016

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

4/52

Page 2 of European technical approval ETA-06/0147Validity from 04.03.2013 to 03.03.2018, replacesETA-06/0147 with validity from 05.07.2011 to 04.07.2016

OIB-250-003/05-166 electronic

copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Table of contents

EUROPEAN TECHNICAL APPROVAL ETA-06/0147 ...................................................................................... 1

TABLE OF CONTENTS .................................................................................................................................... 2

I

LEGAL BASES AND GENERAL CONDITIONS ........................................................................................... 5

II SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL......................................................... 6

1 DEFINITION OF PRODUCT AND INTENDED USE ....................................................................................... 6

1.1 Definition of product .......................................................................................................................... 6

1.2 Intended use...................................................................................................................................... 7

2 CHARACTERISTICS OF THE PRODUCT AND METHODS OF VERIFICATION .................................................. 7

PTSYSTEM .................................................................................................................................................. 7

2.1 Designation and range of the anchorages and couplers................................................................... 7

2.1.1 Designation.............................................................................................................................. 7

2.1.2

Anchorage................................................................................................................................ 7

2.1.3 Fixed and stressing coupler ..................................................................................................... 82.1.3.1 Single plane coupler (FK, SK).................................................................................................. 82.1.3.2 Sleeve coupler (FH, SH) .......................................................................................................... 82.1.4 Movable coupler (BK, BH)........................................................................................................ 82.1.5 Layout of the anchorage recesses........................................................................................... 8

2.2 Designation and range of the tendons .............................................................................................. 9

2.2.1 Designation.............................................................................................................................. 92.2.2 Range ...................................................................................................................................... 92.2.2.1 CONA CMI n06-140................................................................................................................. 92.2.2.2 CONA CMI n06-150................................................................................................................. 9

2.3

Sheaths ........................................................................................................................................... 10

2.3.1 Ducts...................................................................................................................................... 102.3.2 Degree of filling, f ................................................................................................................... 102.3.3 Steel strip sheaths.................................................................................................................. 102.3.4 Plastic ducts........................................................................................................................... 102.3.5 Pre-bent smooth round steel ducts ........................................................................................ 10

2.4 Friction losses ................................................................................................................................. 11

2.5 Support of tendons.......................................................................................................................... 12

2.6 Slip at anchorages and couplers..................................................................................................... 12

2.7 Centre spacing and edge distance for anchorages......................................................................... 12

2.8 Minimum radii of curvature.............................................................................................................. 13

2.9 Concrete strength at time of stressing............................................................................................. 14

COMPONENTS ............................................................................................................................................ 14

2.10 Strands............................................................................................................................................ 14

2.11 Anchorages and couplers................................................................................................................ 15

2.11.1 General .................................................................................................................................. 152.11.2 Anchor heads......................................................................................................................... 152.11.3 Bearing trumplates................................................................................................................. 152.11.4 Trumpets................................................................................................................................ 15

2.11.5

Coupler anchor heads K, H.................................................................................................... 15

2.11.6 Ring wedges .......................................................................................................................... 15

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

5/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

2.11.7 Helix and additional reinforcement......................................................................................... 162.11.8 Protective caps ...................................................................................................................... 162.11.9 Material properties ................................................................................................................. 16

2.12 Sheaths ........................................................................................................................................... 16

2.12.1

Steel strip sheaths.................................................................................................................. 162.12.2 Plastic ducts........................................................................................................................... 16

2.13 Permanent corrosion protection ...................................................................................................... 16

2.14 Dangerous substances.................................................................................................................... 16

2.15 Methods of verification .................................................................................................................... 17

2.16 Identification.................................................................................................................................... 17

3 EVALUATION OF CONFORMITY AND CEMARKING ................................................................................ 17

3.1 Attestation of conformity system ..................................................................................................... 17

3.2 Responsibilities ............................................................................................................................... 17

3.2.1

Tasks for the manufacturer factory production control........................................................ 17

3.2.2 Tasks of the approved body................................................................................................... 183.2.2.1 Initial type-testing of the products .......................................................................................... 183.2.2.2 Initial inspection of factory and of factory production control ................................................. 183.2.2.3 Continuous surveillance......................................................................................................... 183.2.2.4 Audit testing of samples taken at the factory ......................................................................... 19

3.3 CE marking...................................................................................................................................... 19

4 ASSUMPTIONS UNDER WHICH THE FITNESS OF THE PRODUCT FOR THE INTENDED USE WASFAVOURABLY ASSESSED .................................................................................................................... 19

4.1 Manufacturing.................................................................................................................................. 19

4.2

Design ............................................................................................................................................. 19

4.2.1 General .................................................................................................................................. 194.2.2 Anchorage Recess................................................................................................................. 194.2.3 Maximum prestressing force.................................................................................................. 194.2.4 Reinforcement in the anchorage zone ................................................................................... 194.2.5 Fatigue resistance.................................................................................................................. 204.2.6 Tendons in masonry structures load transfer to the structure............................................. 20

4.3 Installation ....................................................................................................................................... 20

4.4 Stressing operation ......................................................................................................................... 21

4.5 Restressing ..................................................................................................................................... 21

4.6

Grouting........................................................................................................................................... 21

4.7 Welding ........................................................................................................................................... 21

5 RECOMMENDATIONS FOR THE MANUFACTURER .................................................................................. 22

5.1 Recommendations for packing, transport and storage.................................................................... 22

5.2 Recommendations on installation ................................................................................................... 22

5.3 Accompanying information.............................................................................................................. 22

ANNEXES ................................................................................................................................................... 23

ANNEX1 OVERVIEW ON ANCHORAGES AND COUPLERS............................................................................ 23

ANNEX2

ANCHORAGE COMPONENTS...................................................................................................... 24

ANNEX3 COMPONENTSANCHORAGE AND ACCESSORY ........................................................................ 25

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

6/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

ANNEX4 COMPONENTSANCHORAGE AND ACCESSORY ........................................................................ 26

ANNEX5 PLASTIC DUCTSROUND DUCT 04063106........................................................................... 27

ANNEX6 TENDON RANGES ..................................................................................................................... 28

ANNEX7

MINIMUM RADIUS OF CURVATURE OF STEEL STRIP SHEATH ........................................................ 29

ANNEX8 MINIMUM RADIUS OF CURVATURE OF PLASTIC DUCT .................................................................. 30

ANNEX9 MINIMUM CENTRE SPACING AND EDGE DISTANCE ...................................................................... 31

ANNEX10 MATERIAL CHARACTERISTICS ................................................................................................... 32

ANNEX11 CONTENTS OF THE PRESCRIBED TEST PLAN .............................................................................. 33

ANNEX12 AUDIT TESTING ........................................................................................................................ 34

ANNEX13 MAXIMUM PRESTRESSING AND OVERSTRESSING FORCES .......................................................... 35

ANNEX14 CONSTRUCTION STAGES .......................................................................................................... 36

ANNEX15

ANCHORAGE ZONEDIMENSIONSHELIX AND ADDITIONAL REINFORCEMENT AND SPACING ...... 37

ANNEX16 ANCHORAGE ZONEDIMENSIONSHELIX AND ADDITIONAL REINFORCEMENT AND SPACING ...... 38

ANNEX17 ANCHORAGE ZONEDIMENSIONSHELIX AND ADDITIONAL REINFORCEMENT AND SPACING ...... 39

ANNEX18 ANCHORAGE ZONE DIMENSIONS MODIFICATION OF CENTRE SPACING AND EDGEDISTANCE ................................................................................................................................ 40

ANNEX19 DESCRIPTION OF INSTALLATION................................................................................................ 41

ANNEX20 DESCRIPTION OF INSTALLATION................................................................................................ 42

ANNEX21 STRAND SPECIFICATIONS ......................................................................................................... 43

ANNEX

22

BBRVT

P

LASTICD

UCT

S

PECIFICATION OF POLYPROPYLENE................................................. 44

ANNEX23 BBRVTPLASTIC DUCTCONTENTS OF THE PRESCRIBED TEST PLAN....................................... 45

ANNEX24 REFERENCE DOCUMENTS ........................................................................................................ 46

ANNEX25 REFERENCE DOCUMENTS ........................................................................................................ 47

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

7/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

I LEGAL BASES AND GENERAL CONDITIONS

1 This European technical approval is issued by sterreichisches Institut fr Bautechnik inaccordance with:

1. Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulationsand administrative provisions of Member States relating to construction products1 Construction Products Directive (CPD) , amended by the Council Directive 93/68/EEC of22 July 19932, and Regulation (EC) 1882/2003 of the European Parliament and of the Councilof 29 September 20033;

2. dem Salzburger Bauproduktegesetz, LGBl. Nr. 11/1995, in der Fassung LGBl. Nr. 47/1995,LGBl. Nr. 63/1995, LGBl. Nr. 123/1995, LGBl. Nr. 46/2001, LGBl. Nr. 73/2001, LGBl.Nr. 99/2001 und LGBl. Nr. 20/2010;

the Salzburg Construction Product Regulation LGBl. 11/1995, amended by LGBl.47/1995, LGBl.63/1995, LGBl.123/1995, LGBl.46/2001, LGBl.73/2001, LGBl.99/2001 and LGBl.20/2010;

3. Common Procedural Rules for Requesting, Preparing and the Granting of European technicalapprovals set out in the Annex of Commission Decision 94/23/EC4;

4. Guideline for European technical approval of Post-Tensioning Kits for Prestressing ofStructures, ETAG 013, Edition June 2002.

2 sterreichisches Institut fr Bautechnik is authorised to check whether the provisions of thisEuropean technical approval are met. Checking may take place in the manufacturing plant.Nevertheless, the responsibility for the conformity of the products to the European technicalapproval and for their fitness for the intended use remains with the holder of the Europeantechnical approval.

3 This European technical approval is not to be transferred to manufacturers or agents of

manufacturers other than those indicated on Page 1, or manufacturing plants other than thoseindicated on Page 1 of this European technical approval.

4 This European technical approval may be withdrawn by sterreichisches Institut fr Bautechnik,in particular pursuant to information by the Commission according to Article 5 (1) of CouncilDirective 89/106/EEC.

5 Reproduction of this European technical approval including transmission by electronic meansshall be in full. However, partial reproduction may be made with the written consent ofsterreichisches Institut fr Bautechnik. In this case partial reproduction has to be designated assuch. Texts and drawings of advertising brochures shall not contradict or misuse the Europeantechnical approval.

6 The European technical approval is issued by the Approval Body in its official language. Thisversion corresponds to the version circulated within EOTA. Translations into other languageshave to be designated as such.

1 Official Journal of the European CommunitiesL 40, 11.02.1989, page 12

2 Official Journal of the European CommunitiesL 220, 30.08.1993, page 13 Official Journal of the European UnionL 284, 31.10.2003, page 1

4 Official Journal of the European Communities L 17, 20.01.1994, page 34

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

8/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

II SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL

1 Definition of product and intended use

1.1 Definition of product

The European technical approval5(ETA) applies to a kit, the

BBR VT CONA CMI Bonded Post-tensioning System with 04 to 31 Strands,

comprising the following components:

Tendon

Bonded tendons with 04 to 31 tensile elements.

Tensile element

7-wire prestressing steel strand with a nominal diameter and nominal tensile strength as given

in Table 1.

Table 1: Tensile elements

Nominaldiameter

Nominal cross-sectional area

Maximum characteristictensile strength

mm mm2 MPa

15.3 140

15.7 150

1 860

Note 1 MPa = 1 N/mm2

Anchorage and coupler

Anchorage of the strands with ring wedges;

End anchorage

Fixed (passive) anchor or stressing (active) anchor as end anchorage for 04, 07, 09, 12, 15,19, 22, 24, 27 and 31 strands;

Fixed or stressing coupler

Single plane coupler (FK) for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strandsSleeve coupler (FH) for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands;

Movable coupler

Single plane coupler (BK) for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands

Sleeve coupler (BH) for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands;

Bearing trumplate for 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands;

Helix and additional reinforcement in the region of the anchorage;

Steel sheaths and plastic ducts;

5 The European technical approval ETA-06/0147 was firstly issued in 2006 with validity from 25.08.2006, extended in 2011 withvalidity from 05.07.2011 and amended in 2013 with validity from 04.03.2013 to 04.03.2013.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

9/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Corrosion protection for tensile elements, couplers and anchorages.

1.2 Intended use

The PT system is intended to be used for the prestressing of structures.Use categories according to type of tendon and material of structure:

Internal bonded tendon for concrete and composite structures

For special structures according to Eurocode 2, Eurocode 4 and Eurocode 6

Optional use category:

Internal bonded tendon with plastic duct

The provisions made in the European technical approval are based on an assumed intendedworking life of the PT system of 100 years. The indications given on the working life of the PTsystem cannot be interpreted as a guarantee given by the manufacturer or the Approval Body,

but are to be regarded only as a means for selecting the appropriate product in relation to theexpected, economically reasonable working life of the construction works.

2 Characteristics of the product and methods of verification

PT system

2.1 Designation and range of the anchorages and couplers

End anchorages can be used as fixed or stressing anchors. Couplers are fixed, stressing ormovable. The principal dimensions of anchorages and couplers are given in the Annexes 2 to 4and 15 to 17.

2.1.1 Designation

End anchorage e.g. S A CONA CMI 1906-150 1860

Fixed (F) or stressing (S)

Anchor head

Designation of the tendonwith information on the number, cross-sectional area and characteristic tensile strength of thestrands

Coupler, e.g. F K CONA CMI 1906-150 1860Fixed (F), stressing(S) or movable (B)

Coupler anchor head (K or H)

Designation of the tendonwith information on the number, cross-sectional area and characteristic tensile strength of thestrands

2.1.2 Anchorage

The anchor heads of the stressing and fixed anchorages are identical. A differentiation is neededfor the construction works.

The wedges of inaccessible fixed anchors shall be secured with springs and/or a wedge retainingplate. An alternative is pre-locking each individual strand with ~ 0.5 Fpk and applying a wedgeretaining plate.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

10/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Where

Fpk ........Characteristic value of maximum force of single strand

2.1.3 Fixed and stressing coupler

The prestressing force at the second construction stage may not be greater than that at the firstconstruction stage, neither during construction, nor in the final state, nor due to any loadcombination.

2.1.3.1 Single plane coupler (FK, SK)

The coupling is achieved by means of a coupler anchor head K. The strands of the firstconstruction stage are anchored by means of wedges in machined cones, drilled in parallel. Thearrangement of the cones of the first construction stage is identical to that of the anchor headsof the stressing and fixed anchorages. The strands of the second construction stage areanchored in a circle around the cones of the first construction stage by means of wedges inmachined cones, drilled at an inclination of 7 . The wedges for the second construction stageare secured by holding springs and a cover plate.

2.1.3.2 Sleeve coupler (FH, SH)

The coupler anchor heads H are of the same basic geometry as the anchor heads of the fixedand stressing anchors. Compared to the anchor heads of the fixed and stressing anchors, thecoupler anchor heads H are higher and provide an external thread for the coupler sleeve.

The connection between the coupler anchor heads of the first and second construction stages isachieved by means of a coupler sleeve.

2.1.4 Movable coupler (BK, BH)

The movable coupler is either a single plane coupler or a sleeve coupler in a coupler sheathingmade of steel or plastic. Length and position of the coupler sheathing shall be for the expected

strain displacement, see Clause 4.3.The coupler anchor heads and the coupler sleeves of the movable couplers are identical to thecoupler anchor heads and the coupler sleeves of the fixed and stressing couplers.

A 100 mm long and at least 3.5 mm thick PE-HD insert shall be installed at the deviating point atthe end of the trumpet. The insert is not required for plastic trumpets where the ducts are slippedover the plastic trumpets.

2.1.5 Layout of the anchorage recesses

All anchor heads have to be placed perpendicular to the axis of the tendon, see Annex 14.

The dimensions of the anchorage recesses are to be adapted to the prestressing jacks used. TheETA holder shall save for reference information on the minimum dimensions of the anchoragerecesses.

The formwork for the anchorage recesses should be slightly conical for ease of removal. In caseof anchorages fully embedded in concrete, the recesses shall be designed so as to permit areinforced concrete cover with the required dimensions and in any case with a thickness of atleast 20 mm. In case of exposed anchorages, concrete cover of anchorage and bearing trumplateis not required. However, the exposed surface of bearing trumplate and the cap shall be providedwith a corrosion protection.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

11/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

2.2 Designation and range of the tendons

2.2.1 Designation

Tendon, e.g. CONA CMI 19 06-150 1860

Internal PT with bondNumber of strands (04 to 31)

Type of strands

Cross-sectional area of strands (140 or 150 mm2)

Characteristic tensile strength of strands

The tendons comprise 04 to 31 tensile elements, 7-wire prestressing steel strands according toAnnex 21.

2.2.2 Range

Prestressing and overstressing forces are given in the corresponding standards and regulationsin force at the place of use. The maximum prestressing and overstressing forces are listed inAnnex 13.

The tendons consist of 04, 07, 09, 12, 15, 19, 22, 24, 27 and 31 strands. By omitting strands inthe anchorages and couplers in a radially symmetrical way, also tendons with numbers of strandslying between the numbers given above can be installed. Any unnecessary hole shall eitherremain undrilled or shall be provided with a short piece of strand and a wedge shall be inserted.For coupler anchor head K the cones of the outer pitch circle, second construction stage, may beequally redistributed if strands are omitted. However, the overall dimensions of the coupleranchor head K shall remain unchanged.

With regard to dimensions and reinforcement, anchorages and couplers with omitted strands

shall remain unchanged compared to anchorages and couplers with a full number of strands.2.2.2.1 CONA CMI n06-140

7-wire prestressing steel strand

Nominal diameter.......................................... 15.3 mm

Nominal cross-sectional area......................... 140 mm2

Maximum characteristic tensile strength......1 860 MPa

Annex 6 lists the available tendon range for CONA CMI n06-140.

2.2.2.2 CONA CMI n06-1507-wire prestressing steel strand

Nominal diameter.......................................... 15.7 mm

Nominal cross-sectional area......................... 150 mm2

Maximum characteristic tensile strength......1 860 MPa

Annex 6 lists the available tendon range for CONA CMI n06-150.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

12/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

2.3 Sheaths

2.3.1 Ducts

Corrugated ducts, either in steel or plastic, shall be used. For special applications such as looptendons smooth steel ducts can be used.

2.3.2 Degree of filling, f

The degree of filling, f, shall generally be between 0.35 and 0.50. However, smaller values ofdegree of filling, 0.35 to 0.40, shall be used for long tendons or if the tensile elements areinstalled after concreting. The minimum radius of curvature can be defined with the equationgiven in Clause 2.8. In the Annexes 7 and 8 correlations between degree of filling and minimumradius of curvature are given. The degree of filling is defined as

f =cross-sectional area of prestressing steel

cross-sectional area of inner diameter of sheath

Where

f ............Degree of filling2.3.3 Steel strip sheaths

Sheaths in conformity with EN 5236shall be used. The degree of filling, f, shall be according toClause 2.3.2 and the minimum radius of curvature to Clause 2.8.

Inner diameter of sheath and corresponding minimum radii of curvature, Rmin, are given inAnnex 7 in which pR, maxhas been set to 200 kN/m and 140 kN/m respectively. Smaller radii ofcurvature are acceptable according to the respective standards and regulations in force at theplace of use.

The larger inner diameter of sheaths should be selected in the case of long tendons (> 80 m) or ifthe tensile elements are installed after concreting.

2.3.4 Plastic ducts

The BBR VT Plastic Ducts are circular ducts made of polypropylene according to Annex 22 withtoroidal corrugations. The main dimensions of the plastic ducts, designation 50 to 130, are givenin Annex 5.

Couplers to joint sections of plastic ducts and connections to trumpets of anchorages, seeAnnex 5, are made with heat shrinking sleeves. For supporting the plastic ducts duringinstallation in general no specific stiffeners are required.

Alternatively also other corrugated plastic ducts may be used if permitted at the place of use.

Inner diameter of duct and corresponding minimum radii of curvature, Rmin, are given in Annex 8

for ambient and high temperature. The minimum radii of curvature at high temperatures shall beapplied if the temperature of concrete next to the plastic duct is expected to be at or exceeds37 C at the time of stressing operations.

The BBR VT Plastic Ducts have been tested according to fibbulletin 7 within a temperature rangeof 20 C to + 50 C.

2.3.5 Pre-bent smooth round steel ducts

If permitted at the place of use, smooth steel ducts according to EN 10255, EN 10216-1,EN 10217-1, EN 10219-1 or EN 10305-5 can be used. The degree of filling, f, shall conform toClause 2.3.2 and the minimum radius of curvature to Clause 2.8. The ducts shall be pre-bent andfree of any kinks. The minimum wall thickness of the steel ducts shall meet the requirements of

Table 2.

6 The reference documents are listed in the Annexes 24 and 25.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

13/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Table 2: Steel ducts, minimum wall thickness, t min

Number of strandsMinimum wall

thickness

n tmin

mm

02 13 1.5

15 25 2.0

27 31 2.5

2.4 Friction losses

For the calculation of loss of prestressing force due to friction Coulomb's law applies. Thecalculation of the friction losses is by the equation.

Fx= F0 e- (+ k x)

Where

Fx........... kN............... Prestressing force at a distance x along the tendon

F0...........kN............... Prestressing force at x = 0 m

............rad-1 ............ Friction coefficient, see Table 3

............ rad.............. Sum of the angular displacements over the distance x, irrespective of

direction or signk ............rad/m.......... Wobble coefficient, see Table 3

x ............m ................ Distance along the tendon from the point where the prestressing force isequal to F0

Note 1 rad = 1 m/m = 1

Table 3: Friction parameters

Recommendedvalues

Range of values

k kType of duct

rad-1 rad/m rad-1 rad/m

Steel strip sheath 0.18 0.17 0.19

Smooth steel duct 0.18 0.16 0.24

Corrugated plastic duct 0.12 0.10 0.14

Smooth plastic duct 0.12

0.005

0.10 0.14

0.004 0.007

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

14/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Table 4: Friction losses in anchorages

FsTendon

%

CONA CMI 0406 1.2

CONA CMI 0706 1.1

CONA CMI 0906 1.0

CONA CMI 1206 to 3106 0.9

Where

Fs .......Friction loss in anchorages and first construction stage of fixed couplers, see Table 4.

This shall be taken into account for determination of elongation and prestressing forcealong the tendon.

Note As far as acceptable at the place of use, due to special measures like oiling or for a tendon layoutwith only few deviations this value can be reduced by 10 to 20 %. Compared to e.g. the use ofprestressing steel or sheaths with a film of rust this value increases by more than 100 %.

2.5 Support of tendons

Spacing of supports of steel strip sheaths and smooth steel ducts is between 1.0 m and 1.8 m. Inthe region of tendon curvatures a spacing of 0.8 m, or 0.6 m in case the radius of curvature issmaller than 4.0 m, shall be applied. For corrugated plastic ducts spacing of supports should be0.6 to 1.0 m for sizes 50 to 85 mm and 0.8, or 0.6 as stated above, to 1.4 m for sizes 100 to130 mm.

The tendons shall be systematically fixed in their position so that they are not displaced byplacing and compacting the concrete.

2.6 Slip at anchorages and couplers

Slip at stressing and fixed anchorages and at fixed couplers, first and second constructionstages, is 6 mm. Slip at moveable couplers is twice this amount. At the stressing anchorage andat the first construction stage of fixed couplers the slip is 4 mm, provided a prestressing jack witha wedge system and a wedging force of around 25 kN per strand is used.

2.7 Centre spacing and edge distance for anchorages

In general, spacing and distances shall not be less than the values given in the Annexes 9 and 15to 17.

However, a reduction of up to 15 % of the centre spacing of tendon anchorages in one directionis permitted, but should not be less than the outside diameter of the helix and the placing ofadditional reinforcement shall still be possible. In this case the spacing in the perpendiculardirection shall be increased by the same percentage, see Annex 18 for further clarification. Thecorresponding edge distance is calculated by

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

15/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

ae=ac2 10 mm + c

be=bc2 10 mm + c

Where

ac .............. mm......... Centre spacing

bc .............. mm......... Centre spacing in the direction perpendicular to ac

ae.............. mm......... Edge distance

be.............. mm......... Edge distance in the direction perpendicular to ae

c ............... mm......... Concrete cover

Standards and regulations on concrete cover in force at the place of use shall be observed.

The minimum values for ac, bc, aeand beare given in the Annexes 9 and 15 to 17.

2.8 Minimum radii of curvature

The minimum radii of curvature for prestressing steel strands, Rmin, given in the Annexes 7 and 8correspond to

a prestressing force of the tendon of Fpm, 0= 0.85 n Fp0.1

a nominal diameter of the prestressing steel strand Y1860S7 of d = 15.7 mm

a maximum pressure under the prestressing steel strands of pR, max= 140 kN/m and 200 kN/m

a concrete compressive strength of fcm, 0, cube= 23 MPa.

In case of different tendon parameters or a different pressure under the prestressing steelstrands, the calculation of the minimum radii of curvature of the tendon for round sheaths can becarried out using the equation

Rmin= max

2 Fpm, 0d

dipR, max

and

400 d3 000

Where

Rmin.......m ..........Minimum radii of curvature

Fpm, 0 .....kN.........Prestressing force of the tendon

Fp0.1 ......kN.........Characteristic force at 0.1 % proof force of prestressing steel strand, seeAnnex 21

pR, max....kN/m.....Maximum design pressure under the strands

d ...........mm .......Nominal diameter of the strand

di...........mm .......Nominal inner diameter of ductn ........... ...........Number of strands

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

16/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

For tendons with predominantly static loading, reduced minimum radii of curvature can be used.Recommended values for the pressure under the prestressing steel strands are

pR, max= 140 200 kN/m for internal bonded tendons

pR, max= 800 kN/m for smooth steel duct and predominantly static loading

In case of reduced minimum radii of curvature, the degree of filling, f, as defined in Clause 2.3.2,shall be between 0.25 and 0.3 to allow for proper tendon installation. Depending on the concretestrength at the time of stressing, additional reinforcement for splitting forces may be required inthe areas of reduced minimum radii of curvature.

Standards and regulations on minimum radii of curvature or on the pressure under theprestressing steel strands in force at the place of use shall be observed.

2.9 Concrete strength at time of stressing

Concrete in conformity with EN 206-1 shall be used. At the time of stressing the mean concrete

compressive strength, fcm, 0, shall be at least according to Table 5. The concrete test specimenshall be subjected to the same hardening conditions as the structure.

For partial prestressing with 30 % of the full prestressing force the actual mean value of theconcrete compressive strength shall be at least 0.5 fcm, 0, cubeor 0.5 fcm, 0, cylinder. Intermediatevalues may be interpolated linearly according to EN 1992-1-1.

Table 5: Compressive strength of concrete

Mean concrete strength fcm, 0

Cube strength, fcm, 0, cube150 mm cube MPa 23 28 34 38 43

Cylinder strength, fcm, 0, cylinder150 mm cylinder diameter

MPa 19 23 28 31 35

The helixes, additional reinforcement, centre spacing and edge distance corresponding to theconcrete compressive strengths shall be taken from the Annexes 15 to 17, see alsoClauses 2.11.7 and 4.2.4.

Components2.10 Strands

Only 7-wire prestressing steel strands with characteristics according to Table 6 shall be used, seealso Annex 21.

Table 6: Prestressing steel strands

Max. characteristic tensile strength fpk MPa 1 860

Nominal diameter d mm 15.3 15.7

Nominal cross-sectional area Ap mm2 140 150

Mass of prestressing steel m kg/m 1.093 1.172

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

17/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

In a single tendon only strands spun in the same direction shall be used.

2.11 Anchorages and couplers

2.11.1 General

The components of anchorages and couplers shall be in conformity with the specifications givenin the Annexes 2 to 4 and the technical documentation7. Therein the component dimensions,materials and material identification data with tolerances are given.

2.11.2 Anchor heads

The anchor heads are made of steel and provide regularly arranged conical holes drilled inparallel to accommodate prestressing steel strands and wedges. In addition, threaded bores maybe provided to fix protective caps and wedge retaining plates. At the back of the anchor headthere may be a step, for ease of centring the anchor head on the bearing trumplate.

2.11.3 Bearing trumplates

The bearing trumplates made of cast iron transmit the force via 3 anchorage planes to theconcrete. Air-vents are situated at the top and at the interface plane to the anchor head. Aventilation tube can be fitted to these air-vents. On the tendon sided end there is an inner threadto take the trumpet.

2.11.4 Trumpets

The conical trumpets are made either in steel or in PE.

The trumpets manufactured in steel have a corrugated or plain surface. In case the transitionfrom the trumpet to the duct is made in steel, a 100 mm long and at least 3.5 mm thick PE-HD

insert shall be installed at the deviating point of the strands.The conical trumpets made of PE may have either a corrugated or a plain surface. At the duct-side end there is a radius for the deviation of the strands and a smooth surface, to ensure a goodtransition to the duct. The opposite end is connected to the bearing trumplate.

2.11.5 Coupler anchor heads K, H

The coupler anchor heads K for the single plane couplers are made of steel and provide in theinner part for anchorage the strands of the first construction stage the same arrangement of holesas the anchor head for the stressing or fixed anchorages. In the outer pitch circle there is anarrangement of holes with an inclination of 7 to accommodate the strands of the secondconstruction stage. Wedge retaining plates and cover plates are fixed by means of additionalthreaded bores.

The coupler anchor heads H for the sleeve coupler are made of steel and have the same basicgeometry as the anchor heads of the stressing or fixed anchorages. Compared to the anchorheads of the fixed and stressing anchors, the coupler anchor heads H are higher and provide anexternal thread for the coupler sleeve. At the back of the coupler anchor heads K and H there is astep for ease of centring the coupler anchor head on the bearing trumplate.

The coupler sleeve is a steel tube with an inner thread and provided with ventilation holes.

2.11.6 Ring wedges

The ring wedges are in three pieces, which are held together with spring rings. Two types of ringwedge are used. Within one anchorage or coupler only one type of ring wedge shall be used.

7 The technical documentation of the European technical approval is deposited at sterreichisches Institut fr Bautechnik and,in so far as is relevant to the tasks of the approved body involved in the attestation of conformity procedure, is handed over tothe approved body.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

18/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

In the case of fixed anchors and couplers the wedges are held in place by springs and/or by awedge retaining plate. An alternative is pre-locking each individual strand with ~ 0.5 F pk andapplying a wedge retaining plate as per Clause 2.1.2.

2.11.7 Helix and additional reinforcement

The helix and the additional reinforcement are made of ribbed reinforcing steel. The end of thehelix on the anchorage side is welded to the next turn. The helix shall be placed exactly in thetendon axis. The helix dimensions shall conform to the values specified in the Annexes 15 to 17.

If required for a specific project design, the reinforcement given in the Annexes 15 to 17 may bemodified in accordance with the respective regulations in force at the place of use as well as withthe relevant approval of the local authority and of the ETA holder to provide equivalentperformance.

2.11.8 Protective caps

The protective caps are made of steel or plastic. They are provided with air-vents and fixed withscrews or threaded rods.

2.11.9 Material properties

The material properties shall be in conformity with the specifications given in Annex 10.

2.12 Sheaths

2.12.1 Steel strip sheaths

The sheaths shall be in conformity with the specifications given in Annex 10.

2.12.2 Plastic ducts

The plastic ducts shall be in conformity with the specifications given in the Annexes 5, 10 and 22.

2.13 Permanent corrosion protection

The sheaths, anchorages, and couplers have to be completely filled with grout according toEN 447 to protect the tendons from corrosion and to provide bond between the tendons and thestructure.

2.14 Dangerous substances

The release of dangerous substances is determined according to ETAG 013, Clause 5.3.1. ThePT system conforms to the provisions of Guidance Paper H8relating to dangerous substances.

A declaration in this respect has been made by the manufacturer.

In addition to the specific clauses relating to dangerous substances contained in this Europeantechnical approval, there may be other requirements applicable to the product falling within theirscope (e.g. transposed European legislation and national laws, regulations and administrativeprovisions). In order to meet the provisions of the Construction Products Directive, theserequirements also need to be conformed to, when and where they apply.

8Guidance Paper H: A harmonised approach relating to dangerous substances under the Construction Products Directive,Rev. September 2002.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

19/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

2.15 Methods of verification

The assessment of the fitness of the "BBR VT CONA CMI Bonded Post-tensioning System with04 to 31 Strands" for the intended use in relation to the requirements for mechanical resistanceand stability in the sense of Essential Requirement 1 of the Council Directive 89/106/EEC has

been made in accordance with the Guideline for European technical approvals of "Post-Tensioning Kits for Prestressing of Structures", ETAG 013, Edition June 2002, based on abonded system and on a system with plastic duct.

2.16 Identification

The European technical approval for the "BBR VT CONA CMI Bonded Post-tensioning Systemwith 04 to 31 Strands" is issued on the basis of agreed data, deposited with sterreichischesInstitut fr Bautechnik, which identifies the "BBR VT CONA CMI Bonded Post-tensioningSystem with 04 to 31 Strands" that has been assessed and judged. Changes to the productionprocess of the "BBR VT CONA CMI Bonded Post-tensioning System with 04 to 31 Strands",

which could result in this deposited data being incorrect, should be notified to sterreichischesInstitut fr Bautechnik before the changes are introduced. sterreichisches Institut fr Bautechnikwill decide whether or not such changes affect the European technical approval andconsequently the validity of the CE marking on the basis of the European technical approval and,if so, whether further assessment or alterations to the European technical approval is considerednecessary.

3 Evaluation of conformity and CE marking

3.1 Attestation of conformity system

The system of attestation of conformity assigned by the European Commission to this product in

accordance with the Council Directive 89/106/EEC of 21 December 1988, Annex III, Section 2,Clause i), referred to as System 1+, provides for.

Certification of the conformity of the product by an approved certification body on the basis of

(a) Tasks for the manufacturer

(1) Factory production control;

(2) Further testing of samples taken at the factory by the manufacturer in accordance with aprescribed test plan9;

(b) Tasks for the approved body

(3) Initial type-testing of the product;

(4) Initial inspection of factory and of factory production control;

(5) Continuous surveillance, assessment and approval of the factory production control;

(6) Audit testing of samples taken at the factory.

3.2 Responsibilities

3.2.1 Tasks for the manufacturer factory production control

At the manufacturing plant, the manufacturer shall implement and continuously maintain a factoryproduction control system. All the elements, requirements and provisions adopted by the

9The prescribed test plan has to be deposited at the sterreichisches Institut fr Bautechnik and is handed over only to the

approved body involved in the conformity attestation procedure. The prescribed test plan is also referred to as control plan.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

20/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

manufacturer shall be documented systematically in the form of written operating and processinginstructions. The factory production control system shall ensure that the product is in conformitywith the European technical approval.

Within the framework of factory production control, the manufacturer shall carry out tests and

controls in accordance with the prescribed test plan and in accordance with the Europeantechnical approval. Details of the extent, nature and frequency of testing and controls to beperformed within the framework of the factory production control shall correspond to thisprescribed test plan, which forms part of the technical documentation of the European technicalapproval.

The results of factory production control shall be recorded and evaluated. The records shallinclude at a minimum the following information.

Designation of the products and the basic materials

Type of check or testing

Date of manufacture of the products and date of testing of the products or basic materials orcomponents

Results of check and testing and, if appropriate, comparison with requirements

Name and signature of the person responsible for the factory production control

On request, the records shall be presented to sterreichisches Institut fr Bautechnik.

If the test results are unsatisfactory, the manufacturer shall immediately implement measures toeliminate the defects. Construction products or components which are not in conformity with therequirements shall be removed. After elimination of the defects the respective test if verificationis required for technical reasons shall be repeated immediately.

At least once a year each components manufacturer shall be audited by the ETA holder. On

request, the results of the audits shall be made available to sterreichisches Institut frBautechnik.

The basic elements of the prescribed test plan are in accordance with ETAG 013, Annex E.1 andare specified in the quality management plan of the "BBR VT CONA CMI Bonded Post-tensioning System with 04 to 31 Strands".

The contents of the prescribed test plan are given in the Annexes 11 and 23.

3.2.2 Tasks of the approved body

3.2.2.1 Initial type-testing of the products

For initial type-testing the results of the tests performed as part of the assessment for the

European technical approval may be used unless there are changes in the productionprocedure or factory plant. In the case of changes, the necessary initial type-testing shall beagreed between sterreichisches Institut fr Bautechnik and the approved body involved.

3.2.2.2 Initial inspection of factory and of factory production control

The approved body shall ascertain that, in accordance with the prescribed test plan, themanufacturing plant, in particular personnel and equipment, and the factory production controlare suitable to ensure a continuous orderly manufacturing of the PT system according to thespecifications given in Section II as well as in the Annexes of the European technical approval.

3.2.2.3 Continuous surveillance

The kit manufacturer shall be inspected at least once a year. Each manufacturer of the

components listed in Annex 12 shall be inspected at least once in five years. It shall be verifiedthat the system of factory production control and the specified manufacturing process aremaintained taking account of the prescribed test plan.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

21/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

The results of product certification and continuous surveillance shall be made available ondemand by the approved body to sterreichisches Institut fr Bautechnik. If the provisions ofthe European technical approval and the prescribed test plan are no longer fulfilled, thecertificate of conformity shall be withdrawn and sterreichisches Institut fr Bautechnikinformed immediately.

3.2.2.4 Audit testing of samples taken at the factory

During surveillance inspection, the approved body shall take samples at the factory ofcomponents of the PT system or of individual components, for which the European technicalapproval has been granted, for independent testing. For the most important componentsAnnex 12 summarises the minimum procedures, which shall be implemented by the approvedbody.

3.3 CE marking

The delivery note of the components of the PT system shall contain the CE marking. The symbol

"CE" shall be followed by the identification number of the certification body and shall beaccompanied by the following information.

Name or identification mark and address of the manufacturer

The last two digits of the year in which the CE marking was affixed

Number of the European technical approval

Number of the certificate of conformity

Product identification (trade name)

4 Assumptions under which the fitness of the product for the intended use was favourablyassessed

4.1 Manufacturing

"BBR VT CONA CMI Bonded Post-tensioning System with 04 to 31 Strands" is manufactured inaccordance with the provisions of the European technical approval. Composition andmanufacturing process are deposited at sterreichisches Institut fr Bautechnik.

4.2 Design

4.2.1 General

Design of the structure shall permit correct installation and stressing of the tendons. The

reinforcement in the anchorage zone shall permit correct placing and compacting of concrete.4.2.2 Anchorage Recess

The anchorage recess shall be designed so as to ensure a concrete cover of at least 20 mm atthe protection caps in the final state. Clearance is required for the handling of prestressing jacks.The ETA holder shall keep available information on prestressing jacks and appropriate clearancebehind the anchorage.

4.2.3 Maximum prestressing force

The prestressing and overstressing forces are specified in the respective standards andregulations in force at the place of use. Annex 13 lists the maximum prestressing andoverstressing forces.

4.2.4 Reinforcement in the anchorage zone

The helix and the additional reinforcement given in the Annexes 15 to 17 shall be adopted.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

22/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Verification of the transfer of the prestressing forces to the structural concrete is not required ifthe centre spacing and edge distances of the tendons as well as grade and dimensions ofadditional reinforcement, see the Annexes 15 to 17, are conformed to. In the case of groupedanchorages the additional reinforcement of the individual anchorages can be combined, providedappropriate anchorage is ensured. However, the number, cross section and position with respectto the bearing trumplates shall remain unchanged. The reinforcement of the structure shall not beemployed as additional reinforcement. Reinforcement exceeding the required reinforcement ofthe structure may be used as additional reinforcement, if appropriate placing is possible.

The forces outside the area of the additional reinforcement shall be verified and, if necessary,dealt with by appropriate reinforcement.

If required for a specific project design, the reinforcement given in the Annexes 15 to 17 may bemodified in accordance with the respective regulations in force at the place of use as well as withthe relevant approval of the local authority and of the ETA holder to provide equivalentperformance.

4.2.5 Fatigue resistance

Fatigue resistance of the tendons has been tested with a maximum force of 0.65 Fpk and astress variation of 80 N/mm2up to 2 106load cycles.

4.2.6 Tendons in masonry structures load transfer to the structure

Load transfer of prestressing force to masonry structures shall be via concrete or steel membersdesigned according to the European technical approval, especially according to Clauses 2.7, 2.9,2.11.7 and 4.2.4, or Eurocode 3 respectively.

The concrete or steel members shall have dimensions as to permit a force of 1.1 F pk beingtransferred into the masonry. The verification shall be done according to Eurocode 6 as well as tothe respective standards and regulations in force at the place of use.

4.3 Installation

Assembly and installation of tendons shall only be carried out by qualified PT specialistcompanies with the required resources and experience in the use of multi strand bonded post-tensioning systems, see ETAG 013, Annex D.1 and CWA 14646. The respective standards andregulations in force at the place of use shall be considered. The company's PT site manager shallhave a certificate, stating that she or he has been trained by the ETA holder and that she or hepossesses the necessary qualifications and experience with the "BBR VT CONA CMI BondedPost-tensioning System with 04 to 31 Strands".

The tendons may be manufactured on site or in the factory (prefabricated tendons).

Bearing trumplate, anchor head and coupler anchor head shall be placed perpendicular to thetendon's axis.

Couplers shall be situated in a straight tendon section.

At the anchorages and couplers the tendon layout shall provide a straight section over a length ofat least 250 mm beyond the end of the trumpet.

Before placing the concrete a final check of the installed tendons or sheaths has to be carriedout.

In the case of the single plane coupler K the prestressing steel strands shall be provided withmarkers to be able to check the depth of engagement.

In the case of a movable coupler it shall be ensured by means of the corresponding position andlength of the coupler sheath, that in the area of the coupler sheath and corresponding trumpet

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

23/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

area a displacement of the movable coupler of at least 1.15 l + 30 mm is possible without anyhindrance, where l is the maximum expected displacement of the coupler at stressing.

4.4 Stressing operationWith a mean concrete compressive strength in the anchorage zone according to the values laiddown in the Annexes 15 to 17 full prestressing may be applied.

Stressing and, if applicable, wedging shall be carried out using a suitable prestressing jack. Thewedging force corresponds to approximately 25 kN per wedge.

After releasing the prestressing force from the prestressing jack, the tendon pulls the strands bythe amount of the slip into the anchor head.

Elongation and prestressing forces shall be checked continuously during the stressing operation.The results of the prestressing operation shall be recorded and the measured elongations shallbe compared with the prior calculated values.

Information on the prestressing equipment has been submitted to sterreichisches Institut frBautechnik. The ETA holder shall keep available information on prestressing jacks andappropriate clearance behind the anchorage.

The safety-at-work and health protection regulations shall be complied with.

4.5 Restressing

Restressing of tendons in combination with release and reuse of wedges is permitted, whereasthe wedges shall bite into a least 15 mm of virgin strand surface and no wedge bites shall remaininside the final length of the tendon between anchorages.

4.6 Grouting

The grout shall be injected through the inlet holes until it escapes from the outlet tubes with thesame consistency. To avoid voids in the hardened grout special measures shall be applied forlong tendons, tendon paths with distinct high points or inclined tendons. All vents and groutinginlets shall be sealed immediately after grouting. In case of K-couplers, the second stage holes,wedges and springs shall be checked for cleanness before and immediately after grouting thefirst construction stage.

The standards to be observed for cement grouting in prestressing ducts are EN 445, EN 446 andEN 447 or the standards and regulations in force at the place of use shall be applied for readymixed grout.

The results of the grouting operation shall be recorded in the grouting records.

The respective standards and regulations in force at the place of use shall be observed.

4.7 Welding

Ducts may be welded.

The helix may be welded to the bearing trumplate to secure its position.

After installation of the tendons further welding shall not be carried out on the tendons. In case ofwelding operations near tendons precautionary measures are required to avoid damage.

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

24/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

5 Recommendations for the manufacturer

5.1 Recommendations for packing, transport and storage

During transport of prefabricated tendons a minimum radius of curvature of 1.65 m for tendons upto CONA CMI 1206 and 1.80 m for larger tendons shall be observed.

The ETA holder shall have instructions related to

Temporary protection of prestressing steels and components in order to prevent corrosionduring transport from the production site to the job site;

Transport, storage and handling of the tensile elements and of other components in order toavoid any mechanical, chemical or electrochemical changes;

Protection of tensile elements and other components from moisture;

Keeping tensile elements separate from areas where welding operations are performed.

5.2 Recommendations on installation

The manufacturer's installation instructions have to be observed, see ETAG 013, Annex D.3. Therespective standards and regulations in force at the place of use should be observed. See alsothe Annexes 19 and 20.

5.3 Accompanying information

It is the responsibility of the ETA holder to ensure that all necessary information on design andinstallation is submitted to those responsible for the design and execution of the structuresexecuted with "BBR VT CONA CMI Bonded Post-tensioning System with 04 to 31 Strands".

On behalf of sterreichisches Institut fr Bautechnik

The original document is signed by:

Rainer Mikulits

Managing Director

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

25/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Stressing anchorage, accessible fixed anchorage

Inaccessible fixed anchorage

Fixed and stressing coupler type FK, SK

Fixed and stressing coupler type FH, SH

Movable coupler type BK

Movable coupler type BH

CONA CMI

Bonded Post-tensioning System

Overview on anchorages and couplers

Annex 1

of European technical approval

ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

26/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Anchor head A1 A4A1 A2

A3 A4

Coupler anchor head K Cover plate

Spring A

Spring K

Cone Ring wedge

Dimensions in mm

Number of strands 04 07 09 12 15 19 22 24 27 31

Anchor head A1 A4

Diameter A mm 100 130 160 160 200 200 225 240 255 255

Height HA mm 50 55 60 65 75 85 95 100 105 110

Coupler anchor head K

Diameter K mm 185 205 240 240 290 290 310 340 390 390

Height HK mm 85 85 90 90 90 95 105 120 125 130

Cover plate

Diameter D mm 182 202 240 240 276 276 306 336 380 380

Thickness DD mm 3 3 3 3 3 3 5 5 5 5

CONA CMI


Anchorage components

Annex 2


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

27/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Bearing trumplate

Coupler anchor head H1 Wedge retaining plate H

Coupler sleeve H Wedge retaining plate KS

Number of strands 04 07 09 12 15 19 22 24 27 31Bearing trumplate

Diameter P mm 130 170 225 225 280 280 310 325 360 360

Height HP mm 120 128 150 150 195 195 206 227 250 250

Coupler anchor head H1

Diameter AH mm 100 130 160 160 200 200 225 240 255 255

Height HAH mm 55 65 70 80 80 95 100 100 105 115

Wedge retaining plate H

Diameter KS mm 75 103 145 145 175 175 182 210 210 210Thickness DKS mm 10 10 12 12 15 15 15 15 15 15

Coupler sleeve H

Diameter H mm 133 170 203 213 259 269 296 312 330 338

Length LH mm 180 200 210 230 240 270 270 280 300 320

Wedge retaining plate KS

Diameter KS mm 75 103 145 145 175 175 182 210 210 210

Thickness DKS mm 5 5 8 8 10 10 10 10 10 10

CONA CMI


Components Anchorage and accessory

Annex 3


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

28/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Trumpet type A Tension ring

Trumpet type K

Number of strands 04 07 09 12 15 19 22 24 27 31

Trumpet type ADiameter TA mm 72 88 127 127 153 153 170 191 191 191

Length LTA mm 200 328 623 508 694 579 715 871 871 756

Trumpet type K

Diameter TK mm 185 203 240 240 275 275 305 330 375 375

Length LTK mm 470 640 845 730 890 775 840 1 090 1 265 1 150

CONA CMI


Components Anchorage and accessory

Annex 4


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

29/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

BBR VT plastic duct (round duct) 0406 3106

Number of strands n06 04 07 09 09 15 15 19 19 27 22 31 31

Designation 50 60 75 85 100 115 130

Inner diameter ID mm 48.0 58.5 76.0 85.5 100.0 115.0 128.5

Outer diameter OD mm 59.0 72.5 91.0 100.5 116.0 135.0 151.5

Distance ribs DR mm 28.0 42.0 52.5 39.5 39.5 39.50 40.5

Minimum thickness tD mm 2.0 2.0 2.5 2.5 3.0 3.5 4.0

NOTE Dimensions rounded to the closest 0.5 mm.

BBR VT plastic duct (coupler round duct) 0406 3106

Number of strands n06 04 07 09 09 15 15 19 19 27 22 31 31

Inner diameter coupler IDC mm 56.0 69.0 87.0 96.0 112.0 130.5 147.0

Outer diameter coupler ODC mm 64.5 78.0 96.0 108.0 124.0 142.0 156.5

Height vent hV mm 81.5 95.5 114.0 126.0 137.5 154.5 175.0

NOTE Dimensions rounded to the closest 0.5 mm.

CONA CMI


Plastic ducts Round duct 0406 3106

Annex 5


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

30/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

CONA CMI n06-140

Number of strands n 04 07 09 12 15 19 22 24 27 31

Nominal cross-sectional area ofprestressing steel

Ap mm2 560 980 1 260 1 680 2 100 2 660 3 080 3 360 3 780 4 340

Nominal mass ofprestressing steel

M kg/m 4.37 7.65 9.84 13.12 16.40 20.77 24.05 26.23 29.51 33.88

Characteristic tensile strength fpk= 1 770 MPa

Characteristic valueof maximum force oftendon

Fpk kN 992 1 736 2 232 2 976 3 720 4 712 5 456 5 952 6 696 7 688



Fpk kN 1 040 1 820 2 340 3 120 3 900 4 940 5 720 6 240 7 020 8 060

CONA CMI n06-150

Number of strands n 04 07 09 12 15 19 22 24 27 31

Nominal cross-sectional area ofprestressing steel

Ap mm2 600 1 050 1 350 1 800 2 250 2 850 3 300 3 600 4 050 4 650

Nominal mass ofprestressing steel

M kg/m 4.69 8.20 10.55 14.06 17.58 22.27 25.78 28.13 31.64 36.33



Fpk kN 1 064 1 862 2 394 3 192 3 990 5 054 5 852 6 384 7 182 8 246



Fpk kN 1 116 1 953 2 511 3 348 4 185 5 301 6 138 6 696 7 533 8 649

CONA CMI


Tendon ranges

Annex 6


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

31/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Inner diameter of steel strip sheath, di, and minimum radii of curvature,Rmin, for pR, max= 140 kN/m

Number ofstrands

di

for f 0.35

Rmin

for f 0.35

di

for f 0.5

Rmin

for f 0.5

mm m mm m

04 45 4.2 45 4.2

07 60 5.5 55 6.0

09 70 6.0 60 7.0

12 80 7.0 70 8.0

15 90 7.8 75 9.419 100 8.9 85 10.5

22 110 9.4 90 11.5

24 115 9.8 95 11.8

27 120 10.6 100 12.7

31 130 11.2 110 13.2

Inner diameter of steel strip sheath, di, and minimum radii of curvature,Rmin, for pR, max= 200 kN/m

Number ofstrands

di

for f 0.35

Rmin

for f 0.35

di

for f 0.5

Rmin

for f 0.5

mm m mm m

04 45 2.9 45 2.9

07 60 3.8 55 4.2

09 70 4.2 60 4.9

12 80 4.9 70 5.6

15 90 5.5 75 6.619 100 6.2 85 7.3

22 110 6.6 90 8.0

24 115 6.9 95 8.3

27 120 7.4 100 8.9

31 130 7.8 110 9.3

CONA CMI


Minimum radius of curvature of steel strip sheath

Annex 7


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

32/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Inner diameter of plastic duct, di, and minimum radii of curvature, Rmin, atambient temperatureBased on wear resistance test according to fibbulletin 7

Number ofstrands

Designationdi

for f 0.35

Rmin

for f 0.35Designation

di

for f 0.5

Rmin

for f 0.5

mm m mm m

4 48 48 4.6 48 48 4.6

7 59 58.5 6.5 59 58.5 6.5

9 76 76 6.5 59 58.5 7.2

12 76 76 7.4 76 76 7.4

15 85 85.6 8.2 85 85.6 8.219 100 100 7.4 100 100 8.9

22 115 115 7.4 100 100 8.9

24 115 115 7.4 100 100 9.3

27 115 115 8.1 100 100 9.3

31 130 128.5 8.1 115 115 9.3

Inner diameter of plastic duct, di, and minimum radii of curvature, Rmin, athigh temperatureBased on wear resistance test according to fibbulletin 7

Number ofstrands

Designationdi

for f 0.35

Rmin

for f 0.35

mm m

4 48 48 7.8

7 76 76 7.8

9 76 76 7.8

12 85 85.6 9.2

15 100 100 9.2

19 100 100 9.2

22 100 100 9.6

24 115 115 9.6

27 115 115 9.6

31 130 128.5 9.6

CONA CMI


Minimum radius of curvature of plastic duct

Annex 8


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

33/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Minimum centre spacing of tendon anchorages

Tendon Minimum centre spacing ac= bc

fcm, 0, cube, 150 MPa 23 28 34 38 43

fcm, 0, cylinder, 150 MPa 19 23 28 31 35

CONA CMI 0406 mm 235 215 210 210 205

CONA CMI 0706 mm 310 285 260 255 255

CONA CMI 0906 mm 350 320 310 310 310

CONA CMI 1206 mm 405 370 340 325 310

CONA CMI 1506 mm 455 415 380 365 365

CONA CMI 1906 mm 510 465 425 410 390

CONA CMI 2206 mm 550 500 460 440 420

CONA CMI 2406 mm 575 525 480 460 435

CONA CMI 2706 mm 610 555 505 485 460

CONA CMI 3106 mm 650 595 545 520 495

Minimum edge distance of tendon anchorages

Tendon Minimum edge distance ae= be

fcm, 0, cube, 150 MPa 23 28 34 38 43

fcm, 0, cylinder, 150 MPa 19 23 28 31 35

CONA CMI 0406 mm 110 + c 100 + c 95 + c 95 + c 95 + c

CONA CMI 0706 mm 145 + c 135 + c 120 + c 120 + c 120 + c

CONA CMI 0906 mm 165 + c 150 + c 145 + c 145 + c 145 + c

CONA CMI 1206 mm 195 + c 175 + c 160 + c 155 + c 145 + c

CONA CMI 1506 mm 220 + c 200 + c 180 + c 175 + c 175 + c

CONA CMI 1906 mm 245 + c 225 + c 205 + c 195 + c 185 + c

CONA CMI 2206 mm 265 + c 240 + c 220 + c 210 + c 200 + c

CONA CMI 2406 mm 280 + c 255 + c 230 + c 220 + c 210 + c

CONA CMI 2706 mm 295 + c 270 + c 245 + c 235 + c 220 + c

CONA CMI 3106 mm 315 + c 290 + c 265 + c 250 + c 240 + c

c ....Concrete cover in mm

Standards and regulations on concrete cover in force at the place of useshall be observed.

CONA CMI


Minimum centre spacing and edge distance

Annex 9


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

34/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Material characteristics

Component Standard / Specification

Anchor headA CONA CMI 0406 to 3106

EN 10083-1EN 10083-2

Coupler anchor headK CONA CMI 0406 to 3106

EN 10083-1EN 10083-2

Coupler anchor headH CONA CMI 0406 to 3106

EN 10083-1EN 10083-2

Bearing trumplateCONA CMI 0406 to 3106

EN 1561EN 1563

Coupler sleeveH CONA CMI 0406 to 3106

EN 10210-1

Wedge retaining plate, cover plateKS CONA CMI 0406 to 3106

EN 10025-2

TrumpetType A, Type K EN ISO 1872-1

Tension ring B EN 10210-1

Ring wedgeType HType F

EN 10277-2EN 10084

Spring A, K EN 10270-1

Helix Ribbed reinforcing steel, Re500 MPa

Additional reinforcement (stirrups) Ribbed reinforcing steel, Re500 MPa

Steel strip sheath EN 523

BBR VT Plastic Duct Polypropylene (PP), Annex 22

CONA CMI


Material characteristics

Annex 10


ETA-06/0147

8/11/2019 BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

35/52



copy

electronic

co

py

electronic

copy

electronic

copy

electronic

copy

electronic

copy

Contents of the prescribed test plan

Component ItemTest /

Check

Trace-

ability

Minimum

frequency

Documen

tation

Material Check 100 % "3.1"1)

Detailed dimensions Test3 %

2 specimensYes

Bearing trumplate

Visual inspection3)

Check

Full

100 % No


Detailed dimensions2)

Test5 %

2 specimensYes

Anchor head,Coupler anchor head

Visual inspection3), 4)

Check

Full

100 % No

Material Check 100 % "3.1"

1)

Treatment, hardness5), 6)

Test

0.5 %

2 specimensYes

Detailed dimensions2)

Test5 %

2 specimensYes

Ring wedge

Visual inspection3), 7)

Check

Full

100 % No


Detailed dimensionsTest

5 %

2 specimensYes

Coupler sleeve

Visual inspection3)

Check

Full

100 % No

Material Check 100 % "CE"Steel strip sheath

Visual inspection3)

Check"CE"

100 % No

Material Check 100 % "CE"8)

Diameter Test Each coil No

Strand8)

Visual inspection3)

Check

Full

Each coil No

Cement Check Full 100 % "CE"Constituents of fillingmaterial as per EN 447

Admixtures, additions Check Bulk 100 % "CE"

BBR VT Plastic Duct See Annex 23

1) "3.1": Inspection certificate type "3.1" according to EN 10204

2)

Other dimensions than4)

3) Visual inspections includes e.g. ma

BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2

Documents

Transcript of BBR_ETA-06_0147_CMI_31_EN_Rev2_0813-2