TUBITAK-TTGV-TUSIAD Turkish Scientific and Technical Research CouncilTurkish Technology Development FundTurkish Industrial and Businessman Association

“Grand Technology Award”

Control Engineering Magazine, US40 Best Products

“Editor’s Choice Award”

IET The Institution of Engineering,UK

“Technology InnovationAward”

1998

2000

2007

Artesis, simplifies predictive maintenance

ARTESIS MCM

Motor Condition Monitor

Prof. Dr. Ahmet DuyarAndy Bates

Predictive maintenance

• Artesis supplies condition monitoring systems for equipment driven by three-phase electric motors, which represents more than 90% of the total equipment population

• It is widely accepted that predictive maintenance enabled through condition monitoring allows maintenance costs to be reduced by as much as 40% and operating effectiveness increased by as much as 10% through the early detection of faults and estimation of time to failure

• Artesis delivers this potential by simplifying the process of system selection, installation and commissioning, and operation at a low through-life cost compared with any conventional technology

Market assessment

1930 1940 1950 1960 1970 1980 1990 2000

Repair after failure

Inspect, lubricate

Preventive maintenance

Systematic planning and scheduling

DiagnosticsReliability engineering

Predictive maintenance

Operator maintenanceConcurrent engineering

Equ

ipm

ent E

ffec

tiven

ess a

nd R

elia

bilit

y1 in 100 companies get this far – why?

For most people -too difficult:• Hard to select all the right components• Hard to get set up• Hard to interpret resultsFor big companies:• Needs to be part of existing infrastructure

Artesis simplifies predictive maintenance

…. to thisFrom this ….

Artesis simplifies installation

From this …. …. to this

Artesis just gives you the answersFrom this …. …. to this

Technology overview

• Artesis products use advanced processing algorithms to monitor the condition of the connected equipment

• This allows the Artesis system to provide concise information answering the following key questions:– What’s wrong?– What do I have to do?– How soon do I have to do it?

Technology – model-based fault detection

• Artesis products build a comprehensive mathematical model of the physical system

Technology – automated fault detection

Frequency (Hz)

Frequency (Hz)

Current 1

Voltage

ΣΣ

Current 2

Diff

+

-Frequency (Hz)

Technology – concise, actionable information

Fault diagnosis and severity level

Condition assessment report

Action urgency

Motor or generator data

Advanced analysis

Bearing fault

• Trending of a bearing fault of a compresor

PSD analysis

• Existing unbalance fault of a tower fan

Unbalance and loose foundation

• Trending of an unbalance fault of a tower fan

Products• Motor Condition Monitor (MCM)

– For most types of equipment driven by 3 phase electric motors

• Plant Condition Monitor (PCM)– For generators and alternators and their

prime movers

• MCM System on a Card (MCM SoC)– For integration by OEMs

• MCMSCADA software system– For management and display of

information to users

MCM

• Typically mounted in the motor control center and requiring only current and voltage measurements, MCM provides complete condition monitoring cover for most types of system driven by 3 phase electric motors – such as pumps, fans, and compressors

• MCM detects a very wide range of mechanical, electrical, operational, and environmental problems

PCM

• Typically mounted in the generator control center and requiring only current and voltage measurements, PCM provides complete condition monitoring cover for generators and alternators and their prime movers

• PCM detects a very wide range of mechanical, electrical, operational, and environmental problems

Installation in control panel

Remote wireless installation

Communication via GPRS

MCM SoC

• MCM SoC is offered with a complete development toolkit to potential OEMs who wish to embed condition monitoring in their equipment

• This allows them to reduce the cost of providing condition based maintenance from $1000s to $100s per machine

Complete development kit for OEM’s

MCM SoC

CustomersWater

Energy

Petrochem

Food and pharma

CustomersMetals

Automotive

Manufacturing

Transportation

Equipment Applications Company Project StatusCompressors Refrigerant compressor

Gas compressor Air compressorReciprocating ,H2Reciprocating, Air

MarathonVenture ProductionShell STASCOBaling PetrochemYanshan Petrochem

Brae Alpha,UKKittiwake,UKBelanak, SingaporeSinoPec, ChinaSinoPec, China

Commisioning completedInstallation startedCommisioning completedInstall ation  startedDelivered

Pumps Main Oil LineHP Water injection Sea/Firewater lift Water re-injectionExD pump-setOil PumpDown-hole PumpDiesel Fuel Pumps Injection pumpsAmine PumpCooling Water PumpIrrigation PumpsUnspecifiedCirculating pumpCirculating pumpNot confirmUnspecifiedUnspecified

Venture ProductionVenture ProductionVenture ProductionVenture ProductionBPShell TalismanLukoil(former BP)Saudi AramcoJordan PetroliumJordan PetroliumJordan PetroliumPetkimBaling PetrochemTianjin PetrochemYanshan PetrochemBPTotal

Kittiwake,UKKittiwake,UKKittiwake,UKKittiwake,UKGelsenkirchen,GermanyStanlow,UKClaymore,UKTurkeySaudi ArabiaJordanJordanJordanTurkeySinoPec, ChinaSinoPec, ChinaSinoPec, ChinaKwinana, Perth, AustraliaPetramina, Indonesia

Installation startedInstallation startedInstallation startedInstallation startedCommisioning completedDeliveredInstallation startedCommisioning completedCommisioning completedCommisioning completedCommisioning completedCommisioning completedCommisioning completedInstallation  startedInstallation  startedDeliveredDeliveredDelivered

Fans Tower fan Shell Stanlow,UK Delivered

Drilling Motor Top Drilling motor Deutag BBLT, Angola Delivered

Crane Venture Production Kittiwake, UK Installation started

Delivered O&G units – 17th Dec 2008