ABBA Roller Powerpoint Presentation 2016

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Transcript of ABBA Roller Powerpoint Presentation 2016

Page 1: ABBA Roller Powerpoint Presentation 2016
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Executive Summary: IRP Group Holdings Inc.

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IRP Medical: IRP Medical engineers complex silicone shapes from LSR (liquid silicone rubber) and processed via a relatively new technology, LIM (liquid injection molding). The components we produce are typically consumable products used in medical devices. With over 80 customers including Carefusion, Covidien, CR Bard, and Tandem Diabetes, the division operates a 40,000 sq. ft. state of the art clean room facility. IRP Medical has had a 25% CAGR over the past five years and is expected to continue in the foreseeable future.

Abba Roller: Founded in 1959, ABBA has built the reputation as the industry’s leading high precision, high value rubber, urethane and chrome rotary device provider. ABBA focuses on critical to function, tight tolerance rollers and wheels used in PCB manufacturing, coating, robotics, laminating and converting industries. Our rollers and wheels are shipped all over the world.

IRP Group Holdings, Inc.

Mikron: Founded in 1973, Mikron sells standard and non-standard hydraulic seals and custom molded parts to a wide variety of seal distributors in the U.S and globally. Using material science expertise and in depth process engineering, we offer unique capabilities in rubber and urethane seals, rubber fabric reinforced diaphragms, metal-to-rubber bonded component parts with high abrasion, high temperature, high pressure or high chemical resistance requirements.

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• 1998: Rod Trujillo, IRP Founder & CEO, sells home and purchases Wagner Rubber Products, Inc. (founded in 1968)

• 2002: International Rubber Products (IRP) formed with Wagner Products.• 2003: IRP purchases Mikron Rubber (founded in 1973)• 2005: China facility opened and IRP purchases Viking Rubber (founded in 1972)• 2008: Global market significantly impacts IRP• 2009: Wagner Rubber merged with ABBA Roller, LLC (founded in 1959); IRP owns 49% of

combined entity • 2011: Casper Zublin, President, joins IRP• 2011: China facility shut down• 2012: 40,000 sq. ft. clean room purchased in San Clemente, CA• 2013: IRP purchases remaining 51% of ABBA Roller (Ontario, CA)• 2013: IRP moves all operations to Ontario and San Clemente• 2013: IRP forms IRP Medical, ABBA Roller and Mikron Rubber business units

Company History

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ABBA ROLLER LLC is a one-of-a-kind high-technology roller facility built exclusively for high-tolerance rotary components.

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• State-of-the-art roller facility

• Proprietary rubber formulations mixed in house and proven over 50 years

• Cradle-to-grave process control

• Proprietary laser mapping technology providing precision tolerance inspection capabilities

• Concrete-reinforced grinding infrastructure

• Fully climate-controlled manufacturing facility

• ISO 9001:2008 pending 12/10

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Reputation. Known world-wide as the leader in innovation related to the most challenging precision rubber roller fabricating, re-covering, and grinding for ANY industry requiring our tolerances.Industries. We focus on the electronic PCB, coating, laminating and solar industries as they lead the roller industry in requiring the highest technology driven rotary components.Specialty. We accept the most challenging engineered projects in any industry that requires our rotary component expertise. Performance. Proven formulations resulting in 2-3x improved performance and durability versus industry compounds.Grinding. Tolerances of ±0.0002" OD and T.I.R. & Cylindricity capabilities to ±0.0003"

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Capabilities. Our services include proprietary, micro-grooves, parabolic crowns, and custom finishes from fine to rough finishes (5 to 400 Ra) featuring "mirror" and "jagged edge” finishes.

Chemistry. On site Chem Tech and Laboratory allowing us to offer Custom Rubber Formulation Development. We can produce a compound specifically designed to meet your process.

Quality. Statistical Inventory Reports (assisting in ISO 9000 and SPC compliance). ISO-9001 Certified 12/10

Consistency. Complete Guarantee from rotary component to rotary component. The roller is never your process issue.

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ABBA Roller has a customer base located throughout the world.North America – 65%South America – 5%

Asia – 15%Europe – 15%

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Our primary focus serves the most challenging industries:

• Electronic Printed Circuit Boards (PCB) – ABBA is the market leader servicing approximately 80% of the market.

• Coating and Laminating – ABBA ships critical-to-function, large rollers world-wide.

• Solar Process – ABBA’s proprietary Micro-Groove technology provides rollers to solar manufacturers worldwide.

These industries represent the most challenging requirements related to material science, process control, tolerance, inspection and validation.

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• Fully-integrated, state-of-the-art roller facility• Technical knowledge and industry expert in rotary components• Engineered Solutions for your process:

• Material Science Group• Dynamic Balancing• Cooling and Heating• Client’s focus on rollers resulting in return on investment in process and yields

• Proprietary laser verification • Precision grinding on bearing housings to ± 0.0002” cylindricity or flatness

• Precision profile control, Crowns, Grooves, etc.• All types grooving configurations to include proprietary Micro-Groove technology

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• Over 1,000 proven roller formulations developed over 50 years• Complete in-house physical lab testing • Materials that release, rebound or withstand heavy abrasion• Development of formulations for desired processes

This high tech laboratory is equipped with all of the necessary instruments to formulate specifically designed compounds for the most demanding applications.

Fully Integrated Process Control

Crucial to the quality of our rollers, our laboratory offers a dual purpose: - verifying quality consistencies batch to batch between compounds. - customer compound development.

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State-of-the-art, climate-controlled grinding environment

CNC grinders built for cylindrical rubber roller grinding

All roller requiring high cylindricity grinding ground in proprietary housing on proprietary

grinding methods to achieve ±0.0002” cylindricity/flatness.

Rollers are transported via strict handling methods that protect bearing surfaces and material surfaces.

(Roller is handled, verified and shipped without touching the critical surfaces)

Grinding Foundation / Vibration Control

Engineered grinding solution tailored to the customers process

(Grinding on Journals, Bearings, Centers)

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Receiving of rollers to determine any cracks, deflection, balancing and bearing surface condition.

Complete machining and construction capabilities of aluminum, stainless, titanium, chrome

or ceramic materials.

Dynamic balancing of rollers to assure constant rotational mass resulting in smoother running

machinery and a more consistent end-product.

Internal sand blasting and proprietary preparation of

adhesive bonding to insure no micro-delamination.

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• One-of-a-kind laser mapping system • Controlled environment to allow for rubber movement stabilization• Built 100% by ABBA engineering • Verifies flatness or cylindricity of the rotary roller to ± 0.00001”• Complete mapping of serialized roller available via printed inspection format and by electronic access

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Thank You!

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Casper Zublin President (909) 284-7906 Direct

Jose Castro Plant Manager (909) 284-7929 Direct

Ralph Mazzolini V.P. of Engineering (909) 284-7904 Direct

Tom Bouey Chemist (909) 284-7928 Direct

Bob Cooke National Accounts Manager (480) 284-5036 AZ Office (951) 818-9963 Cell

Hector Gamboa Account Manager /Mid West , International (909) 284-7911 Direct

Dan Hill Northwest Sales Representative (360) 887-4603 Direct (360) 901-8796 Cell

Renay Spina Customer Service Team Specialist (909) 284-7912 Direct

CONTACTS