Applications 2013 04 23 baja presion (atlas copco)
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Transcript of Applications 2013 04 23 baja presion (atlas copco)
Aplicaciones de baja presión0,1 – 4 bar
Bert Dirks, Andrew Balberg, Simon Ding
Business Development Manager Low Pressure
Version 2013-4
Yoko Golding – Version 2013-1 español
Agenda
2
Objetivos
Ejemplos
Mostrar ejemplos de aplicaciones de baja presión
Diferenciar aplicaciones de presión
Encontrar nuevas aplicaciones
Encontrar aplicaciones en los clientes existentes
Para ser capaz de:
– Definir el mercado local
– Establecer objetivos
Objetivo
WWTP I(Planta de Tratamiento de Aguas Residuales)
Municipal & Industrial
Tratamiento de Agua
Residual
500-1200 mbar
ZS, ZS+VSD, ZB, ZM
Bacteria + BOD + OXIGENO =
Dioxido de Carbono + Agua + Nueva bacteria
WWTP II
5
6
Cemento I
Cemento IITransporte neumático
Convey Rates up to 100 tonnes/hr.
Convey velocities low 1-10 m/s
Convey distances high > 500 m
Compressed air requirement <2 to 6 Bar
Convey Rates from 1 – 50 tonnes /hr.
Convey velocities 15-30 m/s
Convey distances > 200 m
Compressed air requirement < 1 Bar
Silos de material
crudo
Fluidizacion
0,7bar (10 psig)
Operacion Continua
Puente aéreo al silo de crudo
Transporte neumático
0,7bar (10 psig) – 2.0 Bar (30psig)
Operación Continua
Cemento IIIMezcla & almacenamiento – silo de crudo
Cemento IVMolino de Carbón
Rotor de molino a escala
Sistema de molienda del Carbón
Operación Continua
Alimentación del Horno
Transporte neumático
Aire para combustión
0,7 bar
Operación Continua
Cement VSilo de Cemento
Silo de Cemento
Fluidización
0,7 bar
Operación Continua
Puente aéreo al silo de
cemento
Transporte neumático
0,7bar (10 psig) – 2.0 Bar (30psig)
Operación Continua
Cemento VI
Cemento VII
600mbar lofting air
– 4x ZS
Cement plant
Combustion air kiln
Country : Turkey
Cemento VIII
– ZS30-H-1000 + ZS-IB
– reemplazo 60 Sopladores Aerzen GMA12.5
con 20 años de servicio
Cement factory 2x
Conveying
Country : Oman
Que nos aseguro el negocio
- Suministro completo de ZA6, incluyendo
Elektronikon que Aerzen no ofrece
- ES4i para manejar los 2 compresores
- ComBox E para monitoreo remoto
1414
Fundicion de Cobre
Clave:
Aplicar ofertas de Tecnologías distintas, pero efectivas para ambas aplicaciones
Copper smelting factory
Country : Russia
2nd order: – 2 x ZE 4 VSD for air lift system !!
2 bar Air lift waste water
– ZE4VSD
1 bar Filter regeneration
– 2x ZS132
– 2X IB
Hornos Siderurgicos Combustion and after burn air
Design from Worley Parsons
Country : Bulgaria
1,25 bar Cooling air
– ZS160+VSD 1200
– ZS55+VSD 1200
– ES16
– HD96
1,75 bar Lance air
– 3x ZA6
– 2x ZE4
– ES16
Plantas de Recuperacion de
Sulfatos
1,2 bar Compr air + hot air 150C + SO2
– ZS160+VSD
Creation of SO4, HSO4 & H2SO4
Country : Thailand & India
Repeat orders for other BASF plants globally !!
BSR process
WWTP
0,3bar Tratamiento Aguas residuales
– ZS
Cruceros & Ferry
WWTP
Country : Germany, Finland, USA
Caliza
350 mbar Aire de combustion
450-800 mbar Aire de enfriamiento
Limestone Burning
Combustion &
Enfriamiento
Country : Belgium Cada europeo utiliza
aproximadamente
150g de cal diario.
Esto promedia 55 kg
por año.
Bubble curtain
1 bar
– 4x ZS
Cortina de burbujas
Wind energy mills
Country : Germany (AC Rental)
- Blowers installed on boat
- Curtain to prevent noise travelling during piling mast of windmill
- Oil protection or salt water curtain
http://vimeo.com/38231552
Produccion de Etanol
0,5 – 1 bar
3.400 – 14.500 m3/hr
CO2 removal
Corn production
Country : USA
A multistage centrifugal blower is used as an exhauster to draw off the CO2 produced during fermentation and transport it to a compressor for storage in pressurized cylinders.
Gases de Vertederos
HSI 8809 multi-stage blower: 4 units
2 units provided in 2009 and 2 units in 2010
All 4 units operated in 365 days/24 hours
Specifications:
Landfill gas
Flow: 3900 Nm3/hr
Inlet pressure: -300 mbar, discharge pressure: 300 mbar
Pressure rise: 60 kPa
Landfill Gas
Shenzhen, China
Landfill site
Power generation
Textil
22
Non woven textile
Italy, Bulgaria, India
0,5 – 1,4 bar
ZB, ZA6
(spinning head)
Non woven textiles Process, cooling &
disbursing
USA
Variable flow
0,275 – 1,8 bar
ZS, ZM, ZE/ZA
Non woven textile2nd flow diagram
24
Primary air requirement
30 m3/min
580 mbar
Nonwoven production
980 kg
24 hrs operation
TransporteAplicaciones
Injection sorbents
Quemadores
Lime
Lime, Pebble
Limestone chips
Limestone, pulv.
MgO
Petroleum Coke
Quicklime
Rice Hull Ash
Sawdust
Slag at 250°F
Sludge, Dried at 500°F
Soda Ash
Sodium Bicarb
Sorbents ( Misc.)
Spent Bed Mat'l / CFB
Wood Pellets
Activated Carbon
Additive, Slag Inhibitor
Alumina
Anthracite
Ash
Ash at 600°F
Ash at 1000°F
Calcium Carbonate
Calcium Oxide
Coal -
Coke Pellets
Coke, PET
Dolomite
Flyash
Hydrated Lime
Lignite Coke
Vidrio
3,5bar hot air
ZE/ZEVSD
Produccion de Vidrios
Enfriamiento
Cooling air in every step
Compact Fluorescent Lights (CFL)
800 mbar process air
2x ZS55+VSD
Lamp production
Process air
Country : Russia
30-40% Energy savings
since replacing lobe technology
Agua Potable
1,8 bar
1x ZA2 (55kW)
Drinking water production
Aeration
Country : ME
Automotriz
600 mbar aeration
5x ZS18
3x ZS55
Tratamiento de
Agua
Country : India
Replacing 10 lobe units
Payback 1,5 year
Vidrio
600 mbar process air
3x ZS18
Pharmaceutical Packaging
Process air
Country : China
Air lubrication system
2 bar 3x ZA5
1 bar 2X ZB130
Air
Country : Japan, Netherlands
“Air lubrication” uses compressors to
blow air under the vessel. The bubbles
cluster along the bottom of the ship,
reducing friction between the hull and
the water.
Potash
1,8 bar
9x ZE4
Conveying & fertilization
Country : Kenya
Truck
700 mbar
Mobile truck
Repair sewer
Country : Netherlands
Jet air nozzle
Max 250 mbar
ZS
Blow and cooling
Bottling process
Air Edger blowing off water from under caps on a high speed bottling line
Cuchillo de Aire
Limpieza de Vidrio
Enfriamiento de Paquetes
Enfriamiento envoltura de
productos
Limpieza de moldes
Limpieza de productos
Enfriamiento de moldes
inyectados
Remover desechos Chip blowing
Landfill Gas
Flare Systems
Soil Vapor Extraction
Coal Mine Venting
Methane Disposal
Flare System
Leaching Process
Gas Booster
Pressure boost to for cogeneration
or pipeline transfer
Medio Ambiente
Escape de Gases 4 different applications
Gas/Methane extraction
USA, others
Digester
Landfill with gas wells
Waste water treatment
Active abandoned
coal mine
Fluidificacion Unload (cement) products
Silo, hoppers, bulk trailers
Silos de Flotacion Mineral extraction
700 mbar
ZM, ZE/ZA for high altitudes
Filtracion
PCC, TiO2, silicates
Toner, organic pigments, dyes, ink
Starch and sugars
Edible oils
Vitamins & amino acids
Fermentation broth & drug intermediates
Cellulosic bioethanol & lignin
Sulphur removal & Industrial wastes
Polymers, resins & plastics
Pulp and paper lime mud & dregs
Industrial wastes
Processes :
Rescue crafts Inflatable rescue boat
Greece
ZS 7,5kW
Yeast production
46
Fermentation
Country : Sweden
3x Single stage turbo 400kW
1,1 bar
CO2
47
Fermentation @ brewery
Country : USA
47
4x Multistage 15kW
480 mbar
Piston for CO2 compression
Altitude pressure chamber
Hypobaric chamber
Recover high altitude effects
Country : India, USA
1 bar
Customer share WWTP
Plant A Plant B
Committed to
sustainable productivity
50